Sugarcane Bagasse Fast Pyrolysis: Pilot Plant Challenges

The world’s energy demand increases daily, fostering the search for renewable fuels to reconcile production needs with environmental sustainability. To prevent the severe atmospheric impact of fossil fuels, reducing greenhouse gas emissions is both essential and urgent, reinforcing the necessity of developing and adopting renewable fuel alternatives. Therefore, this work aimed to produce bio-oil through sugarcane bagasse fast pyrolysis. The methodology is based on fast pyrolysis operation in a fluidized bed reactor (pilot plant) as a thermochemical method for bio-oil production. This research required the conditioning of the raw material for system feeding, along with optimizing key variables, operating temperature, airflow, and sugarcane bagasse feed rate, to achieve improved yields compared to previous studies conducted in this pilot plant. The sugarcane bagasse was conditioned through drying and milling, followed by characterization using various analytical methods, including calorific value, thermogravimetric analysis (TGA), particle size analysis by laser diffraction (Mastersizer—MS), and ultimate analysis (determining carbon, hydrogen, nitrogen, sulfur, and oxygen by difference). The bio-oil produced showed promising yield results, with a maximum estimated value of 61.64%. Fourier Transform Infrared Spectroscopy (FT-IR) analysis confirmed the presence of aromatic compounds, as well as ester, ether, carboxylic acid, ketone, and alcohol functional groups.