Next Article in Journal
Research on Well Pattern Optimization Method for Multilayer Thin Gas Reservoir Based on DNN Algorithm
Previous Article in Journal
Assessing the Effect of Organic, Inorganic, and Hybrid Phase Change Materials on Thermal Regulation and Energy Efficiency in Asphalt Pavements—A Review
Previous Article in Special Issue
Evaluating Potentials of Activated Carbon, Inoculum Diversity, and Total Solids Content for Improved Digestate Quality in Anaerobic Food Waste Treatment
 
 
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Editorial

Fermentation and Bioprocess Engineering Processes

by
Ali Demirci
1,*,
Irfan Turhan
2 and
Ehsan Mahdinia
3
1
Department of Agricultural and Biological Engineering, Pennsylvania State University, University Park, PA 16802, USA
2
Department of Food Engineering, Akdeniz University, Antalya 07058, Türkiye
3
Pharma & Biotech, Mettler-Toledo Process Analytic Inc., 900 Middlesex Turnpike, Building 8, Billerica, MA 01821, USA
*
Author to whom correspondence should be addressed.
Processes 2025, 13(3), 598; https://doi.org/10.3390/pr13030598
Submission received: 10 February 2025 / Revised: 14 February 2025 / Accepted: 17 February 2025 / Published: 20 February 2025
(This article belongs to the Special Issue Fermentation and Bioprocess Engineering Processes)
Valorization of waste materials into valuable resources through biotechnological methods has received great attention in recent years due to sustainability and environmental concerns. This approach is also compatible with the principles of the circular economy, where waste is seen as a potential raw material for the production of high-value products. The early stages of these approaches usually involve processes such as fermentation and microbial transformation, which offer promising solutions to environmental problems. The term fermentation refers to practices that employ microbial cells as factories to produce value-added products, and the practical application of fermentation goes back as far as the beginnings of human-recorded history; long before cells were even discovered as units of life!
However, microbial bioprocesses are still sometimes considered modern inventions since the advanced biomanufacturing industry is now utilizing recombinant technologies that emerged in the 80s and the bioreactor designs in large-scale stainless-steel vessels that came about shortly before that. Today, after only a few decades, microbial fermentation has become the foundation of a thriving biotech industry with production at an impressive large scale.
Many food or agricultural wastes are converted into biogas through anaerobic digestion. Similarly, syngas fermentation utilizes microbial electrocatalysts to convert gasified biomass into alcohols. Thus, a suitable alternative path for sustainable biofuel production emerges. It is part of a growing trend to utilize microbial fermentation to recycle waste substrates, such as fatty acids from wastewater and organic residues in mushroom cultivation, into useful products.
Additionally, the production of bioactive compounds such as polysaccharides, menaquinone-7, and natural flavors through microbial fermentation shows that fermentation technology can be used in many areas. This method offers environmentally friendly production routes that support the food, pharmaceutical, and cosmetic industries. Techniques such as thermophilic anaerobic fermentation and online fermentation optimization reflect advances in bioprocess efficiency by adapting fermentation conditions in real time to accommodate industrial scale-up.
This Special Issue has, therefore, been undertaken to provide some updates in this area. As a result, several novel approaches and cutting-edge research are featured, all at the frontiers of different sectors of biotech and employing microbial fermentation.
  • Across Agricultural Biotech (Green Biotechnology), studies here have investigated physicochemical methods to improve efficiency of anaerobic digestors employed for food waste valorization and the production of biofertilizers. Other researchers looked into wastewater valorization of mushroom cultures to enhance lipid fermentation in yeast. Complementing their efforts, another study illustrated the benefits of pretreating brewers’ spent grain to improve volatile fatty acid production through thermophilic anaerobic fermentation [1,2,3].
  • Looking into Industrial Biotech (White Biotechnology), our colleagues characterized novel acetogens to produce C2–C6 alcohols from syngas [4,5].
  • In Food Biotech (Yellow Biotechnology), the research teams produced and characterized Kombucha tea from different sources of tea and were able to model kinetics of its production [6,7,8].
  • As an effort in Nutraceuticals Biotech (Orange Biotechnology), fermentation of Menaquinone-7 (vitamin K2) was reviewed and the influence of environmental factors and storage conditions on the isomer profile was highlighted [9,10].
  • And finally, in Pharma Biotech (Red Biotechnology) researchers screened Bacillus strains to ferment Dendrobium officinale into polysaccharides and, furthermore, investigate these polysaccharides for skincare applications [11,12].
This convergence of waste utilization and microbial synthesis demonstrates the potential for innovation in the field of biotechnology that promotes resource efficiency and environmental sustainability. Through optimized fermentation strategies and bioprocessing technologies, the aim is to facilitate the creation of value-added products, increase economic sustainability and reduce our ecological footprint. Ongoing research and development in these areas holds the promise of transforming industries by increasing resilience in the face of global sustainability challenges.

Conflicts of Interest

The authors declare no conflict of interest.

List of Contributions

  • Akinbomi, J.G.; Patinvoh, R.J.; Atunrase, O.S.; Onyenuwe, B.C.; Emereonye, C.N.; Ajeigbe, J.F.; Taherzadeh, M.J. Evaluating Potentials of Activated Carbon, Inoculum Diversity, and Total Solids Content for Improved Digestate Quality in Anaerobic Food Waste Treatment. Processes 2025, 13, 382. https://doi.org/10.3390/pr13020382.
  • Thunuguntla, R.; Atiyeh, H.K.; Huhnke, R.L.; Tanner, R.S. Characterizing Novel Acetogens for Production of C2–C6 Alcohols from Syngas. Processes 2024, 12, 142. https://doi.org/10.3390/pr12010142.
  • Diamantis, I.; Papanikolaou, S.; Michou, S.; Anastasopoulos, V.; Diamantopoulou, P. Yeast Lipids from Crude Glycerol Media and Utilization of Lipid Fermentation Wastewater as Maceration Water in Cultures of Edible and Medicinal Mushrooms. Processes 2023, 11, 3178. https://doi.org/10.3390/pr11113178.
  • Tang, X.; Wang, B.; Mao, B.; Zhao, J.; Liu, G.; Yang, K.; Cui, S. Screening of Microbial Strains Used to Ferment Dendrobium officinale to Produce Polysaccharides, and Investigation of These Polysaccharides’ Skin Care Effects. Processes 2023, 11, 2563. https://doi.org/10.3390/pr11092563.
  • Tarhan Kuzu, K.; Aykut, G.; Tek, S.; Yatmaz, E.; Germec, M.; Yavuz, I.; Turhan, I. Production and Characterization of Kombucha Tea from Different Sources of Tea and Its Kinetic Modeling. Processes 2023, 11, 2100. https://doi.org/10.3390/pr11072100.
  • Lal, N.; Seifan, M.; Berenjian, A. Fermentation of Menaquinone-7: The Influence of Environmental Factors and Storage Conditions on the Isomer Profile. Processes 2023, 11, 1816. https://doi.org/10.3390/pr11061816.
  • Liu, C.; Ullah, A.; Gao, X.; Shi, J. Synergistic Ball Milling–Enzymatic Pretreatment of Brewers’ Spent Grains to Improve Volatile Fatty Acid Production through Thermophilic Anaerobic Fermentation. Processes 2023, 11, 1648. https://doi.org/10.3390/pr11061648.
  • Zhao, F.; Wang, Z.; Huang, H. Physical Cell Disruption Technologies for Intracellular Compound Extraction from Microorganisms. Processes 2024, 12, 2059. https://doi.org/10.3390/pr12102059.
  • Albino, M.; Gargalo, C.L.; Nadal-Rey, G.; Albæk, M.O.; Krühne, U.; Gernaey, K.V. Hybrid Modeling for On-Line Fermentation Optimization and Scale-Up: A Review. Processes 2024, 12, 1635. https://doi.org/10.3390/pr12081635.
  • Iram, A.; Ozcan, A.; Turhan, I.; Demirci, A. Production of Value-Added Products as Food Ingredients via Microbial Fermentation. Processes 2023, 11, 1715. https://doi.org/10.3390/pr11061715.

References

  1. Sekar, M.; Mathimani, T.; Alagumalai, A.; Chi, N.T.L.; Duc, P.A.; Bhatia, S.K.; Brindhadevi, K.; Pugazhendhi, A. A review on the pyrolysis of algal biomass for biochar and bio-oil–Bottlenecks and scope. Fuel 2021, 283, 119190. [Google Scholar] [CrossRef]
  2. Shin, T.S.; Yoo, S.Y.; Kang, I.K.; Kim, N.; Kim, S.; Lim, H.B.; Choe, K.; Lee, J.C.; Yang, H.I. Analysis of Hydrothermal Solid Fuel Characteristics Using Waste Wood and Verification of Scalability through a Pilot Plant. Processes 2022, 10, 2315. [Google Scholar] [CrossRef]
  3. Sun, X.; Atiyeh, H.K.; Zhang, H.; Tanner, R.S.; Huhnke, R.L. Enhanced ethanol production from syngas by Clostridium ragsdalei in continuous stirred tank reactor using medium with poultry litter biochar. Appl. Energy 2019, 236, 1269–1279. [Google Scholar] [CrossRef]
  4. Doyle, D.A.; Smith, P.R.; Lawson, P.A.; Tanner, R.S. Clostridium muellerianum sp. nov., a carbon monoxide-oxidizing acetogen isolated from old hay. Int. J. Syst. Evol. Microbiol. 2022, 72, 005297. [Google Scholar] [CrossRef] [PubMed]
  5. Ratledge, C.; Cohen, Z. Microbial and algal oils: Do they have a future for biodiesel or as commodity oils. Lipid Technol. 2008, 20, 155–160. [Google Scholar] [CrossRef]
  6. Qin, L.; Liu, L.; Zeng, A.-P.; Wei, D. From low-cost substrates to single cell oils synthesized by oleaginous yeasts. Bioresour. Technol. 2017, 245, 1507–1519. [Google Scholar] [CrossRef] [PubMed]
  7. Yu, G.; Xie, Q.; Su, W.; Dai, S.; Deng, X.; Gu, Q.; Liu, S.; Yun, J.; Xiang, W.; Xiong, Y. Improvement of antioxidant activity and active ingredient of Dendrobium officinale via microbial fermentation. Front. Microbiol. 2023, 14, 1061970. [Google Scholar] [CrossRef] [PubMed]
  8. Greenwalt, C.; Steinkraus, K.; Ledford, R. Kombucha, the fermented tea: Microbiology, composition, and claimed health effects. J. Food Prot. 2000, 63, 976–981. [Google Scholar] [CrossRef] [PubMed]
  9. Berenjian, A.; Mahanama, R.; Talbot, A.; Biffin, R.; Regtop, H.; Valtchev, P.; Kavanagh, J.; Dehghani, F. Efficient media for high menaquinone-7 production: Response surface methodology approach. New Biotechnol. 2011, 28, 665–672. [Google Scholar] [CrossRef] [PubMed]
  10. Mahdinia, E.; Demirci, A.; Berenjian, A. Production and application of menaquinone-7 (vitamin K2): A new perspective. World J. Microbiol. Biotechnol. 2017, 33, 2. [Google Scholar] [CrossRef] [PubMed]
  11. Nfor, B.K.; Ahamed, T.; van Dedem, G.W.; van der Wielen, L.A.; van de Sandt, E.J.; Eppink, M.H.; Ottens, M. Design strategies for integrated protein purification processes: Challenges, progress and outlook. J. Chem. Technol. Biotechnol. 2008, 83, 124–132. [Google Scholar] [CrossRef]
  12. Pigou, M.; Morchain, J. Investigating the interactions between physical and biological heterogeneities in bioreactors using compartment, population balance and metabolic models. Chem. Eng. Sci. 2015, 126, 267–282. [Google Scholar] [CrossRef]
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content.

Share and Cite

MDPI and ACS Style

Demirci, A.; Turhan, I.; Mahdinia, E. Fermentation and Bioprocess Engineering Processes. Processes 2025, 13, 598. https://doi.org/10.3390/pr13030598

AMA Style

Demirci A, Turhan I, Mahdinia E. Fermentation and Bioprocess Engineering Processes. Processes. 2025; 13(3):598. https://doi.org/10.3390/pr13030598

Chicago/Turabian Style

Demirci, Ali, Irfan Turhan, and Ehsan Mahdinia. 2025. "Fermentation and Bioprocess Engineering Processes" Processes 13, no. 3: 598. https://doi.org/10.3390/pr13030598

APA Style

Demirci, A., Turhan, I., & Mahdinia, E. (2025). Fermentation and Bioprocess Engineering Processes. Processes, 13(3), 598. https://doi.org/10.3390/pr13030598

Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details here.

Article Metrics

Back to TopTop