Thermochemical Characteristics of Anaerobic Dairy Digestate and Its Pyrolysis Conversion for Producing Porous Carbon Materials
Abstract
1. Introduction
2. Materials and Methods
2.1. Materials
2.2. Determinations for Thermochemical Properties of Digestate
2.3. Pyrolysis Experim Ents
2.4. Determinations for Pore and Chemical Characteristics of Digestate-Based Biochar Products
3. Results and Discussion
3.1. Thermochemical Characteristics of Digestate
3.2. Pore Properties of Digestate-Based Biochar Products
- As shown in Table 2, the pyrolysis temperature was a determining factor that influenced the pore properties of the digestate-based biochars. Biochar produced at 550 °C exhibited limited pore development, with a BET surface area of <20 m2/g. By contrast, biochar produced at 850 °C showed a pronounced increase in pore properties, achieving the maximum values with a BET surface area greater than 190 m2/g and a total pore volume exceeding 0.17 cm3/g. These results suggested that pore development became more pronounced at higher pyrolysis temperatures due to enhanced charring [30,35], resulting in more developed porous structures. However, the BET surface areas of the biochars produced at 650 °C and 750 °C did not follow a consistent increasing trend compared with those produced at 550 °C and 850 °C, which reflected the heterogeneity and non-uniform nature of the digestate precursor. In addition, micropore properties (micropore surface area and micropore volume) were positively correlated with the total pore properties (BET surface area and total pore volume). Except for BC-D-550, the ratio of micropore contribution ranged from 60% to 70%, indicating that the resulting materials were predominantly microporous carbons. It should be noted that the calculated average pore diameters, which ranged from 1.7 nm to 4.0 nm, were not fully consistent with the microporous nature of the materials. This discrepancy could have arisen from the calculation assumption of independent cylindrical pores, whereas the actual pores in digestate-based biochars may have been slit-shaped and cross-connected.
- According to the International Union of Pure and Applied Chemistry (IUPAC) classification of adsorption isotherms [36], microporous materials are typically associated with Type I isotherms, which exhibit high uptake in the low relative pressure region (P/P0 < 0.05). Conversely, mesoporous materials are characterized by the Type IV isotherms, which display a hysteresis loop due to capillary condensation during adsorption and a different desorption mechanism. The initial part of the Type IV isotherm is generally attributed to monolayer-multilayer adsorption at relative pressures of about 0.40. The optimal digestate-based biochar (BC-D-850) displayed a combination of microporous and mesoporous characteristics, as evident from its isotherm profile (Figure 3). Moreover, the observed hysteresis loop corresponded to the IUPAC Type H4 classification, typically associated with narrow slit-shaped pores [28].
- The pore size distributions derived from the BJH and HK methods are presented in Figure 4 and Figure 5, respectively. As shown in Figure 4, a pronounced peak was observed at approximately 3.8 nm, indicating the presence of mesopores within the 2–50 nm range in the optimal biochar [28]. Additionally, significant microporosity within the 0.6–0.8 nm range was observed in Figure 5, consistent with the values reported in Table 2 and the isotherm profile in Figure 3.
3.3. Textural and Chemical Characteristics of Digestate-Based Biochar Products
4. Conclusions
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Property | Value |
---|---|
Proximate analysis a,b | |
Ash (wt%) | 28.03 ± 0.42 |
Volatile matter (wt%) | 58.91 ± 056 |
Fixed carbon c (wt%) | 13.06 |
Elemental analysis b,d | |
Carbon (wt%) | 40.93 |
Oxygen (wt%) | 38.85 |
Calcium (wt%) | 8.31 |
Phosphorus (wt%) | 2.63 |
Silicon (wt%) | 2.58 |
Aluminum (wt%) | 1.89 |
Sulfur (wt%) | 1.54 |
Iron (wt%) | 1.17 |
Sodium (wt%) | 0.81 |
Magnesium (wt%) | 0.69 |
Chlorine (wt%) | 0.60 |
Calorific value (MJ/kg) a,b | 18.87 ± 0.25 |
Biochar (BC-D) Product a | SBET b (m2/g) | Smicro c (m2/g) | Vt d (cm3/g) | Vmicro e (cm3/g) | Dave f (Å) |
---|---|---|---|---|---|
BC-D-550-I | 15.44 | 2.41 | 0.0258 | 0.0007 | 62.09 |
BC-D-550-II | 10.10 | 2.58 | 0.0069 | 0.0008 | 93.39 |
BC-D-650-I | 90.76 | 61.63 | 0.0443 | 0.0266 | 33.16 |
BC-D-650-II | 154.88 | 109.53 | 0.0678 | 0.0471 | 29.74 |
BC-D-750-I | 121.44 | 84.39 | 0.0563 | 0.0362 | 31.80 |
BC-D-750-II | 74.05 | 45.98 | 0.0706 | 0.0198 | 35.39 |
BC-D-850-I | 209.44 | 115.30 | 0.1948 | 0.0496 | 36.46 |
BC-D-850-II | 190.72 | 115.44 | 0.1630 | 0.4961 | 32.94 |
Elemental Composition | BC-D-550 | BC-D-650 | BC-D-750 | BC-D-850 |
---|---|---|---|---|
Carbon (wt%) | 26.82 | 30.85 | 44.14 | 52.95 |
Oxygen (wt%) | 36.71 | 36.32 | 31.46 | 22.79 |
Calcium (wt%) | 19.00 | 9.06 | 6.82 | 7.58 |
Phosphorus (wt%) | 5.71 | 4.07 | 4.56 | 1.17 |
Silicon (wt%) | 2.98 | 9.09 | 5.25 | 6.04 |
Aluminum (wt%) | 2.08 | 3.90 | 3.04 | 2.49 |
Other elements (wt%) | 6.70 | 6.71 | 4.73 | 6.98 |
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Tsai, C.-H.; Morgan, H.M., Jr.; Tsai, W.-T. Thermochemical Characteristics of Anaerobic Dairy Digestate and Its Pyrolysis Conversion for Producing Porous Carbon Materials. Processes 2025, 13, 3380. https://doi.org/10.3390/pr13113380
Tsai C-H, Morgan HM Jr., Tsai W-T. Thermochemical Characteristics of Anaerobic Dairy Digestate and Its Pyrolysis Conversion for Producing Porous Carbon Materials. Processes. 2025; 13(11):3380. https://doi.org/10.3390/pr13113380
Chicago/Turabian StyleTsai, Chi-Hung, Hervan Marion Morgan, Jr., and Wen-Tien Tsai. 2025. "Thermochemical Characteristics of Anaerobic Dairy Digestate and Its Pyrolysis Conversion for Producing Porous Carbon Materials" Processes 13, no. 11: 3380. https://doi.org/10.3390/pr13113380
APA StyleTsai, C.-H., Morgan, H. M., Jr., & Tsai, W.-T. (2025). Thermochemical Characteristics of Anaerobic Dairy Digestate and Its Pyrolysis Conversion for Producing Porous Carbon Materials. Processes, 13(11), 3380. https://doi.org/10.3390/pr13113380