Evaluation of Key Success Factors in the Visual Optimization of the 3D Forming of Soil-Shaping Ability
Abstract
:1. Introduction
2. Materials and Methods
2.1. Manufacturing Process and Forming
2.1.1. Soil-Shaping Materials
2.1.2. Forming Ability
2.1.3. High-Temperature Process
2.2. Optimization and Key Success Factors
2.3. Delphi Technique
3. Experiment and Research Method
3.1. Expert Interviews and Evaluation Dimensions
3.2. Research Structure and Formulation Process
- Criteria for the appropriateness test:
- 2.
- Criteria for the consistency test:
- 3.
- Kolmogorov–Smirnov one-sample test:
- 4.
- Quartile deviation (Q):
3.3. Delphi Research Design
4. Results and Discussion
4.1. Results
4.2. Discussion
5. Conclusions
- (1)
- The main dimension of soil material includes the ability to control the soil type, the ability to control plasticity, the ability to control texture, and the ability to control shrinkage deformation. The four sub-dimensions are important control abilities for material knowledge and conditions encountered during actual operations, starting from understanding the characteristics of different soils and suitable production procedures. When the clay is shaped, the treatment of the surface texture of the product causes differences in particle size, porosity, roughness, or fineness during the drying process. Uneven thickness of the clay causes inconsistent pulling of the green body during shrinkage, which is likely to induce cracks and explosions of the green body. Therefore, the control ability of the four sub-dimensions in the main dimension of soil material can enhance the visual optimization expression of product shaping and increase product success in the production process.
- (2)
- The main dimension of design conception included the ability to control the design theme, the ability to control the sketch idea, and the ability to control shape development. These three sub-dimensions are critical factors for observation and practice. They can effectively create product development and production purposes and can be used to enhance the creative expression ability of body shaping.
- (3)
- The main dimension of the prototype process includes the ability to control tool application, joint and leather hardness, decorative expression, and green-body drying. These four sub-dimensions are extremely important control abilities in the production process and are necessary to effectively use various processing, auxiliary, and self-made tools during shaping to meet the need for rigorous and neat production methods. In addition, soil shaping requires skill and experience. In particular, the thickness and dryness of the clay should be considered at the time of bonding. If the clay is too dry, the soil shrinkage time will be too short after bonding and cracks are likely to occur at the joints. Conversely, if the clay is too wet, the clay is likely to shrink for a long time. It can collapse and deform. Therefore, the soil cannot be too dry or too wet. At this stage, the texture and touch of the soil’s surface are like leather, called leather hardness. Before leather hardening, the moisture content in the clay is relatively high. This moisture content helps make processing steps like engraving, inlaying, twisting, painting plastic, and other surface decorations easier. Conversely, processing will likely fail if the clay’s moisture content is too low. Therefore, the control abilities of the four sub-dimensions in the main dimension of the prototype process can reduce failures and increase the manufacturing yield of shaping.
- (4)
- The main dimension of kiln firing includes the ability to control the sintering temperature, the glaze-melting mechanism, expansion and contraction, and integrity. The four sub-dimensions are extremely important control abilities for the effect of chemical heat treatment and product integrity. The chemical changes caused by heat treatment of clay at over 1200 °C enhance the green body’s safety and the glaze color. Differences in shrinkage during high-temperature firing will cause glaze flaking, meaning there will be cracks on the surface of the glaze. Therefore, the control abilities of the four dimensions in the main dimension of kiln firing can increase the visual optimization performance of the product in the space.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Place of Origin/Components | SiO2 | Al2O3 | Fe2O3 | TiO2 | CaO | MgO | K2O | NaO | Ig.loss |
---|---|---|---|---|---|---|---|---|---|
Cornwall (Britain) | 46.54 | 30.08 | 0.68 | 0.05 | 0.14 | 0.23 | 1.03 | 0.06 | 12.7 |
Place of Origin/Components | SiO2 | Al2O3 | Fe2O3 | TiO2 | CaO | MgO | K2O | NaO | Ig.loss |
---|---|---|---|---|---|---|---|---|---|
Schio (Italy) | 67.54 | 15.79 | 1.17 | 0.34 | 1.11 | 0.29 | 4.27 | 5.50 |
Components | SiO2 | Al2O3 | Fe2O3 | TiO2 | CaO | MgO | K2O | NaO | Ig.loss |
---|---|---|---|---|---|---|---|---|---|
Weight/g | 67.54 | 15.79 | 1.17 | 0.34 | 1.11 | 0.29 | 4.27 | 5.50 |
1-1 Ability to control the soil type |
---|
1-2 Soil formula |
1-3 Chemical formula |
1-4 Silicate minerals |
1-5 Plasticity |
1-6 Texture |
1-7 Shrinkage deformation |
1-8 Porosity |
1-9 Moisture content |
1-10 Mixed soil, color soil, and engobe |
1-11 Iron content |
1-12 Organic impurities |
2-1 Theme |
---|
2-2 Analysis scope |
2-3 Creative thinking |
2-4 User experience |
2-5 Data collection |
2-6 Sketch idea |
2-7. Aesthetics |
2-8 Shape development |
2-9 Decorativeness |
2-10 Functionality |
2-11 Interactivity |
2-12 Sustainability |
3-1 Tool application |
---|
3-2 Kneading molding |
3-3 Clay strip molding |
3-4 Soil slab molding |
3-5 Mold imprinting |
3-6 Plaster grouting |
3-7 Jiggering |
3-8 Wheel throwing |
3-9 Ceramic 3D printing |
3-10 Joint and leather hardness |
3-11 Decoration performance |
3-12 Green-body drying |
4-1 Kiln type |
---|
4-2 Sintering temperature |
4-3 Formation of glass oxide |
4-4 Kiln firing atmosphere |
4-5 Glaze-melting mechanism |
4-6 Flux |
4-7 Expansion and contraction |
4-8 Mineralizer |
4-9 Type of glaze |
4-10 Glazing method |
4-11 Color performance |
4-12 Integrity |
No. | Item | Mo | M | SD | Q | K-S Z-Test | Choice |
---|---|---|---|---|---|---|---|
1. | Soil Materials | ||||||
1-1 | Ability to control the soil type | 4 | 4.31 | 0.480 | 0.5 | 2.496 *** | Keep |
1-2 | Soil formula | 4 | 3.92 | 0.954 | 1 | 1.294 | Delete |
1-5 | Plasticity | 5 | 4.85 | 0.376 | 0 | 3.051 *** | Keep |
1-6 | Texture | 4 | 4.23 | 0.439 | 0.25 | 2.774 *** | Keep |
1-7 | Shrinkage deformation | 5 | 4.77 | 0.439 | 0.25 | 2.774 *** | Keep |
1-10 | Mixed soil, color soil, engobe | 5 | 4.08 | 1.038 | 1 | 1.664 ** | Delete |
1-11 | Iron content | 5 | 3.92 | 1.115 | 1 | 1.387 * | Delete |
2. | Design Concept | ||||||
2-1 | Theme | 5 | 4.69 | 0.480 | 0.5 | 2.496 *** | Keep |
2-5 | Data collection | 4 | 4.0 | 0.913 | 0.75 | 1.572 * | Delete |
2-6 | Sketch idea | 4 | 4.23 | 0.439 | 0.25 | 2.774 *** | Keep |
2-7 | Aesthetics | 5 | 4.0 | 1.155 | 1 | 1.664 ** | Delete |
2-8 | Shape development | 5 | 4.69 | 0.480 | 0.5 | 2.496 *** | Keep |
2-9 | Decorativeness | 5 | 4.0 | 1.000 | 1 | 1.387 * | Delete |
2-11 | Interactivity | 4 | 3.54 | 0.967 | 0.5 | 0.740 | Delete |
3. | Prototype Processes | ||||||
3-1 | Tool application | 4 | 4.31 | 0.480 | 0.5 | 2.496 *** | Keep |
3-2 | Kneading molding | 5 | 4.15 | 0.987 | 0.75 | 1.664 ** | Delete |
3-3 | Clay strip molding | 4 | 4.08 | 0.954 | 0.75 | 1.572 * | Delete |
3-4 | Soil slab molding | 4 | 3.85 | 0.899 | 0.75 | 1.294 | Delete |
3-8 | Wheel throwing | 4 | 4.08 | 0.954 | 0.75 | 1.572 * | Delete |
3-10 | Joint and leather hardness | 5 | 4.69 | 0.480 | 0.5 | 2.496 *** | Keep |
3-11 | Decoration performance | 4 | 4.31 | 0.480 | 0.5 | 2.496 *** | Keep |
3-12 | Green-body drying | 5 | 4.69 | 0.480 | 0.5 | 2.496 *** | Keep |
4. | Kiln Firing | ||||||
4-1 | Kiln type | 5 | 4.23 | 1.013 | 0.75 | 1.941 ** | Delete |
4-2 | Sintering temperature | 5 | 4.69 | 0.480 | 0.5 | 2.496 *** | Keep |
4-4 | Kiln firing atmosphere | 5 | 4.15 | 0.987 | 0.75 | 1.664 ** | Delete |
4-5 | Glaze-melting mechanism | 5 | 4.69 | 0.480 | 0.5 | 2.496 *** | Keep |
4-7 | Expansion and contraction | 4 | 4.31 | 0.480 | 0.5 | 2.496 *** | Keep |
4-10 | Glazing method | 5 | 4.23 | 0.927 | 0.5 | 1.849 ** | Delete |
4-11 | Color performance | 4 | 4.0 | 0.913 | 0.75 | 1.572 * | Delete |
4-12 | Integrity | 4 | 4.31 | 0.480 | 0.5 | 2.496 *** | Keep |
No. | Item | Mo | M | SD | Q | K-S Z-Test | Choice |
---|---|---|---|---|---|---|---|
1. | Soil Materials | ||||||
1-1 | Ability to control the soil type | 4 | 4.31 | 0.480 | 0.5 | 2.496 *** | Keep |
1-5 | Plasticity | 5 | 4.85 | 0.376 | 0 | 3.051 *** | Keep |
1-6 | Texture | 4 | 4.23 | 0.439 | 0.25 | 2.774 *** | Keep |
1-7 | Shrinkage deformation | 5 | 4.77 | 0.439 | 0.25 | 2.774 *** | Keep |
2. | Design Concept | ||||||
2-1 | The criteria for the consistency test, standard me | 5 | 4.69 | 0.480 | 0.5 | 2.496 *** | Keep |
2-6 | Sketch idea | 4 | 4.23 | 0.439 | 0.25 | 2.774 *** | Keep |
2-8 | Shape development | 5 | 4.69 | 0.480 | 0.5 | 2.496 *** | Keep |
3. | Prototype Processes | ||||||
3-1 | Tool application | 4 | 4.31 | 0.480 | 0.5 | 2.496 *** | Keep |
3-10 | Joint and leather hardness | 5 | 4.69 | 0.480 | 0.5 | 2.496 *** | Keep |
3-11 | Decoration performance | 4 | 4.31 | 0.480 | 0.5 | 2.496 *** | Keep |
3-12 | Green-body drying | 5 | 4.69 | 0.480 | 0.5 | 2.496 *** | Keep |
4. | Kiln Firing | ||||||
4-2 | Sintering temperature | 5 | 4.69 | 0.480 | 0.5 | 2.496 *** | Keep |
4-5 | Glaze-melting mechanism | 5 | 4.69 | 0.480 | 0.5 | 2.496 *** | Keep |
4-7 | Expansion and contraction | 4 | 4.31 | 0.480 | 0.5 | 2.496 *** | Keep |
4-12 | Integrity | 4 | 4.31 | 0.480 | 0.5 | 2.496 *** | Keep |
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Shih, F.-C.; Tsai, C.-J.; Chang, S.-H. Evaluation of Key Success Factors in the Visual Optimization of the 3D Forming of Soil-Shaping Ability. Processes 2024, 12, 267. https://doi.org/10.3390/pr12020267
Shih F-C, Tsai C-J, Chang S-H. Evaluation of Key Success Factors in the Visual Optimization of the 3D Forming of Soil-Shaping Ability. Processes. 2024; 12(2):267. https://doi.org/10.3390/pr12020267
Chicago/Turabian StyleShih, Fu-Chi, Chi-Jui Tsai, and Shu-Hsuan Chang. 2024. "Evaluation of Key Success Factors in the Visual Optimization of the 3D Forming of Soil-Shaping Ability" Processes 12, no. 2: 267. https://doi.org/10.3390/pr12020267
APA StyleShih, F.-C., Tsai, C.-J., & Chang, S.-H. (2024). Evaluation of Key Success Factors in the Visual Optimization of the 3D Forming of Soil-Shaping Ability. Processes, 12(2), 267. https://doi.org/10.3390/pr12020267