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Article

Dynamic Analysis of High-Water-Cut Tight Sandstone Gas Reservoirs and Study of Water Production Splitting of Gas Wells: A Case Study on the Western Sulige Gas Field, Ordos Basin, NW China

Research Institute of Petroleum Exploration and Development, PetroChina, Beijing 100083, China
*
Author to whom correspondence should be addressed.
Processes 2023, 11(7), 2093; https://doi.org/10.3390/pr11072093
Submission received: 4 June 2023 / Revised: 25 June 2023 / Accepted: 11 July 2023 / Published: 13 July 2023

Abstract

:
The western Sulige gas field is a new and key reserve area for the rolling development of the Sulige gas field in China. However, due to the complex gas–water relationship and the difficulty in identifying gas and water formation, the scale and benefit deployment of the gas field are seriously restricted. In particular, almost all of the wells in the area produce water, and no water measurements have been carried out for any single well, which leads to an unclear understanding of the dynamic characteristics of the production wells, thus affecting the productivity calculations of the gas wells and the overall regional productivity evaluation. Based on the testing data for a gas well, the impacts of the reservoir property parameters on the gas and water production were analyzed by combining the production performance and static geological characteristics. It was determined that the physical parameters K, Kh, and φSg had good positive correlations with gas production but not with water production; thus, effective prediction cannot be obtained for water production in gas well testing. After the analysis of the liquid-loading law, the gas wells were classified into three types: continuous liquid-carrying production, slight liquid-loading, and liquid-loading wells. In general, up to 96% of the gas wells were liquid-loaded. According to the different production performances exhibited in the different stages of the gas wells, five types of methods for diagnosing water production wells were proposed (gas testing, pilot production, gas–liquid two-phase measurement testing, liquid level detection, and production performance analysis), as well as the diagnostic criteria and corresponding solutions. To obtain real-time water production data for each well and investigate the change in the water–gas ratio (WGR) during the whole production process, a water production splitting method for gas wells based on three-dimensional geological modeling and numerical simulation combined with the constraints of the total water production of gas gathering stations was explored and established. The splitting results can be used to evaluate the water and gas productivity of gas wells and determine the best deliquification period. The gas well productivity when water production was considered was about 10% lower than that when water production was not considered. The best deliquification period was determined to be 125 days for wells with small water production, 20 days for wells with moderate water production, and 3 days for wells with serious water production. The results of this study could provide technical support for the scientific evaluation of gas well production indicators, reduction in development costs, and improvement in oil recovery.

1. Introduction

Sulige is the largest gas field in China, with a cumulative gas production of more than 200 billion cubic meters and more than 18,000 gas wells put into production in 20 years. The great success of the development of the Sulige tight gas reservoir largely depends on the low-cost development route and technological innovation, which have ensured the scale benefits [1]. However, low-cost development has caused some problems. For example, under the mode of surface gathering and transportation of gas at the gas gathering station, the water production of multiple gas wells is centrally metered, which creates challenges in production performance analysis, productivity evaluation, and development index forecasting. These problems are more evident in the western Sulige gas field, where water production is a common phenomenon and wellbore liquid loading is severe in gas wells. These gas wells were considered to be wells without water production, which caused large calculation errors and, thus, an inaccurate understanding of the production performance of the gas wells and the overall productivity of the block [2,3,4]. Water production has always been a challenge in the development of sandstone gas reservoirs, and several studies have been conducted in recent years. Zhang et al. studied the water production mechanism of tight sandstone gas reservoirs and its influence on percolation capacity and gas reservoir development and proposed water control development strategies, such as optimizing development layers, reasonably controlling pressure production, and horizontal well development based on this [5]. Li et al. studied the main controlling factors of water production in tight gas wells and identified the main controlling factors that have a greater impact on water production as logging movable porosity and total porosity, gas testing, production casing pressure, shale content, etc. [6]. These previous studies on water production in tight sandstone gas reservoirs mostly focused on laboratory tests, which could not solve the production problems caused by the lack of single well water production measurements in the Sulige gas field. To obtain the water production data for the entire life cycle of a single well, we focused on the exploration of water production calculation, and a water production splitting method based on three-dimensional geological modeling and numerical simulation was established. The water production data calculated can be used to evaluate the two-phase gas and water productivity and to determine the best drainage cycle for gas wells.

2. Study Area

The Sulige gas field is located in the northern part of the Ordos Basin. From the tectonic perspective, it is located on the west side of the Yishan slope and connects the Tianhuan Depression. Sulige is a flat west dipping monocline that stretches across the Shizuishan, Sulige, and Jingbian delta sedimentary systems, being the largest tight sandstone gas field discovered in China, and its typical characteristics are strong reservoir heterogeneity, low pressure, low permeability, and low abundance [7,8,9]. Furthermore, Sulige can be divided into four sections: eastern; central; western; and southern (Figure 1). Among them, the west block is a key reserve area for the progressive development of the Sulige gas field. In the west block, the gas–water relationship is complicated, and water production is a common phenomenon. The majority of the gas wells experience a rapid decline in the bottom hole pressure and production after a short period of production. The insufficient liquid-carrying capacity of the gas wells leads to a continuous increase in the wellbore fluid accumulation until the gas wells are flooded and shut. Consequently, over 1000 billion cubic meters of gas in place cannot be effectively developed.

3. Characteristics and Methods

3.1. Water Production Characteristics

The western Sulige gas field is located in the lowland area of the overall structure and is a gas–water transitional area in which the water-bearing zones are widely and extensively distributed and the gas zones are poorly developed and scattered [10]. Over 90% of gas wells produce water after testing, pilot production, or production. By the end of 2022, the overall water–gas ratio (WGR) of the western Sulige gas field was 0.68 m3/104 m3 on average and up to 2.4 m3/104 m3 locally. The impact of water production has increased the proportion of low-production and low-efficiency wells to 60%. In addition, more than 200 wells have been shut in due to liquid loading of the wellbore [11]. Water production has severely restricted the production of gas wells and the effective development of regional reserves. This requires an in-depth investigation of how to diagnose liquid loading and identify water-producing wells.

3.1.1. Water Production Mechanism

Combining the micro-pore structure of the reservoir and the hydrophilic properties of the quartz sandstones, the formation water in western Sulige can be classified into free water, retained water, and bound water [12]. Free water is a typical type of pore water, which is not displaced due to an insufficient gas supply during the gas charging process and flows freely under its own gravity. Certain differentiation occurs between the free water and gas zones, and the water production is higher than 12 m3 per day. The retained water is located inside the disconnected or isolated pores in the microthroats due to incomplete displacement during the gas charging process, and it is impossible for the retained water to flow freely due to the capillary force. No differentiation occurs between the retained water and gas zones, and the retained water is associated with natural gas flowing to the surface after reservoir fracturing at a rate of 1–12 m3 per day. The bound water exists in the micropores or is adsorbed on the surfaces of the particles and in the clay matrix, and it is impossible for the bound water to flow freely. No differentiation occurs between the bound water and gas zones, and the bound water cannot be easily recovered through reservoir fracturing. According to the gas production testing data for 686 wells in the study area, 0–46.5 cubic meters of water were produced per day, and the major types of water produced were retained water and free water [13].
Controlled by the configuration of the sandstone and mudstone and the differences in the internal physical properties of the complex sand bodies, there are five gas and water distribution types in the western Sulige: pure gas, mixed gas, and water in super-thick reservoirs, water in the upper section and gas in the lower section, gas in the upper section and water in the lower section, and gas sandwiched between water [11]. Due to the presence of tight reservoirs across the gas field, the gas charging pressure is insufficient to balance the capillary force on the formation water, resulting in the retention of the formation water in the relatively tight zones. Therefore, the pattern of mixed gas and water in super-thick reservoirs is the most common, which leads to widespread water production in the western Sulige gas field [14,15].

3.1.2. Dynamic and Static Intersection Characterization

Based on the single-layer test data for 217 wells, the correlations between the physical property parameters of the pay zones and the test gas/water production were analyzed. The results show that each normalized parameter and combinations of the normalized parameters, such as the effective thickness, porosity, permeability, and gas saturation, are well correlated with the test gas production but not with the water production. For example, K, Kh, and φSg are positively correlated with Qg/h, Qg, and Qg, respectively, but they are not correlated with Qw/h, Qw, and Qw, respectively (Figure 2). This means that the test gas production of a new well can be predicted based on the static physical property parameters of the reservoir, but the test water production cannot yet be effectively prejudged for gas wells.

3.1.3. Wellbore Liquid-Loading Law

Wellbore liquids are recovered to the surface with gas in the form of a liquid membrane, which moves along the tubing wall, or as droplets, which are mixed in the high-speed gas flow and move upwards. These two forms constantly interchange [16,17,18]. When gas fails to provide sufficient energy for carrying wellbore liquids out of the hole, liquids are loaded in the gas well. As liquids accumulate, the backpressure on the gas zone increases, and the water saturation of the pores or flow passages in the near-wellbore formations rapidly increases, thereby expanding the water-cut area, increasing the flow resistance, reducing the gas permeability, and limiting the productivity of the gas wells. In a low-pressure gas well, the loaded liquids may kill the well. In a high-pressure gas well, liquid slugs may exist in the well and affect the well testing results.
A widely-used ellipsoidal droplet model was used to evaluate the critical liquid-carrying flow rate within the full life cycle of 198 wells in the study area (Equations (1)–(3)) [19], and a critical liquid-carrying curve was obtained for each gas well (Figure 3). The critical liquid-carrying flow rate was then compared with the daily gas production of each gas well to identify whether liquids were loaded during the gas production process and to identify the liquid-loading status and impact on the gas production. The evaluation results show that the critical liquid-carrying flow rate ranges from 20,000 to 30,000 m3 per day, and the liquid loading can be classified into three types: (1) continuous liquid carrying, with a daily gas production higher than the critical liquid-carrying flow rate; (2) slight liquid loading, with a daily gas production fluctuating below and above the critical liquid-carrying flow rate depending on the production system; and (3) liquid loading, with a daily gas production far lower than the critical liquid-carrying flow rate (Figure 3). In total, eight of the gas wells were continuous liquid-carrying type, 20 of the gas wells were slight-loading type, and 170 of the gas wells were liquid-loading type, accounting for 96% of all of the wells. The analysis results show that the daily gas production of the majority of the gas wells was lower than the critical liquid-carrying flow rate. This did not allow the liquids to be carried out of the hole, and the loaded liquids interrupted normal gas production. Thus, effective deliquification measures were required to recover the productivity of gas wells.
q c = 2.5 × 10 8 A p v t / z T
v t = 2.5 × ρ L ρ g σ / ρ g 2 4
ρ g = 3484.4 γ g p / z T

3.1.4. Water-Producing Well Diagnosis

The production characteristics of water-producing gas wells in each production stage were different from those of conventional water-free wells. Analysis of the water production and liquid loading of the gas wells and the critical liquid-carrying capability can provide a reference for determining a reasonable daily production of a gas well and appropriate deliquification measures [13]. Based on the production performance of the gas wells in the different production stages, five methods for diagnosing water production were proposed: gas production testing; pilot production; gas–liquid two-phase metering test; liquid level detection; and production performance analysis. The first three methods can intuitively calculate the WGR of gas wells and determine the severity of the water production. Liquid level detection uses borehole pressure gauges to detect the liquid level inside the tubing, checking whether a gas well is loaded with liquids and how long the liquid column is. The production performance analysis method calculates the production indexes, such as the casing pressure drop rate and gas production per unit of the casing pressure drop, to check whether the production is affected by water. Gas wells diagnosed using these methods were traced and compared with conventional wells regarding the production indexes. Then, standards for determining the severity of the water production and for diagnosing liquid-loaded gas wells were formulated, and relative treatments for the western Sulige gas field were selected (Table 1) [20,21].

3.2. Water Production Splitting

3.2.1. Splitting Method

To analyze the water-producing principles of a gas reservoir/well, three factors are necessary: (1) gas and water exist in the porous media and have relative saturation; (2) gas and water with relative saturation can flow through the porous media; and (3) a pressure field is available to provide the driving force [22,23]. With all three factors available, a gas well can produce both water and gas, which may separately flow or exist as mixed flow. To analyze the flow behaviors of gas and water in a real geological environment, the general approach is to obtain a gas–water relative permeability curve through a test. This type of test is called the non-steady method. In the test, a known gas is injected to displace the saturated liquid in the porous media of a core. The changes in the liquid production and the pressure difference are tracked during the test and then used to calculate the gas–water relative permeability. A curve is plotted to illustrate the change in the gas–water relative permeability with water saturation [24].
Based on how the gas–water relative permeability was obtained, it can be easily determined that water production can be obtained through reverse deduction under the conditions of the gas–water relative permeability, gas flow rate, and pressure change. Thus, a water production splitting method was generated. The splitting method uses 3D geological modeling and numerical simulation. During the 3D geological modeling, the high-accuracy method of phased restriction, the staged sedimentary facies control, and the stepped modeling are used to address the poor adaptability of the traditional methods to the discontinuous gas reservoirs in continental braided fluvial deposits in the Sulige gas field [25]. Based on the normalization of the relative permeability curves of multiple groups of core tests, numerical simulation was performed using the model for a horizontal well and vertical well cluster, and history matching was conducted for the single-well water production and bottom-hole pressure of horizontal wells. Because water production was metered only for a few horizontal wells in the Sulige gas field, accurate relative permeability data had to be obtained via numerical simulation of the horizontal wells. In the history matching progress, the relative permeability curve was calibrated and became accurate and suitable for the study area. Subsequently, the curve was applied to a large well cluster model for a gas gathering station, and the gas production and pressure of the gas wells were matched dynamically. In addition, using the total metered water production of the gas gathering station as the constraint and the gas–water two-phase metering test results of a single well, the fitting considered the change in the total water production of the gas gathering station equivalent to the water production of a gas well during production. This water production was used as a data reference for preferential matching. Then, cyclic adjustment was analyzed from three aspects: (1) single-well controlled reserves; namely, the ultimate cumulative gas production obtained through numerical simulation was fit with the dynamic reserves obtained through gas reservoir engineering evaluation; (2) reservoir connectivity; namely, a directional barrier was set up according to the development scale of the pay zones of the gas wells and the distribution of the effective sand bodies in the well cross-section with surrounding gas wells to adjust the reservoir connectivity (the interference test shows that when the well spacing density was 0.25 km2, interference occurred in almost half of the gas wells; overall, in the east–west direction, interference occurred in well spacing ranging from 400 to 500 m, and the interference probability was 82%, but it did not work when the well spacing was larger than 600 m; in the south–north direction, interference occurred in well spacing around 600 m, with interference probability 67%) and permeability (0.001~0.5 mD); and (3) gas well parameters, including the gas well fracture half-length (50~170 m), skin factors (−2~2), drainage radius, and flow boundary (after analyzing drainage area of more than 1000 gas wells in the Sulige gas field, it shows that the majority of the well drainage area is small, mainly 0.15~0.3 km2 per well, peak at 0.2~0.25 km2 and mean at 0.26 km2; moreover, the number of gas wells with a drainage area per well less than 0.3 km2 exceeds 80%), which were obtained using reservoir engineering methods, such as well testing and production instability analysis. The above three aspects were continuously adjusted by ECLIPSE numerical simulator within reasonable ranges until both the trend matching and numerical matching delivered good results for the total water production of the gas gathering stations and the single-well gas production and pressure. The errors were controlled at a reasonable level, and the simulation and splitting were ended. The ultimate water production in the full life cycle of the gas wells was obtained (Figure 4).

3.2.2. Calibration of Relative Permeability Curves

When the relative permeability curves were calibrated, a small mixed well cluster model was established for a small number of horizontal wells with metered single-well water production, as well as neighboring vertical wells, and then, reserve matching and profile verification were performed for the effective sand bodies. In general, a small well cluster model containing only several wells with a high spacing density ensured relatively high model accuracy. Then, the water and gas production and pressure of single horizontal wells were matched with historical data through numerical simulation. During the simulation based on the normalization of the relative permeability curves obtained through laboratory analysis on multiple groups of cores taken from the study area (Figure 5 and Figure 6a,b) [26], the normalization of the relative permeability mainly applied the cubic spline interpolation method. The normalized curve of this method is characterized by a continuous second derivative and a continuous and smooth curve, and it can have a variety of curve shapes. In addition, this method is applicable to homogeneous and heterogeneous reservoirs. Continuous adjustments and corrections are performed in combination with the reservoir property parameters and single-well completion parameters. When the gas production and pressure of the vertical wells and the gas and water production and pressure of the horizontal wells in the well cluster model are matched with historical data, accurate relative permeability curves are obtained for the study area. Six wells (S6-16-1H, S6-16-3, S6-17-2, S6-17-5, S6-18-4, and S6-18-5) were selected from the regional well pattern (with a spacing density of four wells per square kilometer) to build a 3D geological model of the mixed well cluster (Figure 7), under the joint control of the horizontal well and its neighboring vertical wells. Metered single-well water production data were available for wells S6-16-1H and S6-16-3. Through cyclic adjustment of the relative permeability curve, the reservoir permeability, and other parameters within a reasonable range, historical matching of the gas production, water production, and bottom hole pressure of the gas well was completed (Figure 8 and Figure 9) and calibrated relative permeability data were obtained (Figure 6c).
According to the calibrated relative permeability curves, the areas with a water saturation of 35–80% were the gas–water-permeable areas. Generally, the water saturation obtained through the well log interpretation in western Sulige falls within this range, and most of the reservoirs are gas–water permeable, which is consistent with the mixed gas–water distribution pattern in the super-thick reservoirs, the production mechanism of the retained water, and the characteristic that water production is a common phenomenon.

3.2.3. Simulation of Water Production Splitting

In the lacustrine basin environment of the Sulige gas field, continental braided fluvial deposits have fast facies variation, poor reservoir stability, and discontinuously lenticular effective sand bodies [27,28]. These characteristics lead to some constraints when conventional geological modeling methods are used [29,30,31,32]. For example, logging and seismic data do not deliver good benefits when used together, and the regular wave impedance inversion accuracy cannot meet the requirements for development; setting the central bar at a fixed proportion in the river channel cannot reflect the complicated facies variations in the deposits, and significant errors exist in the identification and prediction of inter-well effective sand bodies. To address these constraints, in this paper, the methods of phased restriction, staged sedimentary facies control, and stepped modeling are used. Based on probability theory, these methods fully import logs, seismic data, and geological data and introduce multiple restrictions in phases to reduce the multiplicity and uncertainty of the data interpretation step by step. The accuracy of models built using this method has been verified from the perspectives of the geological understanding, reservoir parameters, reserve calculations, well pattern sparsing, and a one-time matching rate of as high as 60%, which is around twice those of models constructed using traditional methods [33]. In this paper, a 3D geological model was constructed for the S48-5 gas gathering station, which has been operated for over three years in the western Sulige gas field. This 3D geological model has greatly improved the modeling accuracy and provides a reliable geological basis for water production splitting (Table 2 and Table 3; Figure 10).
The water production splitting was performed for the S48-5 gas gathering station based on the 3D geological model of the station and the accurate relative permeability curves obtained through dynamic calibration and numerical simulation of the small mixed well cluster model containing horizontal wells and vertical wells. The gas well dynamic reserves calculated using the production instability method were used as a benchmark for matching the single-well controlled reserves, and then, cyclic adjustments were performed for the reservoir connectivity, permeability, and gas well completion parameters to fit the gas production and bottom-hole pressure with historical data. The matching assumed that the total water production at the gas gathering station was equivalent to the historical water production of a comprehensive gas well. This historical water production was used as a reference for preferential matching. When good matching results and little errors were obtained for the total water production at the gas gathering station, the gas production of the gas wells, and the bottom-hole pressure, the numerical simulation was completed, and the water production splitting was performed (Figure 11 and Figure 12). The splitting results were found to have a good matching effect. For example, the error of the matching between the overall water production at the gas gathering station and the WGR was only 8.1%, and the matching rate of the single-well gas production and pressure was greater than 90%. The WGR obtained through the water production splitting for most gas wells was greater than 1 m3/104 m3 (Table 4). These results are consistent with those reported during the production process: a gradual decrease in gas production; an increase in the tubing and casing pressure; and an increase in production through intermittent shut-in for pressure buildup or foam drainage. To verify the reliability of the water production splitting results through numerical simulation (Table 5), the results of the two-phase gas–water metering test for the only two gas wells in the gas gathering station were compared with the calculation result. The relative water production error of both results was less than 10%, demonstrating that the splitting method was feasible.

4. Results and Application

The 3D geological model, after being dynamically verified through history matching and water production splitting, can better reflect the real geology, functioning as a forecasting model that forecasts the gas and water productivity and guides the production scheduling of the gas wells. This model provides more accurate and practical results than traditional methods of calculating the open-flow capacity of water-producing gas wells based on the single-phase productivity equation, and it is favorable for allocating scientific and reasonable daily production. This calculation method provides water production data as an important index for evaluating gas wells by category and determining the deliquification period of gas wells. Using the proposed method, deliquification measures can be implemented in a scientific and reasonable manner with a lower operation frequency, higher efficiency, and lower workload and costs, ensuring and guiding stable gas well production.

4.1. Calculation of Gas and Water Productivity

Different from a conventional gas well, a water-producing gas well has gas and water flows that are more complicated than a single-phase gas flow in a formation. The water flow may gradually hinder the gas flow, and the more water is produced, the greater the impact is, resulting in a decline in the gas production capacity of the gas wells. In this case, the single-phase productivity equation based on the pseudo pressure of single-phase gas is still used to evaluate the inflow performance, and to calculate the productivity of gas wells is no longer applicable. Instead, water production from the gas well must be considered. The two-phase gas–water pseudo-pressure function must be used to analyze the inflow performance and to evaluate the productivity of the gas well [34,35]. After being dynamically verified through the water production splitting, the geological model can be directly used to forecast the productivity of the gas well. Based on the above discussion, the open-flow capacities of three wells (S48-9-20, S48-9-21, and S48-9-43) were calculated using two methods: open-flow forecasting through numerical calculation (Figure 13); and the gas–water two-phase productivity equation (Equation (4)) [36]. The obtained open-flow capacities were compared with the open-flow capacity calculated using the single-phase gas productivity equation from the modified isochronal well test interpretation (Equation (5)) [37], and then, the difference between the gas well productivities with and without water production considered was analyzed together with the influence. The analysis results show that similar open-flow capacity values were obtained using the two methods, and these results were smaller than the value obtained using the single-phase gas productivity equation without water production considered. The relative error exceeds 10% (Table 6). In addition, the inflow performance curve obtained using the two-phase productivity equation with water production considered is located closer to the lower left part of the single-phase inflow performance curve, and the obtained open-flow capacity is low (Figure 14). As the WGR of the gas well increases, the inflow performance curve gradually shifts toward the lower left, and the open-flow capacity gradually decreases. Therefore, higher productivity may be estimated if water production is not considered, which would adversely affect the determination of a reasonable daily production for the gas well and may shorten the lifetime of a gas well, especially for tight gas reservoirs.
φ p e φ p w f = 1 2 π k h ln r e r w + s 1 + α ρ g s c q g + ρ g s c 2 1 + α 2 q g 2 4 π 2 h 2 r w r e β k r g μ g 1 r 2 d r
φ p e φ p w f = λ q g + ξ q g 2

4.2. Determination of Deliquification Period

When the gas production of a gas well is lower than the critical liquid-carrying flow rate, the liquid cannot be carried out of the hole during gas production. In this case, more liquid is loaded in the wellbore, causing lower well productivity. According to the standard for determining water production in liquid level detection tests, a liquid level above 2000 m in the tubing would negatively affect the steady production of the gas well. Deliquification measures are required to improve the well’s productivity. The liquid-loading speed varies in water-producing wells to different degrees. Based on the WGRs of hundreds of gas wells in the study area and traced studies of the production dynamics of gas wells, the gas wells were classified into the following three types: wells with small water production; wells with moderate water production; and wells with serious water production. Each of these types has different production characteristics (Table 7).
To identify whether liquids are loaded in the gas wells and when deliquification is required (when the wellbore liquid level was above 2000 m; Equation (6)), the gas wells for which water production splitting was performed were evaluated by category, and the volume of the retained water in the wellbore was calculated based on the percentage of the average daily gas production to the critical liquid-carrying flow rate, as well as the split water production. According to the evaluation results, the best deliquification period was determined to be 125 days for wells with small water production, 20 days for wells with moderate water production, and 3 days for wells with serious water production (Table 7). Deliquification has been implemented for hundreds of liquid-loaded gas wells in the Sulige gas field, and good performance has been obtained, ensuring stable gas well production (Table 8).
T P = V 2000 / Q P W q c / q g 1

5. Conclusions

Research on the influencing factors of gas and water production revealed that the physical property parameters are well correlated with the test gas production and are not clearly correlated with the test water production. Therefore, the test gas production of a new well can be predicted based on the static physical property parameters, but the test water production cannot yet be effectively prejudged for gas wells. Based on the production performance of the gas wells in the different production stages, five methods for diagnosing water production were proposed (gas production testing, pilot production, gas–liquid two-phase metering test, liquid level detection, and production performance analysis), and a standard for diagnosing liquid-loaded gas wells was formulated.
A water production splitting method based on three-dimensional geological modeling and numerical simulation was established, and its splitting results have been applied to gas well productivity evaluation and determining the best deliquification period. Since the productivity of the gas wells with water production considered was more than 10% lower than that without water production considered, the best deliquification periods were determined to be 125 days for the wells with small water production, 20 days for the wells with moderate water production, and 3 days for the wells with serious water production. The water production splitting method plays an important role in supporting the scientific production of gas wells.

Author Contributions

Conceptualization, D.M.; Methodology, D.M.; Formal analysis, D.H.; Investigation, Z.G.; Data curation, H.T. and Q.Z.; Writing—original draft, D.M.; Writing—review & editing, G.W. and G.J.; Funding acquisition, D.M. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by the Science and Technology Major Project of PetroChina, No. 2021DJ1704, and the Science and Technology Major Project of PetroChina, No. 2021DJ2104.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

The data presented in this study are available on request from the corresponding author.

Conflicts of Interest

The authors declare no conflict of interest.

Nomenclature

KPermeability, μm2
hReservoir thickness, m
KhFormation coefficient, μm2·m
φPorosity, %
SgGas saturation, %
φSgStorage capacity coefficient, 0.1‰
QgDaily gas production during well testing, 104 m3·d−1
QwDaily water production during well testing, m3·d−1
vtCritical flow rate, m·s−1
ρLLiquid density, kg/m3
ρgGas density, kg/m3
σGas–liquid surface tension, N·m−1
ATubing sectional area, m2
pTubing pressure, MPa
TTemperature, K
zGas compressibility factor, dimensionless
γgRelative density of natural gas, dimensionless
qcCritical liquid-carrying flow rate of gas wells, 104 m3·d−1
qwDaily water production, m3·d−1
WpDaily water production at gas gathering stations, m3·d−1
RWGi (i = 1, 2, …n)WGR obtained in gas–water two-phase test, m3·(104 m3)−1
GRGamma ray, API
tTime, day
qgDaily gas production, 104 m3·d−1
pwfBottom-hole pressure, MPa
φPseudo-pressure, MPa
peFormation pressure, MPa
rDistance from wellbore, m
reDrainage radius, m
rwBorehole caliper, m
sSkin factor, dimensionless
αLiquid gas quality ratio, dimensionless
ρgscStandard gas density, kg/m3
βIntegral coefficient, dimensionless
krg, krwGas and water relative permeability, dimensionless
SwWater saturation, %
μgGas viscosity, mPa·s
λLaminar flow coefficient, MPa2·(104 m3·d−1)−1
ξTurbulence coefficient, MPa2·(104 m3·d−1)−2
TPDeliquification time, day
V2000Wellbore liquid volume when loaded liquid level is 2000 m, m3
QPWSplit water production, m3·d−1

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Figure 1. Tectonic deposits and location of the western Sulige gas field, Ordos Basin.
Figure 1. Tectonic deposits and location of the western Sulige gas field, Ordos Basin.
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Figure 2. Intersection analysis of the physical property parameters and test results for the western Sulige gas field.
Figure 2. Intersection analysis of the physical property parameters and test results for the western Sulige gas field.
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Figure 3. Analysis of liquid-loading types of gas wells.
Figure 3. Analysis of liquid-loading types of gas wells.
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Figure 4. Water production splitting procedure and refined 3D geological modeling procedure.
Figure 4. Water production splitting procedure and refined 3D geological modeling procedure.
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Figure 5. Six core samples from wells in the study area. (① S48-3-24, P2X8, 3308 m; ② S48-5-26, P2X8, 3289 m; ③ S48-9-27, P2X8, 3312 m; ④ S48-9-21, P2X8, 3326 m; ⑤ S48-7-21, P2X8, 3330 m; ⑥ S48-5-25, P2X8, 3300 m).
Figure 5. Six core samples from wells in the study area. (① S48-3-24, P2X8, 3308 m; ② S48-5-26, P2X8, 3289 m; ③ S48-9-27, P2X8, 3312 m; ④ S48-9-21, P2X8, 3326 m; ⑤ S48-7-21, P2X8, 3330 m; ⑥ S48-5-25, P2X8, 3300 m).
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Figure 6. Relative permeability curves: (a) Relative permeability obtained through laboratory analysis on core samples; (b) Relative permeability obtained through normalization; and (c) Relative permeability obtained through model calibration.
Figure 6. Relative permeability curves: (a) Relative permeability obtained through laboratory analysis on core samples; (b) Relative permeability obtained through normalization; and (c) Relative permeability obtained through model calibration.
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Figure 7. Cross-section of the mixed well pattern model across S6-16-1H, S6-18-4, S6-17-2, and S6-16-3.
Figure 7. Cross-section of the mixed well pattern model across S6-16-1H, S6-18-4, S6-17-2, and S6-16-3.
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Figure 8. History matching of water production and pressure for well S6-16-1H.
Figure 8. History matching of water production and pressure for well S6-16-1H.
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Figure 9. History matching of water production and pressure for well S6-16-3.
Figure 9. History matching of water production and pressure for well S6-16-3.
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Figure 10. 3D geological model of the S48-5 gas gathering station.
Figure 10. 3D geological model of the S48-5 gas gathering station.
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Figure 11. History matching of total water production at the S48-5 gas gathering station.
Figure 11. History matching of total water production at the S48-5 gas gathering station.
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Figure 12. Water production splitting results for well S48-3-24.
Figure 12. Water production splitting results for well S48-3-24.
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Figure 13. Gas well productivity curve based on open-flow forecasting through numerical simulation.
Figure 13. Gas well productivity curve based on open-flow forecasting through numerical simulation.
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Figure 14. Inflow performance curves for well S48-9-43 obtained using single-phase and two-phase productivity equations.
Figure 14. Inflow performance curves for well S48-9-43 obtained using single-phase and two-phase productivity equations.
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Table 1. Methods, standards, and proposed treatments for diagnosing water-producing gas wells in the western Sulige gas field.
Table 1. Methods, standards, and proposed treatments for diagnosing water-producing gas wells in the western Sulige gas field.
MethodApplicable Gas WellDiagnosis StandardProposed Treatments
Gas production testingGas production testing wellWGR > 1 × m3·(104 m3)−11. Short-term shut-in for pressure buildup and foam drainage;
2. Pressure buildup in tubing and foam drainage
Pilot productionPilot production well
Two-phase gas–liquid metering testProduction well
Liquid level detectionProduction wellTubing liquid level < 2000 m1. Repeated foam drainage;
2. Foam drainage after retrieving the flow regulator
Production performance analysisProduction wellCasing pressure drop rate > 0.02 MPa per day and gas production per unit of casing pressure drop < 30 × 104 m3·MPa−11. Periodic running of compressor and foam drainage;
2. Continuous tubing and foam drainage
Table 2. Reservoir parameters of the numerical simulation.
Table 2. Reservoir parameters of the numerical simulation.
Modeling
Area
Area
(km2)
Average Porosity (%)Average Permeability
(10−3 μm2)
Average Water Saturation (%)Reserves
(108 m3)
S48-5283.310.60.06558294.6
Table 3. Information about the model grid.
Table 3. Information about the model grid.
Modeling
Area
Meshing
Method
Planar Mesh Step
(m)
Vertical Mesh Step
(m)
Total Cells
S48-5Corner-point grid50 × 500.537,155,840
Table 4. Water production splitting results for the S48-5 gas gathering station.
Table 4. Water production splitting results for the S48-5 gas gathering station.
WellWater Production (m3·d−1)WGR
(m3·10−4 m−3)
Well Water Production (m3·d−1)WGR
(m3·10−4 m−3)
S48-9-200.621.50S48-7-290.401.04
S48-9-211.544.54S48-9-360.183.60
S48-9-221.224.06S48-9-390.190.35
S48-5-260.110.35S48-9-431.382.82
S48-7-211.192.63S48-7-460.170.53
S120-43-963.2423.13S48-7-390.160.60
S120-43-980.211.31S48-6-330.241.58
S48-3-240.251.05S48-8-410.200.85
S48-5-250.241.06S48-9-400.261.06
S48-9-270.140.72S48-9-480.441.53
Table 5. Comparison of the water production splitting results and the two-phase gas–water metering test results.
Table 5. Comparison of the water production splitting results and the two-phase gas–water metering test results.
Well Water Production (m3·d−1)Relative Error (%)
Two-Phase Gas–Water
Metering Test
Calculation
S48-7-211.151.193.5
S48-9-480.480.448.3
Table 6. Comparison of the open-flow capacities obtained using the single-phase gas productivity equation, two-phase productivity equation, and numerical simulation.
Table 6. Comparison of the open-flow capacities obtained using the single-phase gas productivity equation, two-phase productivity equation, and numerical simulation.
Well Open-Flow Capacity (104 m3·d−1)
Single-Phase Equation
(Without Water Production)
Two-Phase EquationNumerical SimulationAverage of Two-Phase Equation and Numerical Simulation (With Water Production)Error (%)
S48-9-204.223.833.823.839.2
S48-9-437.736.976.456.7113.2
S48-9-212.452.142.082.1113.9
Table 7. Determination of deliquification periods of different types of water-producing wells.
Table 7. Determination of deliquification periods of different types of water-producing wells.
Type of Water-Producing Well WGR
(m3·10−4 m−3)
CharacteristicsRetained Water in Wellbore (m3·d−1)Deliquification Period (d)
Small water production<1Production is basically steady and continuous.0.162125
Medium-loaded well1–3Production is continuous within a period of time, but liquids are loaded in the bottom hole.0.99920
Severely-loaded well>3Production is impossible. Liquids are loaded in the bottom hole for a short period of time and production is suspended.7.7253
Table 8. Deliquification effect for water-producing gas wells.
Table 8. Deliquification effect for water-producing gas wells.
Well Daily Gas Production before Deliquification
(104 m3·d−1)
Daily Gas Production after Deliquification
(104 m3·d−1)
Increase in Production
(%)
S48-13-450.230.3552.2
S48-20-720.220.84281.8
S48-15-630.280.74164.3
S48-5-710.51.01102
S20-16-160.391.25220.5
S20-12-120.61.4133.3
S20-13-60.872.14146
S20-11-110.41.1175
S6-21-120.630.653.2
S14-8-410.210.51142.8
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Meng, D.; He, D.; Guo, Z.; Wang, G.; Ji, G.; Tang, H.; Zeng, Q. Dynamic Analysis of High-Water-Cut Tight Sandstone Gas Reservoirs and Study of Water Production Splitting of Gas Wells: A Case Study on the Western Sulige Gas Field, Ordos Basin, NW China. Processes 2023, 11, 2093. https://doi.org/10.3390/pr11072093

AMA Style

Meng D, He D, Guo Z, Wang G, Ji G, Tang H, Zeng Q. Dynamic Analysis of High-Water-Cut Tight Sandstone Gas Reservoirs and Study of Water Production Splitting of Gas Wells: A Case Study on the Western Sulige Gas Field, Ordos Basin, NW China. Processes. 2023; 11(7):2093. https://doi.org/10.3390/pr11072093

Chicago/Turabian Style

Meng, Dewei, Dongbo He, Zhi Guo, Guoting Wang, Guang Ji, Haifa Tang, and Qian Zeng. 2023. "Dynamic Analysis of High-Water-Cut Tight Sandstone Gas Reservoirs and Study of Water Production Splitting of Gas Wells: A Case Study on the Western Sulige Gas Field, Ordos Basin, NW China" Processes 11, no. 7: 2093. https://doi.org/10.3390/pr11072093

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