3.1. Synthesis and Characterization of Mesoporous Silica with Different Titanium Content
The actual silicon content and titanium content in the different catalysts were determined by XRF analysis, and the results are listed in
Table 1. Among them, the TiSi(0) contains almost no titanium element, and the titanium content of titanium-modified mesoporous silica TiSi(1), TiSi(2), and TiSi(3) are 0.96 wt%, 2.01 wt% and 2.98 wt%, respectively. The actual titanium content in the samples is very close to the feeding amount during preparation, indicating that most titanium elements successfully entered into the silicon oxide during the synthesis process, and the utilization rate of titanium is close to 100%. Since we used industrial water glass as the silicon source in the experiment process, which contained residual aluminum, the final titanium modified mesoporous silica we obtained contained a small amount of aluminum oxide.
The nitrogen adsorption–desorption isotherms and pore size distribution curves of the mesoporous silica samples with different titanium contents before and after hydrothermal treatment are shown in
Figure 1a–d, respectively, and all samples showed an adsorption step in the range of relative pressure p/p
0 of 0.6–0.8, corresponding to the larger pore size distribution peak at 2–10 nm in the pore size distribution curve. The corresponding physical and structural properties are listed in
Table 2. Both mesoporous silica and titanium-modified mesoporous silica have higher specific surface area (627.9–683.9 m
2 g
−1) and pore volume (0.87–1.16 cm
3 g
−1), with an average pore diameter of 5.37–6.94 nm, which has the potential as a catalyst for the catalytic cracking of heavy oil. The specific surface of TiSi(3) is slightly lower than that of TiSi(2). This may be due to the introduction of more of the Ti species, which has a relative larger atomic mass than Si atom. The pore size of titanium-modified mesoporous oxidation increased slightly, which may be due to the increase in the polymerization degree of silica, the formation of larger particles, and the increase in pore size.
Because the heavy oil catalytic cracking reaction is usually carried out at a relatively high temperature, the high-temperature hydrothermal stability of the material is required. Therefore, the silica catalysts with different titanium contents were hydrothermally treated at 800 °C for 17 h to investigate the high-temperature hydrothermal stability of the catalysts. The results are shown in
Table 2. After hydrothermal treatment, the mesoporous structure of Ti-containing silica was partially collapsed, and Ti species removed from the framework blocked the pore structure. Meanwhile, after hydrothermal treatment, the silica framework was condensed, the micropores of the Ti-silica were totally collapsed, and the micropores disappeared. All the above factors resulted in a decrease in the surface area after hydrothermal treatment.
After hydrothermal treatment, the specific surface area of TiSi(0) decreases from 667.1 m2 g−1 to 232.8 m2 g−1, while the titanium-modified mesoporous silica shows excellent high-temperature hydrothermal stability. After high-temperature hydrothermal treatment at 800 °C for 17 h, the specific surface area remains above 300 m2 g−1, and the specific surface retention of TiSi(2) is highest at 384.6 m2 g−1, indicating that the skeleton strength of mesoporous silica is significantly improved after titanium doping, which makes it have better hydrothermal stability, and thus, better catalytic cracking potential of heavy oil.
The acid strength and acid content of the mesoporous silica catalysts with different titanium contents were characterized by NH
3-TPD. As shown in
Table 3 and
Figure 2, the silica-based catalysts have desorption peaks at about 120 °C, which are classified as weak acid desorption. However, the amount of weak acid in titanium-modified mesoporous silica TiSi(1) is significantly higher than that in TiSi(0) [
14], from 0.22 mmol g
−1 to 0.46 mmol g
−1. With the increase in titanium doping, the amount of weak acid increases gradually. The acid amounts of TiSi(2) and TiSi(3) are 0.55 mmol g
−1 and 0.63 mmol g, respectively. With the increase in Ti content, the specific surface area of mesoporous silica is similar, and the acidity gradually increases, because the doped Ti species are the main source of the acidity of the material, without direct relationship with the specific surface area. According to the literature reports, large Ti ions enter the skeleton, causing local structural deformation. The skeleton titanium ions near the silicon hydroxyl group can change the charge density around Si, making the strength of Si–OH weaker, and making it easier to provide protons, and thus showing strong acidity. The NH
3-TPD acid content test was carried out on the catalyst after high-temperature hydrothermal treatment. The results show that the acid strength and acid content of the catalyst decreased significantly after high-temperature hydrothermal treatment. However, the titanium-modified mesoporous silica retained more weak acid content, indicating that the doping of titanium can effectively enhance the structural stability of mesoporous silica [
15].
UV-Vis spectroscopy was performed on titanium-modified mesoporous silica materials to analyze the coordination states of titanium species. The strong absorption peak at ~210 nm indicates that titanium mainly exists in the four-coordinated form [
16,
17]. The absorption peaks at ~260 nm and 300 nm were assigned to six-coordinated titanium species and anatase species, respectively [
18,
19,
20,
21]. The titanium species in the TiSi(1) and TiSi(2) samples mainly exist in the form of four-coordination, as shown in
Figure 3a. No anatase phase is produced basically, indicating that the titanium species in the lower titanium content and incorporated into the mesoporous silica framework is in a four-coordinated form. Continuing to increase the addition of titanium, TiSi(3) not only contains four-coordinated titanium species, but also has six-coordinated titanium species and anatase phase, which indicates that when the addition amount of titanium is 3 wt%, some titanium species exist in the state of non-skeleton titanium (anatase phase). Therefore, the optimal doping amount of titanium is determined to be 2 wt%. As shown in
Figure 3b, after the high-temperature hydrothermal treatment of mesoporous silica samples with different titanium contents, the coordination state of the titanium species in the samples changed significantly, and part of the framework titanium was transformed into non-framework titanium species. With the increase in titanium content, this phenomenon is more obvious. The titanium species in the TiSi(1) sample mainly exist in a four-coordinate state, and only a small part is converted into extra-framework titanium. The TiSi(2) samples have more six coordination and anatase phases, and the TiSi(3) samples have more titanium species outside the framework.
The coordination state of silicon in the titanium-modified mesoporous silica material was analyzed by silicon nuclear magnetic resonance (
29Si NMR), as shown in
Figure 4. There are three signal peaks in the
29Si NMR spectrum, which correspond to the three existing states of silicon, which are Q4[(Si–O–Si)
4], Q3[(Si–O–Si)
3–OH], and Q2[(Si–O–Si)
2–(OH)
2] [
22]. The corresponding
29Si NMR spectra were subjected to peak fitting to determine the proportion of various silicon species in the sample, as listed in
Table 4. The titanium-modified mesoporous silica is compared with TiSi(0), and the content of Q4 increased, indicating that the incorporation of titanium improves the framework connectivity of silicon oxide, and the degree of polymerization of silicon species is higher. The catalysts after high-temperature hydrothermal treatment were analyzed by
29Si NMR. The content of Q4 was increased, and the content of Q3 and Q2 was decreased in all samples, indicating that the improvement of the connectivity of the titanium-modified mesoporous silica framework made it have high hydrothermal stability, which is consistent with the specific surface area data after high-temperature hydrothermal.
To make the catalyst have appropriate shape, size, and mechanical strength, so as to be suitable for catalytic reaction, it is necessary to shape the catalyst to make it have a certain shape and particle size that is conducive to the solid–liquid separation of the catalyst, reduce the operation cost, and promote its industrial application range. At the same time, the shaped catalyst has certain catalytic activity, selectivity, and long service life. Herein, the particle size distribution of the titanium-containing mesoporous silica catalyst after spray molding is shown in
Table 5. The particle size is mainly concentrated in the range of 40–130 μm, and the distribution is relatively uniform. There is no obvious difference in the particle size of samples with different titanium content after molding, and they all have similar fluidization capacity in the process of catalytic reaction evaluation. The SEM image of the titanium-containing mesoporous silica catalyst after spray forming is shown in
Figure 5. The formed catalyst is spherical in shape, with good sphericity, and the particle surface is relatively smooth without dents or cracks. The dispersion is between 40 and 130 μm, which is consistent with the particle size distribution detected by the laser particle size analyzer.
The NH
3-TPD data before and after hydrothermal treatment of the titanium-containing mesoporous silica catalyst after molding are listed in
Table 6. The formed catalyst has an obvious weak acid desorption peak at about 120 °C, but the acid amount decreases significantly after being mixed with kaolin and silica sol. On the one hand, kaolin and silica sol do not have acid centers, on the other hand, the introduction of these two substances will reduce the proportion of silica-based materials. The acid content of the spray-formed catalyst also decreased after hydrothermal treatment, and the weak acid content of the titanium-containing sample decreased less, which indicates that the introduction of titanium enhances the skeleton structure of the silica material, improves its hydrothermal stability, and maintains the acid properties of the catalyst.
The mechanical strength of the catalyst is an important factor to determine its service life, and it is also one of the bases for the overall reliable operation of a catalytic reaction system. Therefore, the wear resistance of the titanium-containing mesoporous silica catalyst was evaluated after spray molding. As listed in
Table 7, the wear index of the spray-formed catalyst samples prepared by the method described in this study is less than 3%, and the particle size distribution, morphology, and strength differences produced by the forming process are small, eliminating the interference of catalyst particle size, morphology and strength characteristics.