On Electrical Discharge Machining of Non-Conductive Ceramics: A Review
Abstract
:1. Introduction
2. Scientific Problem
- -
- The creation of a new class of nanocomposite ceramics with the inclusion of the conductive phase allowing the machining of blanks in order to obtain the finished product with the use of minimal technological effort and the absence of direct contact between the material and tool, i.e., using the electric discharging methods of machining [33,34,35,36,37,38,39];
- -
- The modification of the surface layer of the nonconducting workpiece, the geometric shape of which is already close to the geometry of the final product, by applying a conductive coating (auxiliary electrode) with a thickness of ~20 μm, which could become an intensifier of electrical discharge machining of non-conductive ceramics [40,41,42,43,44].
3. Current State of Research
3.1. The Main Scientific Competitors
3.2. Production of Nanoceramics by Advanced SPS
3.3. Classification of Technical Ceramics and Its Workability by EDM
- factors related to the material of electrodes (e.g., homogeneity, conductivity for a tool and a workpiece, heat resistance of the material components);
- factors related to the environment (e.g., temperature, dielectric composition, a grade of workpiece immersion into the fluid);
- factors related to machining process and controlled by CNC-system (e.g., operation voltage, strength of the operational current, auxiliary voltage, strength of the auxiliary current, operational and auxiliary impulses rate, electrode feed, the dielectric pressure in nozzles);
- factors related to technological features of processing (e.g., scheme and system of workpiece fastening, configuration of the workpiece, complexity of surface to be processed).
- 1)
- Doping ceramics with an additional electrically conductive phase;
- 2)
- Deposition of an electrically conductive coating on the surface of the non-conductive ceramics, initiating the start of interaction and initiation of the first sparks. The authors propose to use the second approach in the research and development of a method for processing non-conductive ceramics and composites as it can help to introduce available up-to-date solutions for the machining of ceramics without the additional costs of a second conductive phase of ceramics, which can reduce the exploitation properties of ceramics (Figure 5).
4. Discussion
5. Conclusions
5.1. Research Work
5.2. Future Work
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Volosova, M.; Okunkova, A.; Peretyagin, P.; Melnik, Y.A.; Kapustina, N. On Electrical Discharge Machining of Non-Conductive Ceramics: A Review. Technologies 2019, 7, 55. https://doi.org/10.3390/technologies7030055
Volosova M, Okunkova A, Peretyagin P, Melnik YA, Kapustina N. On Electrical Discharge Machining of Non-Conductive Ceramics: A Review. Technologies. 2019; 7(3):55. https://doi.org/10.3390/technologies7030055
Chicago/Turabian StyleVolosova, Marina, Anna Okunkova, Pavel Peretyagin, Yury A. Melnik, and Natalya Kapustina. 2019. "On Electrical Discharge Machining of Non-Conductive Ceramics: A Review" Technologies 7, no. 3: 55. https://doi.org/10.3390/technologies7030055