Thermal Simulations of Drilling of Cryogenic Lunar Soils Containing Water Ice
Abstract
:1. Introduction
2. Model
3. Experiment
- Weigh all kinds of particle sizes of anorthosite and basalt and place them in the oven for drying (more than 8 h);
- According to the different materials’ different particle size ratio configurations, put them into the blender for uniform mixing;
- After the mixing of dry soil, the mixing of water into the samples should be allocated according to dry soil and different water content;
- After the completion of mixed water configuration, leave the homogenized seal to stand for 6 to 8 h;
- Use a press to compact the sample five times to the required compactness;
- Sample the samples after compaction to verify the actual moisture content of the samples after preparation;
- Transfer the samples to the secondary refrigeration freezer (−80 °C) for storage after 6–8 h of primary refrigeration (−30 °C). The samples need to undergo secondary refrigeration for 6–8 h before use.
4. DEM Thermal Simulations Based on Experimental Conditions
4.1. DEM Model
4.2. Simulation Parameters
- ETCs of the simulated lunar soil were measured. The measured values were the calibration targets.
- The levels of the three factors (i.e., the three parameters that required calibration, specifically particle thermal conductivity, shear modulus, and diameter) were determined, and the CCD matrix was obtained.
- DEM simulations were conducted to measure the ETC of the granular assembly according to the parameters in the CCD matrix.
- The function describing the relationship between these factors and ETC was fitted using variance analysis based on the results of step 3.
- The parameters that provided the fitting results closest to the calibration targets were determined via optimization. These parameters were used as the simulation parameters.
4.3. Results and Analysis
5. DEM Thermal Simulation in a Vacuum
5.1. Drilling Model and Parameter Modification in a Vacuum
5.2. Results and Analysis
6. Conclusions
- Using parameter calibration, a DEM heat transfer model for drilling cryogenic simulated lunar soil with water ice was established.
- Cryogenic drilling experiments were carried out, and the drilling temperatures of dry soil and lunar soil with the water ice content in the 3–5% range in reasonable procedures assisted by vibration excitation were obtained.
- The thermal simulation of drilling in cryogenic lunar soils with water ice was carried out, and the maximal error was approximately 10 °C, compared with the corresponding experimental results, validating the feasibility and accuracy of the DEM model. The results showed that lunar soil has an obvious cooling effect on the drilling tool, and the temperature of the drilling tool tended to stabilize with drilling. The temperature of lunar soil mainly increased near the drilling tool and during chip removal, which has a small influence range and was within an acceptable range.
- By modifying the model, the drilling simulations of cryogenic lunar soils with water ice in a vacuum were carried out. The results indicated that for reasonable drilling procedures assumed in this paper, compared with the experimental results obtained at atmospheric pressure, the temperature of the drilling tool increased by approximately 10–20 °C, and the maximal temperature in the sampled area increased by approximately 6–8 °C. Furthermore, the contribution of the water ice sublimation-based escape could be safely neglected.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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Mineral Class (Proportion) | Particle Size Range | Proportion |
---|---|---|
Anorthosite (70%) | 0.025–0.05 mm | 31.568% |
0.05–0.075 mm | 6.797% | |
0.075–0.1 mm | 10.545% | |
0.25–0.5 mm | 10.545% | |
0.5–1 mm | 10.545% | |
Basalt (30%) | 0.025–0.05 mm | 13.502% |
0.05–0.075 mm | 2.920% | |
0.075–0.1 mm | 4.526% | |
0.25–0.5 mm | 4.526% | |
0.5–1 mm | 4.526% |
No. | Water Ice Content | Rotational Speed (rpm) | Feed Rate (mm/min) | WOB (N) | Impact Frequency (Hz) | Impact Energy (J) | Drilling Depth (mm) | Time (s) |
---|---|---|---|---|---|---|---|---|
1 | 0 wt% | 120 | 50 | -- | 0 | 0 | 100 | 120 |
2 | 3 wt% | 120 | 98.4 | 190 | 5 | 2 | 100 | 61 |
3 | 4 wt% | 120 | 58.3 | 190 | 5 | 2 | 100 | 103 |
4 | 5 wt% | 120 | 25.0 | 190 | 5 | 2 | 100 | 240 |
Parameters | Values |
---|---|
Particle thermal conductivity (W/m·K) | 2.1/6.2/8.1/10.0 [27,28] |
Particle specific heat (J/kg·°C) | 200.0/257.5/277.7/297.9 |
Particle diameter (mm) | 1.0/3.6 |
Number of particles | 56,102 |
Particle density (kg/m3) | 3 × 103 |
Particle shear modulus (Pa) | 4 × 107 |
Particle Poisson’s ratio | 0.25 |
Geometry thermal conductivity (W/m·K) | 12.7 (−100 °C) [29] |
Geometry specific heat (J/kg·°C) | 376 (−100 °C) [29] |
Geometry density (kg/m3) | 7.85 × 103 |
Geometry shear modulus (Pa) | 8 × 1010 |
Geometry Poisson’s ratio | 0.25 |
Friction coefficient between particles | 0.48 |
Friction coefficient between particle and geometry | 0.5 |
Drilling depth (mm) | 100 |
Rotational speed (rpm) | 120 |
Feed rate (mm/min) | 50/98.4/58.3/25.0 |
Initial temperature (°C) | −196 |
Air convection coefficient (W/m2·K) | 25 |
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Cui, J.; Chen, B.; Liu, S.; Zhao, D.; Zhang, W. Thermal Simulations of Drilling of Cryogenic Lunar Soils Containing Water Ice. Aerospace 2023, 10, 510. https://doi.org/10.3390/aerospace10060510
Cui J, Chen B, Liu S, Zhao D, Zhang W. Thermal Simulations of Drilling of Cryogenic Lunar Soils Containing Water Ice. Aerospace. 2023; 10(6):510. https://doi.org/10.3390/aerospace10060510
Chicago/Turabian StyleCui, Jinsheng, Baoxian Chen, Sibo Liu, Deming Zhao, and Weiwei Zhang. 2023. "Thermal Simulations of Drilling of Cryogenic Lunar Soils Containing Water Ice" Aerospace 10, no. 6: 510. https://doi.org/10.3390/aerospace10060510
APA StyleCui, J., Chen, B., Liu, S., Zhao, D., & Zhang, W. (2023). Thermal Simulations of Drilling of Cryogenic Lunar Soils Containing Water Ice. Aerospace, 10(6), 510. https://doi.org/10.3390/aerospace10060510