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Article

A Quasi-Uniform Magnetic Coupling Array for a Multiload Wireless Power Transfer System with Flexible Configuration Strategies

1
School of Intelligence Science and Technology, Beijing University of Civil Engineering and Architecture, Beijing 102616, China
2
School of Electrical Engineering, Beijing Jiaotong University, Beijing 100044, China
*
Author to whom correspondence should be addressed.
Electronics 2025, 14(3), 463; https://doi.org/10.3390/electronics14030463
Submission received: 11 December 2024 / Revised: 16 January 2025 / Accepted: 21 January 2025 / Published: 23 January 2025

Abstract

:
The coupling problem between the transmitter coils (Tx) and receiving coils (Rx) is influenced by the transmission power and efficiency for a multiload wireless power transfer (WPT) system. In order to solve this problem, a novel array WPT system with quasi-uniform coupling (QC) is proposed in this paper. Owing to the comprehensive design of the Tx and its mutual positional relationship, the proposed system supports simultaneous activation of multiple and even adjacent Tx while maintaining QC. In addition, the structure of Tx is simple and can be obtained with a low-cost optimization procedure, and the compact Rx coil provides sufficient misalignment transmission tolerance for one or two Rx within the Tx and overlapping areas. Furthermore, a parity-time (PT) symmetry-based Rx position detection method is adopted to support flexible unit operation strategies without additional communication procedures. Each Tx unit is equipped with an ingenious dynamic compensation circuit to solve the frequency detuning problem caused by adjacent Tx cross-coupling. Finally, the effectiveness of the design is proved by the prototype; the Tx can provide a QC area that is 1.44 times or 4.44 times the Rx coil area for each receiver in independent and composite modes, and it can match the operation strategy to achieve optimal configuration of the charging area.

1. Introduction

Wireless power transfer (WPT) eliminates the need for physical wiring [1] in electrical equipment, offering significant advantages in terms of flexibility and practicality. WPT technology has been used in industrial production, medical treatment, consumer electronics [2,3,4,5], and other fields, and it is a research hotspot.
To enhance the robustness of transmission efficiency in WPT systems across varying coil coupling distances, Reference [6] introduced a WPT system in 2017 based on parity-time symmetry (PT) theory. A negative resistor circuit was designed using an operational amplifier to replace the traditional excitation source, ensuring stable transmission efficiency regardless of the coupling coefficient between coils in the PT strong coupling region. While the system’s power output was limited to the milliwatt range, its simplicity—requiring no complex control loops—sparked significant interest in PT symmetry-based WPT systems (PT-WPT) [7]. Building on this, Reference [8] incorporated a self-oscillating inverter to create negative resistance, increasing the output power to levels suitable for electronic devices. Reference [9] applied PT symmetry theory to multiple decoupled receiver unit coils (Rx), enabling high-power transmission with a reduced current across each Rx. In Reference [10], further steady-state analysis of PT systems used a mutual inductance model to inform primary-side power control schemes, revealing a clearer relationship between transmission performance and circuit parameters than previous coupled-mode theory models. Although the transmission efficiency of a PT system is robust with respect to transmission distance, it is only valid in the strong coupling region [11]. When the system’s coupling coefficient falls below a critical value, the system loses its robustness to coupling distance, as it operates in the weak coupling region [12]. Reference [13] proposed a frequency-locked system that satisfies higher-order PT symmetry, achieving nearly constant transmission power and efficiency. References [14,15] proposed a higher-order PT system, realizing efficient transmission in a three-coil WPT system. The results indicated that the third-order system exhibits lower sensitivity to the coupling coefficient compared to the second-order system.
A great deal of innovative work has been conducted on coil structures and operation modes to increase the flexibility of the coupler application. Some research is omnidirectional charging with a 3D structure, such as splicing multiple irregular windings into a bowl shape [16,17] so that an omnidirectional uniform magnetic field is formed in the hemisphere. Meanwhile, some studies [18,19] configured circular coils to form spherical transmitters through orthogonalization and matched them with inverters that could independently control the phase, thus realizing WPT in any direction in space. Similarly, there are various structures and transmission methods such as mechanical rotary, cube [20,21], cross [22], three-sector coil coupling [23], etc. These omnidirectional systems greatly improve the flexibility and operability of charging. However, the 3D structure typically requires the receiving coil to be continuously positioned around or inside the transmitter. While this design enhances the receiver’s posture degrees of freedom, it also somewhat increases the constraints on the misalignment transmission range of the WPT system. Meanwhile, Rx has a high degree of flexibility, and the coupler cannot be guaranteed to be in a good alignment state all the time. In this case, misalignment tolerance is an important indicator to ensure system performance.
Coil magnetic field synthesis [24], multi-coil combination [25,26], high-order resonant topology [27], etc. have been investigated in misaligned transmission research. It has been shown that previous ordinary circular and D-type structures have weak misalignment transmission capabilities and cannot guarantee the uniformity of internal mutual inductance. Once the misalignment exceeds a certain range, the system transmission performance will decline sharply [28]. A dual-frequency operation-based WPT system was proposed to simultaneously detect the presence of metal objects and coil misalignment [29]. By analyzing output voltage variations, the proposed approach effectively differentiates efficiency losses caused by metallic objects from those resulting from coil misalignment. However, the experimental validation was primarily conducted under static conditions, leaving dynamic and complex scenarios unexplored.
The combined design of coils is considered an effective method to improve the misalignment performance of the WPT system [30], and multiple transmitter coils (Tx) can be formed into a large-sized array to provide a sufficient charging area. Similar studies included this [31,32]. However, these studies lacked an in-depth discussion of the array’s synthetic magnetic field and its coupling characteristics, and the mutual inductance at each position has a negative impact on the system’s efficiency and stability. Especially for moving receivers, the discontinuous mutual inductance can reduce the transient performance of the system control block [31]. Reference [33] discussed the mutual inductance characteristics of rectangular coils under positional misalignment conditions in a double-sided electromagnetically shielded environment, and although the error is reduced, the accuracy is not sufficient. Few studies have investigated the comprehensive design of element winding and array configuration to achieve near-constant coupling performance at any position, which helps to reduce the influence caused by Rx movement. The quasi-uniform coupling (QC) of the array by adding auxiliary windings in the winding is improved by Reference [32], but the prototype only supports a fixed number of Tx activations, making it so the QC area cannot be configured diversely according to the number and position of Rx.
Furthermore, the system’s stability is also impacted by the introduction of the novel capacitor. The compensation capacitor was optimized by Reference [34], which solved the dynamic load and mutual inductance changes that occurred during the use of the three-coil WPT system. A multi-coil secondary-side inductive linked with an independent DD structure and orthogonal coils was proposed to reduce the influence of coupling fluctuations on the power imbalance during reception [35]. Other studies [36,37,38,39] applied high-order resonance compensation networks, such as LCC/S, LCC/LCC, and LCCC/S. They are matched with ingenious parameter setting methods for energy storage components so that the system has constant voltage and constant current output, thus reducing the influence of mutual inductance fluctuations caused by misalignment. Although the above-mentioned studies have brought great improvements, the problem of misaligned transmission has not been completely solved, and high-order networks suffer from high design and fabrication complexity.
In summary, there is no research on achieving constant transmission characteristics and excellent anti-offset effects for dual-load systems. To this end, this paper proposes a WPT system with QC. One notable feature of the proposed WPT system is that a large-scale array composed of several Tx units can be flexibly configured and expanded based on Rx, which helps to realize a flexible power supply to 1 or 2 Rx. The main contributions of this work are as follows:
  • WPT system modeling with dual-load coils is conducted, and the one to two transmission characteristics of the PT system are explored. The results are exploited to support the subsequent Rx position detection method and the flexible configuration scheme of the effective coupling area.
  • A Tx coil with extended capability and an Rx coil with a multilayer compact structure are proposed. Meanwhile, an efficient and low-cost coil design algorithm is established by acquiring prior knowledge of the coupling performance of the coupler. Based on this, Tx maintains QC in both independent activation and composited activation of adjacent coils, which enables the transmitter array (TA) to dynamically configure the charging area and misalignment tolerance.
  • Based on the Rx position detection method, the system performs an operation strategy for TA, which ensures the balance of the stray magnetic field and charging area. Meanwhile, a modular resonant compensation topology is proposed to solve the cross-coupling problem within the array and achieve independent control of each Tx coil.
The rest of the paper is organized as follows: Section 2 presents the principle and characteristics of the dual-load PT system. Section 3 outlines the overall structure and configuration method of the prototype. Section 4 introduces the structure of Tx and Rx coils and the design method of their parameters. Section 5 explains the effective configuration strategy of the array and proposes a modular resonant compensation circuit. Section 6 presents the verification and comparison of the results. Finally, the conclusions are given in Section 7.

2. Principle Analysis of the PT-WPT System

2.1. Modeling of the PT-WPT System

Unlike the adjustable phase of the output voltage and current in magnetic coupling resonance (MCR) technology, the controller in a PT-WPT system automatically switches the conduction direction of the inverter’s MOSFET when the resonant cavity current crosses zero [4,40]. Consequently, the output of the inverter can be effectively modeled as a nonlinear resistive element with a negative value [7], denoted as −Rn, which supplies energy to the subsequent circuitry. The equivalent circuit of a dual-load PT-WPT system is shown in Figure 1.
The two Rx structures are the same, so the equivalent resistance is r2. Since the two Rx are small in size and far away from each other, the coupling between Rx can be ignored, i.e., MS1S2 = 0. Under this condition, the equivalent circuit can be simplified as
ω 1 ω ω ω 1 j Q 1 1 ω ω 1 k PS 1 L S 1 L P ω ω 1 k PS 2 L S 2 L P ω ω 2 k PS 1 L P L S 1 ω 2 ω ω ω 2 + j Q 2 1 0 ω ω 3 k PS 2 L P L S 2 0 ω 3 ω ω ω 3 + j Q 3 1 I P ˙ I S 1 ˙ I S 2 ˙ = 0 0 0 ,
where kPS1 and kPS2 are the coupling coefficients between the two Rx coils and TA; ω1, ω2, ω3, Q1, Q2, and Q3 are the natural resonant angular velocity and the quality factor of the coils, with ω 1 = 1 L P C P , ω 2 = 1 L S 1 C S 1 , ω 3 = 1 L S 2 C S 2 , Q 1 = ω 1 L P R n +   r 1 , Q 2 = ω 2 L S 1 R L 1 + r 2 , and Q 3 = ω 3 L S 2 R L 2   + r 2 . The PT system [41] satisfies ω1 = ω2 = ω3 = ω0 and Q1 = Q2 = Q3 = Q0. If there is a non-zero solution to the bivariate homogeneous linear equations in (1), the value of its coefficient determinant must be zero. Therefore, the imaginary and real parts of the determinant can be expressed as
R e : ( k PS 1 2 + k PS 2 2 ) ω 4 ( ω 2 ω 0 2 ) 2 ω 2 ω 0 2 Q 0 2 = 0 I m : ( ω 2 ω 0 2 ) [ ( k PS 1 2 + k PS 2 2 ) ω 4 ( ω 2 ω 0 2 ) 2 ω 2 ω 0 2 Q 0 2 ] = 0   ,
The system operates at an angular frequency of ω ω 0 , and ( ω 2 ω 0 2 ) of the imaginary part of the equation is not equal to zero, so the second factor of the imaginary part of the equation must be zero for the equation to hold. Therefore, according to (2), the calculation yields the solution for ω under condition ω ω 0 :
ω + = ω 0 2 1 k PS 1 2 + k PS 2 2 2 - Q 0 2 + 4 ( k PS 1 2 + k PS 2 2 1 ) + ( 2 Q 0 2 ) 2 ω = ω 0 2 1 k PS 1 2 + k PS 2 2 2 Q 0 2 4 ( k PS 1 2 + k PS 2 2 1 ) + ( 2 Q 0 2 ) 2 ,
To ensure that the operating angular frequency of the system has real physical significance, ω should be a positive real solution of the equation, and thus, the system satisfies the following constraints:
k C = 1 1 4 ( 2 Q 0 2 ) 2 k PS 1 2 + k PS 2 2 < 1 Q 0 > 2 2 ,
where kC is referred to as the critical coupling coefficient of the system, and the region of k C k PS 1 2 +   k PS 2 2   <   1 corresponding to the coupling coefficient is referred to as the strong coupling region, which is consistent with the previous coupled mode analysis method. From Equation (3), it is easy to find that, when the coil quality factor and the transceiver coupling coefficient satisfy the critical coupling condition, the PT system operating frequency will appear as a bifurcation phenomenon, with two branches of high-frequency angular frequency ω+ and low-frequency angular frequency ω. This also indicates that the PT system is significantly different from the traditional MCR-WPT technology that operates at the intrinsic resonance frequency, and its operating frequency f ( f = ω 2 π   ) is not fixed but depends on the dual-load coil coupling coefficients kPS1 and kPS2 and the Q0, and the system automatically adjusts the operating frequency f according to the different parameters to the frequency trajectories during the operation.
The system operates at an angular frequency of ω = ω 0 , and the coupling coefficients do not satisfy the constraint equations. The 0   < k PS 1 2 + k PS 2 2   <   k C is called the weak coupling region, in which the actual oscillation speed of the system will always be equal to the intrinsic resonant frequency of the resonant cavity f0.
Based on the above analysis, the operating angular velocity of the system under different constraints can be calculated as
ω ± = ω 0 2 1 k PS 1 2 + k PS 2 2 2 Q 0 2 ± 4 ( k PS 1 2 + k PS 2 2 1 ) + ( 2 Q 0 2 ) 2 , k C k PS 1 2 + k PS 2 2 < 1 ω 0 , 0 < k PS 1 2 + k PS 2 2 < k C ,

2.2. Frequency Characteristics of a Dual-Rx PT System

Based on Equation (5), the operating frequency characteristics of the dual-load WPT system are calculated and illustrated in Figure 2. Specifically, Figure 2a depicts the operating frequency characteristics of the system with the dual-load kPS1 and kPS2 treated as independent variables. In contrast, Figure 2b combines kPS1 and kPS2 into a single variable, k PS 1 2 + k PS 2 2 , and examines the effects of increasing Q0, presenting the resulting variation curve.
The system parameters set in the calculations are resonant cavity intrinsic resonant frequency   f 0 = 400   kHz , receiving coil self-inductance L S 1 =   L S 2 = 72.26   u H , load resistance R L 1 = R L 2 = 10   , and coil internal resistance R 2 = 0.25   . Observing Figure 2a, it is easy to find that the dual-load PT-WPT system has a high-frequency branching surface f + and a low-frequency branching surface f in the strong coupling region of the operating frequency, and as the coupling coefficients of the two loaded coils move closer to the weak coupling region, the two branching surfaces are merged together at the trajectory of the kC. In the weak coupling region, the system f will always be equal to the f0. In addition, the offsets of the high- and low-frequency branches from the f0 are asymmetric, and the frequency offset of the f is smaller than that of f+. Figure 2b shows that the kC of the system increases as the Q0 decreases, and the load resistance is negatively correlated with the width of the strongly coupled region. Under the condition that Equation (4) is satisfied, this characteristic requires that the Q0 of the dual-load PT-WPT system should not be too low; otherwise, it will reduce the size of the load resistance RL that can be driven by the system or affect the width of the strong coupling region and thus reduce the transmittable distance of the system. Therefore, this also places requirements on the coupler design.

2.3. Transfer Characteristics of the System

Since Rx and TA placed horizontally on the same plane naturally have an equal transmission distance, Rx can be considered to satisfy k PS 1 = k PS 2 = k PS . When the two Rx have the same design, condition L S 1 = L S 2 = L S is satisfied. According to Equation (1), by analyzing the current and voltage, combining the characteristics of the strong coupling regions and weak coupling regions, it can be concluded that the current gains GI and voltage gains GV expressions for driving a PT-WPT system with a quasi-uniformly coupled TA are obtained as
G I = I S I P = 2 2 L P L S , k C     2 k PS   <   1 k Q 0 L P L S , 2 k PS   <   k C ,
G V = V S V P = 2 2 L S L P , k C     2 k PS   <   1 k Q 0 L S L P , 2 k PS   <   k C ,
According to Equations (6) and (7), when the system operates in the strong coupling regions, both the GI and GV are solely dependent on the system’s intrinsic parameters and are independent of the coupling coefficient and the quality factor. This demonstrates that the application of PT symmetry theory to the system results in constant transmission characteristics.
Ignoring that the internal resistances r1 and r2 are much smaller than the load, and combined with the formula for calculating the voltage U P = I P R n , across the negative resistor, the output power of two Rx can be obtained:
P L 1 = U P 2 k PS 1 2 k PS 1 2 + k PS 2 2 R L 1 L P L S 1 P L 2 = U P 2 k PS 2 2 k PS 1 2 + k PS 2 2 R L 2 L P L S 2 ,
According to Equation (8), it is observed that, when operating in the strong coupling region, the output power of the two Rx coils depends only on the load resistances RL1 and RL2, the coupling coefficients kPS1 and kPS2, and the inductance ratio between the transmitting and receiving coils but is independent of the system’s operating frequency f. Moreover, for the QC transmitting array proposed in this study, it ensures that the two Rx coils have approximately identical coupling coefficients, denoted as k P S 1 = k P S 2 , at the same transmission distance. Under these conditions, the output of the PT-WPT system becomes independent of kPS1 and kPS2, resulting in a constant power output characteristic, as long as the load remains unchanged.
If the loads of the two Rx are the same, i.e., R L 1 = R L 2 = R L , the total output power Ptotal and efficiency ηtotal can be simplified into Equation (9). The PT system maintains a constant total power output.
P total = I S 1 2 R L 1 + I S 2 2 R L 2 = U P 2 R L ( R 2 + R L ) 2 L P L S + 2 ( R 2 + R L ) R 1 + L S L P R 1 2 η total = P total P in = R L L P R 1 L S + L P ( R L + R 2 ) ,

3. Overview of the Proposed Array Prototype

Previous studies on anti-offset WPT systems have extensively utilized MCR technology. However, its output characteristics exhibit high sensitivity to variations in the coupling state, posing challenges in fully meeting the transmission requirements of anti-offset systems. For this reason, this paper actively explores new wireless energy transmission technology and carries out a study on the working mechanism based on PT-WPT. From the current state of research on couplers for WPT systems, it is not difficult to find that distributed coil designs generally have better offset transmission performance due to their larger transmitter sizes compared to monolithic coils [30].
Therefore, in this paper, the basic configuration of the coupler is firstly identified as a distributed coil, and an attempt is made to improve the system’s offset resistance by configuring multiple Tx into an array. However, most of the existing distributed coil systems are activated by a fixed number of units and suffer from the problems of complex unit structure and unit placement topology. This not only results in the system not being able to flexibly adjust the charging area according to the position of the Rx efficiently, but also, the distributed system is not easy to expand the configuration, which limits the flexibility of the application. For this reason, a TA structure consisting of planar coils is proposed in this paper, as shown in Figure 3. Several identical Tx units are arranged to form a neatly shaped TA, and each neighboring Tx unit is placed parallel to each other with an equal overlap width of the units lo. Moreover, the Tx is a square spiral winding, which has the advantages of simple structure and easy fabrication. In addition, the square shape has symmetry in the X and Y directions, which simplifies the difficulty of analyzing the offset transmission performance of the coupler under different misalignment conditions.
Secondly, in this paper, a coil structure parameter optimization algorithm is proposed to design Tx units with QC characteristics. This approach enables the generation of an approximately uniform magnetic field along the Z-axis within the Rx coil’s motion plane, ensuring nearly constant coupling coefficients during the Rx’s horizontal movement. In addition, when multiple Tx units in the array operate simultaneously, adjusting the overlap width of the units lo achieves the adjustment of the total magnetic field distribution of the array. Based on this, in this paper, the structural parameters of Tx itself and lo will be comprehensively optimized in the coupler design part, so that not only the expansion of charging area is achieved when adjacent Tx units work together but also the approximate stable magnetic field uniformity can still be maintained in the area. This feature can effectively increase the offset transmission range and offset resistance of the array WPT system.
Finally, in terms of the flexible configuration of the array configuration, the distributed coil structure in previous studies enhanced the charging area and enhanced the flexibility of use, but the fixed number of units operated in such a way that many non-essential Tx units were activated. This not only increases the magnetic leakage of the system and reduces the efficiency but also poses a safety hazard of electrically heating the metal objects in the array. For this reason, the proposed TA will follow the principle of minimizing electromagnetic radiation, i.e., the Tx units operating at the same time will be controlled independently of each other depending on the Rx conditions. This feature not only allows the proposed coupler to independently configure the position and size of the charging area for one or two Rx coils but also balances the offset transmission range and coupler leakage, improving the practicality and safety of the system.
The circuit structure of a WPT system with four Tx coils and two Rx coils is shown in Figure 4. The meanings of the symbols in the figure are listed in Table 1. Due to space constraints, the mutual inductance of Rx2 and the array is not represented separately. The TA consists of a number of Tx units connected in a series, with the homonymous ends of each unit connected sequentially to avoid magnetic field cancellation due to reverse coil operation. A switch SN is connected in parallel with each Tx coil, and the Tx units are controlled by changing the open or closed state of each SN. This design provides the system with the ability to switch each Tx unit independently. In this paper, SN can be constructed by relay contacts, which provides high expansion convenience and reliability of coil control. In addition, as shown on the left side of Figure 4, the proposed TA can be driven by only one AC power supply, which greatly reduces the manufacturing cost.
For 1 or 2 Rx, several possible operation strategies of the TA are listed in Table 2. In this table, the gray area indicates the TA area provided by a single Tx or 2 × 1 composite coils, and the red circle indicates the position and quantity of Rx, and Rx can move freely within the corresponding gray range. For one Rx, the system has the option to activate one Tx or one composite coil. For two Rx, the operation strategies of the TA include #2 × 2 × 1, #1 + 1, and #1 + 2 × 1. To accommodate changes in the Rx position, the controller adjusts the strategy by configuring the switch settings based on Table 2. Additionally, different from the previous MCR-WPT system, the TA is driven by an inverter designed based on the PT theory, so it has a wide high-efficiency region and mutual inductance tolerance, which ensures the effectiveness of the TA’s operation strategy when dealing with two Rx. Moreover, the detuning problem caused by the cross-coupling of adjacent Tx coils will be solved by a modular compensation circuit.
The PT-WPT system not only has a wider high-efficiency region and stronger tolerance to mutual inductance fluctuations but also avoids the more complicated frequency control, phase detection, and resonance compensation topology with multiple energy storage elements in the MCR-WPT system. Therefore, it is more suitable for the anti-offset WPT system with complex coupler structure proposed in this paper. In the following, the modeling and theoretical analysis of the dual-load PT-WPT system will be carried out to ensure the effectiveness of the proposed anti-offset system from the perspective of the transmission principle.

4. Parameter Design of TX and RX

4.1. Structure of the Coils in the Array

The near-field WPT essentially utilizes a Tx to direct the flow of the current through the wire structure to achieve the excitation of the electromagnetic field. Afterwards, the receiving device with closed windings interlinks with the magnetic inductance and inducts to obtain the current, thus realizing the conversion of electrical energy–magnetic energy–electrical in the WPT system. Therefore, the design of the coupler used for the conversion of electrical and magnetic energy directly determines the system’s offset resistance.
To ensure that Rx can receive sufficient power at any position, it is necessary for TA to have QC. The mutual inductance and coupling coefficient in this region are approximately constant, which can significantly reduce the interference caused by coil movement to the system. A few studies have investigated QC to improve the misalignment tolerance of the array, but the additional winding brings a complex structure, and it only supports independent Tx activation, which indicates that the size of the charging area cannot be flexibly configured. To this end, this study designs the Tx and Rx coils based on the PT system and follows some necessary design principles to ensure effectiveness and operability:
  • The coils should balance performance and cost. Excessive material consumption and design complexity are not conducive to the expansion of the array and the embedding of application objects.
  • The 2 × 1 composite coils should still maintain QC to ensure stable power transfer for Rx in different configurations.
  • The cross-coupling between Tx should be estimated to achieve precise resonance compensation.
  • There should be a sufficient coupling coefficient between the compact Rx coil and Tx to meet the strong coupling requirements of the PT system.
The previous mechanism study of the dual-load PT system shows that, for the system to work in the strong coupling region to achieve constant characteristic transmission, the coupling coefficients of the two Rx coils cannot be too low and must satisfy k C     k PS 1 2 + k PS 2 2 , which essentially implicitly requires that the homogeneity of the magnetic field in the airgap should be high or else there exists a possibility for the flexibly moving Rx to move into the weak coupling region, which results in the destabilization of the system. For this reason, an array unit Tx with QC characteristics is proposed in this study. Figure 5 illustrates the structure of the Tx and the Rx, whereas the parameters are defined in Table 3.

4.2. Tx Coil Design

The Tx unit is formed by multi-turns of square windings, which is simple and easy to fabricate, and the symmetry of the structure ensures that the Tx has consistent coupling performances in the X and Y directions, while the Rx coils are formed by multilayers of square windings, which are compact and easy to be installed in various electronic products. In this study, the Tx and Rx coils are placed horizontally to simulate the common application scenarios of the WPT system. The transmission distance d of the system is set at 5 cm, which is used to ensure that the device has enough air gap height for mounting the housing, fixing the fixture, and necessary redundancy.
The structural parameters of the Tx coil will directly affect the magnitude and vector direction of the magnetic field in the air gap, and the parameters of the square coil that can have a significant effect on the magnetic field include the coil half-length lP, the winding spacing tw, and the number of turns of the winding NP. Figure 6a demonstrates the mutual inductance distribution curves with different X-axis offsets for fixed L P = 15   cm , n P = 15   cm , and t w = 15   cm when adjusting tw. As the Tx coil exhibits uniform coupling characteristics in both the X and Y directions, scanning along the X-axis alone is adequate when the Rx is concentrically aligned with the Tx along the Y-axis. It can be observed that the mutual inductance distribution curve shrinks from wide to narrow when tw varies from small to large. The width of the QC area at the center of Tx is the maximum when t w = 1   cm . According to the flux calculation formula d Φ   =   BdS cos θ , it can be seen that, for Rx and Tx placed in parallel, the effective flux receivable by Rx is the component perpendicular to the plane around which the coil is placed. Based on this, Figure 6b shows the Z-axis component BZ of the magnetic induction B in the plane where Rx is located obtained using the Ansys analysis platform, and the simulation results are used to verify the uniformity of the magnetic field generated by the Tx unit. In the simulation, the loading current I = 1   A is set, and from the results, it is easy to find that the Tx unit generates a BZ approximate uniform region in the plane of Rx, i.e., the QC area, which is located in the inner part of the Tx winding. The Rx has approximately the same mutual inductance and kPS at any position in this region, and this property effectively ensures that the two Rx coils satisfy the k PS 1 = k PS 2 , which ensures that the dual-loaded coils of the offset-resistant transmission system proposed in this paper have equal output power.

4.3. Array Expansion Method

Two adjacent coils, A and B, in the composite coils are placed with an overlapping width of lo, shown in Figure 7. When two Tx provide magnetic fields at the same time, the total mutual inductance MAB is a function of the horizontal offset of Rx, and MAB can be represented as
M AB   =   M A ( x )   +   M B ( x ) ,
where MA and MB are the mutual inductances generated by coils A and B, respectively. The results when MAB varies with lo are shown in Figure 8. The results indicate that the adjustment of lo has a significant impact on the mutual inductance distribution in the overlapping area because the outer side of the Tx winding will provide a negative mutual inductance area and interact with the adjacent coil. With an appropriately set lo, such as L o = 4   cm , the mutual inductance in the overlapping area remains relatively stable. To ensure optimal performance, an optimization process is implemented to adjust the Tx parameters and placement distances.

4.4. Multi-Objective Optimization of Array Structural Parameters

In order to ensure good QC of the TA for both a single Tx unit and neighboring Tx cooperating to form a 2 × 1 combined coil, multiple independent parameters contained in the coil structure need to be finely captured.
Some studies [42,43] adopted a general multi-objective optimization algorithm for coil design. However, Tx contains many parameters, and taking too many parameters as independent variables will result in a huge calculation cost. To address this problem principle, an analysis of the influence effect of the coil parameters is first conducted to gain prior knowledge. Based on this, the precise parameters of Tx can be determined by a simple and low-cost calculation procedure. The adjustable parameters of Tx include the maximum half-length lpp (the optimized value of lP), winding spacing tw, winding width ratio rd, and Tx overlap width lo; the optimization goals include the QC area width lQ, average mutual inductance in the QC area MQ, coupling coefficient kPS, and coil material consumption D (defined as the total winding length). In addition, the ratio of lQ to Tx width, i.e.,   α Q = L Q / ( 2 × L pp ) , is self-defined as a measure of the size of the QC area provided by Tx. The effect of adjusting tw and rd on α Q , MQ, and kPS is shown in Figure 9. Specifically, Figure 9a shows that there is a significant correlation between rd and α Q , and a too large rd will shrink the QC area; also, changing tw has little effect on α Q . Figure 9b shows that adjusting tw and rd can affect MQ, but the effect on rd is more obvious. The PT system is sensitive to the kC, and the coil needs to meet the condition k C     2 k PS to ensure efficient power output. Figure 9c demonstrates that increasing rd can effectively improve the coupling coefficient kPS, but the effect of tw is not significant. This is because, when rd is fixed, reducing tw will increase the number of winding turns, and the mutual inductance will greatly increase the self-inductance of Tx, resulting in only a slight increase in kPS. For example, at R d = 0.4 , when tw is reduced from 0.5cm to 0.25 cm, kPS only slightly increases by 0.02, but this leads to about a doubling of the material consumption. Table 4 summarizes the correlation between Tx parameters and performance indicators.
Table 4 shows that adjusting rd and tw has unrelated or non-conflicting effects on the coupling performance. However, there are optimization conflicts among multiple evaluation indicators, i.e., the optimization of one indicator will degrade other indicators. For example, increasing rd can improve kPS but reduce αQ. According to this characteristic, this study proposes a segmented optimization method for Tx and placement distance, which reduces the computational complexity by reducing the number of variables for one-time optimization. The first step is to adjust rd to ensure that Tx and composite coils have sufficient QC areas. Then, the second step is to optimize tw to achieve the best correction between D and kPS. The model is specifically described as:
Step 1: lo, rd, and lpp are adjusted to maximize lQ. Figure 10 shows the optimization scheme of Step 1.
Since the influence of tw on αQ is negligible, tw is first initialized to a typical value, i.e., twyp = 5 mm. Step 1 consists of three parts: the first part is to adjust rd to optimize the lQ of Tx.
First, rd is set to the maximum limit value of 0.9, and combined with finite element analysis (FEA), the distribution curve of the Rx offset and mutual inductance is obtained. If the maximum mutual inductance Mmax in the curve satisfies M max   >   M C , then the αQ of Tx is calculated; otherwise, the above procedure is repeated after a small amount of ∆rd is subtracted from rd. Afterward, it is determined whether αQ is greater than the minimum limit α Qset = 0.5 ; if this condition is not satisfied, lpp increases with ∆lpp as the step size, and this part is re-executed; if this condition is satisfied, the second part is executed. The second part optimizes the overlapping width of the 2 × 1 composite coils to ensure stable QC after the adjacent Tx is activated simultaneously. Figure 8 shows that lo has a potential effective optimization range, and setting lo too large or too small will lead to unstable mutual inductance in overlapping areas. According to the mutual inductance characteristic of Tx, the optimal range of lo is limited to half of lpp, i.e., l omin = 0 and l omax = L pp 2 . Then, lo is increased iteratively with a step size of ∆ lo, and the αQ of the composite coils obtained by each calculation is recorded. Upon completion of the program execution, the parameter settings corresponding to the maximum αQ are identified as optimal for the current lpp. Afterward, it is judged whether the program satisfies the exit condition α Qset < α Q , and if so, the program is terminated in advance; otherwise, the third part is executed. After correcting lpp in an increment of ∆lpp, the program goes back to the beginning of the first part and runs again with the new parameter of lpp.
If there is no qualified parameter after the running, the third part will select the result with the largest αQ under different values of lpp as the output of Step 1 according to the records. Considering the practicability and installation limitations of Tx, the maximum lpp of Tx is set in the range of 10 cm to 15 cm, i.e., lppmin = 10 cm and lppmax = 15 cm.
Step 2: The winding spacing tw of Tx will be optimized under the balance of the coupling coefficient kPS and material consumption D to ensure that the coil has a balanced coupling coefficient and an acceptable cost. The optimization scheme of Step 2 is demonstrated in Figure 11.
Step 2 first imports the output parameters of Step 1, including lpp, lo, and rd of Tx. Since the composite coils have a larger self-inductance than the single Tx, its kPS with Rx is lower, which is difficult to meet the strong coupling condition. Therefore, Step 2 will take the composite coils as the calculation object to simulate the limit condition. When the number of windings turns, NP is initialized to 2, the program will calculate kPS and D cyclically when NP changes, and these results and the current coil parameters after each calculation are recorded. This process is continued after adding one turn until the winding cannot ensure that tw satisfies the current and power constraints t wmin > 2.5 mm and the cycle ends. Subsequently, the program will generate a two-dimensional Pareto front [43] according to the records, and based on this, the Pareto optimal solution is selected as the final output.
Based on the proposed optimization method, the final Tx coil parameters are listed in Table 5. Figure 12 shows the magnetic field generated by the Tx and composite coils on the Rx plane obtained by FEA, which is employed to verify the effectiveness of the Tx design. As the effective magnetic flux received by the Rx is a component of the vertical winding, Figure 12 illustrates the Z-axis component of the magnetic field strength. The loading current is set to 1A.
The results indicate that the Tx can provide a square QC area at the center of the winding and the composite coils can expand the QC area width to 41.6 cm, which leads to greater misalignment tolerance and a larger usable area. An Rx placed horizontally within this region has approximately constant magnetic flux reception.
The comparison with the distributed coil design in the previous literature is as follows: (i) The Tx in References [32,44] is internally configured with additional forward or reverse coupling windings, which results in a more complex structure and optimization process. The proposed Tx adopts a simple square structure that can be obtained by a low-cost procedure based on prior knowledge. (ii) Unlike the designs in [26,45] that only support a fixed number of Tx activations, considering the mutual inductance effect, in our design, adjacent Tx are allowed to be activated simultaneously to obtain a more flexible QC configuration, which allows TA to handle two random Rx. (iii) Different from the complex pitch layout adopted by the distributed coils in [25,46], the proposed planar array has concise expansion with bidirectional alignment, which contributes to high cost-effectiveness.

4.5. Rx Coil Design

The principal analysis indicates that the PT system can provide stable power transmission and high efficiency for two Rx coils in the strong coupling region. Therefore, the Rx should be designed to match the Tx to meet the necessary transmission conditions. The Rx should follow two design principles: (1) a high coil quality factor, which ensures a sufficiently low kC and a larger movement tolerance, and (2) a compact size, although the large-sized Rx design has a larger surrounding area to capture more magnetic flux, and the excessive volume will affect its embedding into the application object. As the RL and r2 are fixed, increasing Q0 will make the Rx coil have a greater self-inductance LS, which has a negative effect on k PS = M PS / L P L S . A decrease in kC results in a corresponding decrease in kPS. In an ideal magnetic field with a uniform Z-axis component, each turn placed horizontally coaxially around an N-turn coil with an area of S satisfies
R m = M PS L S C 1 S = C 2 ,
where R m is the ratio of the mutual inductance to the root self-inductance, and   C 1 , C 2 , and R m are constants. Equation (11) can be simplified to k PS = C 2 / L P , and LS is not related to the value of k PS . This indicates that, in the Z-axis quasi-uniform magnetic field provided by TA, the Rx should adopt a design with approximately the same surrounding area of each turn winding to improve k PS redundancy. To this end, an Rx coil with a multilayer winding structure is proposed in this study, as shown in Figure 5. Multilayer windings can arrange more windings in a limited space to increase mutual inductance. Also, this helps to reduce the width of the windings to make the situation close to the ideal one that the diameter of each turn is the same.
The values of rm for different combinations of Rx layers and turns under unit vertical magnetic induction (B = 1 web/m2) are shown in Table 6. Considering the limited installation space of Rx, the number of stacked layers is set to no more than 4, the number of turns of each layer ranges from 5 to 10, and the maximum radius of Rx lS is fixed at 5 cm. Obviously, according to Equation (11) and Table 6, a winding configured with three layers and eight turns per layer has maximized rm, so it is chosen as the parameter setting of Rx. This design ensures that the winding width is less than 2 cm, and the overall height of the coil is less than 0.5 cm. The compact size makes it easy to install the RX coil in various WPT applications.

5. Efficient Configuration of a WPT System with Multiple Tx

Although an appropriate Tx parameter setting ensures that sufficient and stable QC is provided to Rx, realizing automatic configuration of the charging area following the position of Rx is still the key to the efficient operation of the array WPT system. To this end, the following content introduces an Rx position detection method and a flexible operation strategy for TA. In addition, a modular resonant compensation circuit is applied to solve the detuning problem caused by the widely existing cross-inductance in the array.

5.1. Rx’s Position Detection Method and TA’s Operation Strategy

Equation (5) and Figure 2 show that, as the RL is fixed in the PT system, i.e., as the Q0 is constant, the operating frequency f is determined by kPS. The larger the kPS, the larger the offset ω d = | ω - ω 1 | between f and the natural frequency of the system. Therefore, the degree of coupling between TA and Rx can be judged by measuring ωd, which can be used to indicate the positional relationship between Rx and Tx. A larger ωd indicates a smaller distance between the Rx and the activated Tx. This feature reveals the status of the system. An Rx position detection method and a TA operation scheme are shown in Figure 13, and Table 7 is a judgment table in the scheme, where Sn is the number of Rx, Ss is the result of independent scanning, and Sd is the result of combined scanning. This method can locate the position of Rx and activate the correct Tx by making a simple logical judgment on the value of ωd.
In Figure 13, independent scanning indicates that the controller activates each Tx in turn and measures the steady-state frequency to calculate ωd, respectively; composite scanning indicates that the controller activates each composite coil in turn, which is used to estimate the Rx at a particular position. Specifically, for the Rx in the center of the Tx overlapping area, i.e., at the winding edge of two adjacent Tx, there is a lower kPS. In this case, it is easy to obtain wrong detection results by performing an independent scan. Therefore, an additional composite scan is applied in this study, and a larger measurement area ensures that all Rx can be identified. The counts of ω d = 0 in the independent scan and the composite scan are taken as scan results Ss and Sd, respectively. For the Rx inside the Tx, S S = 1 and S d = 1 . For the Rx located in the Tx overlapping area, S S = 0 and S d = 1 .
An independent scanning process is performed first. When S S = S n , Rx is directly determined to be in the QC area provided by a single Tx, the system controls TA to activate the corresponding 1 Tx or 2 Tx, and the Tx can be non-adjacent. When S S = S n , it indicates that there is an Rx in the overlapping area of adjacent Tx, then a composite scan is performed to cooperate with Ss to judge the position of the Rx, and all possible situations are listed in Table 7. Note that the additional parentheses in No. 5 and 6 indicate that the known Rx coils detected by the independent scan are repeated four times in the composite scan. Based on this strategy, TA can provide an effective power supply for at least one unit to an Rx at any position; also, it can selectively activate the composite coils to expand the misalignment tolerance and charging area and deal with the Rx coils located in the overlapping area. For two Rx, the execution of the strategy is based on the relative position of the Rx: one composite coil when closer or two non-adjacent composite coils (#1 + 1 or #1 + 2 × 1) when farther away.

5.2. Modular Compensation Circuit Configuration

The overlapping configuration of Tx results in cross-coupling inside the TA, which causes the self-inductance of the composite coil to be less than twice the Tx self-inductance. Therefore, LP cannot be guaranteed to be an integral multiple of the self-inductance of Tx, which makes the simple compensation method of the series capacitor fail to obtain satisfactory results. To this end, a resonant compensation topology and switching method are proposed in this study, applied to each Tx coil to ensure a stable resonant frequency of the system during flexible unit operations. The equivalent circuits of the discrete compensation method are presented in Figure 14. The natural resonant angular velocity of the WPT system can be represented as
ω 0 = 1 L P C P = 1 nL A 1 n C A ,
where LA and CA denote the self-inductance and compensation capacitance of each Tx, respectively. Equation (12) shows that, when n identical Tx are activated simultaneously, the capacitance of the discrete compensation is n times that of the total compensation, which can improve the margin of component selection for the resonant capacitor with a usually small capacity. Meanwhile, the independently connected capacitors bring the advantage of reduced current stress. When the activated Tx is cut off, the switch will short-circuit the Tx winding, which causes a large current in the loop, but the additional series capacitor will eliminate the potential overcurrent to avoid burning the winding.
Considering the cross-coupling between Tx, the equivalent self-inductance L2×1 of the composite coil can be expressed as
L 2 × 1 = L A + L B + 2 M AB ,
where M AB is the cross-mutual inductance between Tx A and Tx B, and the value of M AB depends on lo, according to Equation (10); LA and LB are the self-inductance of the two Tx windings, respectively. Self-define L2×1 = aLA, and since each Tx winding maintains the same direction in a series relationship, the cross-coefficient 1   <   a   <   2 . Based on this, a modular discrete compensation topology is proposed in this study, as shown in Figure 15. Here, Tx is connected in parallel with normally open contacts Sa and Sb, which have the capability of capacitive switching and coil activation. When the relay is powered off, the normally closed Sb ensures that Tx is always in a short-circuit state. Only when Sb is disconnected by the controller can Tx be activated normally, which helps to avoid safety hazards caused by accidents. When Sa is powered off, ( 2 a 1 ) C A and CA are connected in parallel to form 2 a C A . As the Sa is disconnected, the Tx winding connects CA in a series. It is worth mentioning that, in the proposed topology, only two switches are connected to each Tx, which significantly increases the manufacturing cost and control difficulty.
As more Tx are expanded and configured into a large array, the controller can still perform Rx position judgment and capacitor configuration. Its contribution is that the modular topology allows the expansion process to solve the frequency mismatch problem caused by cross-coupling without involving any complicated system changes, thus realizing flexible independent control of Tx.

6. Experiment

6.1. Experiment Setup

To verify the effectiveness of the design, an array WPT prototype with two Rx coils is built, as shown in Figure 16. The TA consists of four Tx experimental coils (#A, #B, #C, and #D). A full-bridge inverter is connected to TA for the power supply, and a current transformer-based detection circuit is configured to measure the input current and system operating frequency. Meanwhile, relays with normally open and normally closed contacts are used to make the module circuits for each Tx winding. Additionally, the logical judgment process of Rx position detection and the configuration strategy of Tx introduced in Section 5 are programmed in the STM32 controller. The prototype is powered by a 48 V DC power supply, which is compatible with batteries, wind energy, solar energy, and other clean energy sources, as well as DC microgrids in buildings.

6.2. Experiment Result

The lo directly affects the cross-coupling of Tx, which is related to the parameters of the experimental coils and the accurate correction of capacitance. Considering this, verification of the composite coils is first conducted. The obtained results of the self-inductance ratio L 2 × 1 / L A and the cross-inductance ratio M AB / L A of the two overlapping Tx are shown in Figure 17. The derivation of the equivalent self-inductance L 2 × 1 of the composite coil, as given in Equation (13), is presented. The results indicate that, as lo decreases, there is a reverse coupling M AB < 0 between the windings, which leads to L 2 × 1 / 2 L A . An excessively large lo will produce forward coupling so that the equivalent self-inductance of the composite coil is greater than the sum of the self-inductances of the two Tx, i.e., L 2 × 1 / 2 L A . In this figure, the green symbol marks the position of the proposed Rx coil and L 2 × 1 / 1.77 L A , so the crossover coefficient is a = 1.77 . Note that, when a   <   2 of the prototypes, compared to #1 + 1 of the non-adjacent activated Tx, the activation of the adjacent Tx has a larger kPS. This result indicates that the proposed nonfixed number Tx configuration is successful, which not only enlarges the effective charging area and QC size but also has a positive cross-coupling effect. Based on this, the Rx and Tx experimental coils are fabricated using the above-mentioned parameters, and the parameters of the coils, resonant compensation capacitors, and prototype are determined, as shown in Table 8.
The X-axis offset results of the mutual inductance between each Tx, compound coil, and Rx are obtained by using the LCR instrument, as shown in Figure 18. It can be seen that the mutual inductance characteristics of the four experimental Tx coils are consistent with the simulation results. For an Rx with a diameter of 10 cm, the Tx and composite coils can provide 12 cm and 37 cm of misalignment tolerance with QC, respectively, and the misalignment tolerance ratio reaches 1.2 and 3.7, which is higher than that in the literature [32]. In addition, the system has a generalized power transfer region, which indicates that kPS still satisfies strong coupling, and stable power transfer is still provided to Rx despite the decrease in the uniformity and the mutual inductance at the edges of the windings. For one Rx, the generalized allowable offsets for the Tx and compound coils are 19 cm and 41 cm, respectively. For two Rx, this area expands to 23 cm and 45 cm, respectively.
In this region, as the experimental load of the two Rx connections is R L 1 = R L 2 = 6.67   , the receiving coil can provide a maximum total output power of 163.58 W and maintain an efficiency of 84.26%.
The four Tx experimental coils are arranged according to Figure 19, and typical test points are set to verify the Rx position detection method. The results of the measured points and the estimated position of Rx are presented in Table 9. It can be observed that the prototype can accurately identify the Rx of different test points, and the corresponding TA operation type is selected. Note that, when the system works in the weakly coupled region, TA is always driven by a power supply equal to its natural frequency, and the output power is greatly increased, which will cause the system to be current-limited. Based on this phenomenon, the overcurrent condition is marked as ω d = 0 to maintain consistency with the logic judgment process in the proposed Rx detection method. Moreover, the individual test points located at P2 have slight measurement errors when they are measured independently, which leads to ω d   0 . However, these weakly coupled Rx have very low ω d measurements, which can be filtered by simply setting the threshold so that the accuracy of the measurement scheme is not affected.
Table 9 shows the LP corresponding to different TA operation types. The calculated coupling coefficient of the remaining TA structures based on the coupling coefficient k PS of a single Tx is shown in Table 10. It can be seen that activating more Tx will increase the self-inductance of TA and reduce kPS such as operation types #1 and #2 × 1 for one Rx. Under the current Rx design, the operation type #2 × 1 driving one Rx and the operation type #2 × 2 × 1 driving two Rx have the lowest coupling coefficients. However, even with up to four Tx experimental coils activated, the kPS remained at 0.75 times the baseline. The coupling coefficient characteristics and load characteristics corresponding to different operation types are calculated and tested, as shown in Figure 20. In this figure, the vertical bars mark the location of the proposed Rx design. The results indicate that kPS of the prototype is greater than kC no matter if charging one or two Rx at the same time. This result satisfies the strong coupling working condition of the PT system and ensures the validity of the Tx and Rx design. Additionally, all TA operation types have the same kC curve, so kC is independent of the number of activated Tx, which is consistent with the principal analysis result.
The above characteristics are meaningful for array WPT charging, i.e., the kPS will not change with TA’s switching strategies and Tx design. Therefore, prototyping can focus on Rx to maintain a high level of kPS and meet the expected maximum drive load or obtain the optimal Tx coil size under the Rx installation space constraints. This enables the array WPT and flexible configuration strategies to be applied to a wide range of charging scenarios at a low cost.

6.3. Comparison with Other WPT Systems

Enhancing the anti-offset ability of WPT systems offers significant advantages, including an expanded range of misalignment transmission and improved device flexibility, making it a key research focus in the current WPT field. To this end, this paper investigates the design of distributed coupler structures and multi-configuration activation methods. For the first time in the field of distributed coils, a novel PT-WPT technology is introduced, and a dual-load WPT system with high misalignment tolerance and constant output characteristics is proposed. Table 11 contrasts the results in this paper with those in other published papers. Compared to existing research, this paper offers several advantages: based on PT symmetry theory, the transmission characteristics of the dual-load system are analyzed. Simulations and experiments validate the effectiveness of the proposed distributed misalignment-tolerant coupler design method, demonstrating the practicality of PT technology in addressing output disturbances caused by uneven coupling coefficients in misalignment transmission systems.

6.4. Error Analysis

The discrepancies between the experimental and theoretical data can be attributed to several factors: (1) The asymmetric coupling coil design in this study led to deviations in the coupling coefficients, though the system maintained PT symmetry. (2) The internal resistance of the proposed multilayer coil can only be minimized in practice, not entirely eliminated. (3) Tolerances in the coupling coil and compensation capacitor may cause shifts in the resonant frequency, while the use of multiple parallel capacitors can help mitigate this, potentially introducing capacitor errors. (4) The experimental measurement equipment also contributed to some degree of error.
Since this paper primarily explores the QC array of the dual-load WPT system under PT symmetry theory, the simulations were focused solely on the internal magnetic field of the proposed system. A limitation of the experiment is that it did not investigate the influence of external magnetic field environments on the system’s anti-offset ability. In this study, both the transmitting and receiving experimental coils were hand-wound, making it difficult to ensure consistent coupling performance. This resulted in considerable effort spent on fine-tuning the coil self-inductance and resonance capacitor matching. This aspect will be addressed in subsequent experiments.

6.5. Future Prospects

In terms of application scenarios, the system’s constant transmission characteristics serve as a fundamental consideration and starting point for optimizing QC performance in array coupling designs. For common misalignment-tolerant WPT applications, such as desktop office scenarios, logistics robots, and industrial scenarios like drone hovering charging, the Rx can be easily arranged in parallel at an equal distance from the transmitter array. The QC array further ensures that both maintain nearly identical coupling coefficients at any position, greatly enhancing the stability of the array charging system.
Experimental measurements revealed that adjustments to the overlap width between units are highly sensitive to the uniformity of the coupling performance. Therefore, future work may explore the use of custom coils along with a fixed-slot design to ensure secure installation and accurate array expansion. In addition, future work could consider incorporating ferromagnetic materials into the coil design to further enhance the coupling efficiency.
Additional solar charging panels [1] and renewable energy sources can be added to power the system in order to minimize the impact on the environment and achieve environmental sustainability. In terms of algorithms, WPT systems can also be improved by combining the particle swarm optimization (PSO) algorithm [50], genetic algorithm [51], pulse density modulation [52], etc. In the study of adaptive control of coils, coil optimization and improvement can also be carried out by machine learning [53], resulting in a system with stable transmission characteristics.

7. Conclusions

An array WPT system configured with multiple identical Tx extensions to power one or two Rx in the horizontal direction is presented in this paper. Compared with the existing work, the Tx not only has the ability of QC but also forms a composite coil with adjacent units to enhance the coverage of QC in the overlapping area. Meanwhile, the Tx can provide a QC area that is 1.44 times and 4.44 times the area of Rx for each Rx in independent and composite modes and a generalized transmission range of 3.61 times and 7.79 times, respectively. This indicates that the Rx can achieve a balance between the number of Tx activations and misalignment tolerance according to demand, and the flexibility of the charging area size and location is improved. Moreover, the potential of PT-WPT systems combined with array couplers is investigated in this paper. Analysis and verification are conducted under different types of TA operations and array configurations to ensure that the array design meets the strongly coupled transmission conditions of the PT system. The results confirm that the PT system for dual loads is successful. This is because the simpler system structure achieved by the Rx position detection method does not involve complex communication, and the special working critical conditions of the PT system simplify the design ideas and processes of the array.

Author Contributions

Conceptualization, J.Y. and D.L.; methodology, J.Y.; software, R.L.; validation, J.Y., Y.Y. and R.L.; formal analysis, X.S.; investigation, J.Y.; resources, Y.Y.; data curation, R.L.; writing—original draft preparation, J.Y.; writing—review and editing, J.Y.; visualization, J.Y.; supervision, D.L.; project administration, Y.Y.; funding acquisition, D.L. All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding.

Data Availability Statement

Data are contained within the article.

Conflicts of Interest

The authors declare no conflicts of interest. The funders had no role in the design of the study; in the collection, analyses, or interpretation of the data; in the writing of the manuscript; or in the decision to publish the results.

Abbreviations

The symbols and meanings that appear in this paper are summarized in abbreviations:
SymbolMeaning
−RnA nonlinear resistive element with a negative value
iP and iSCurrent in Tx and Rx coils loops
CP, CS1, and CS2Compensation capacitors for Tx and Rx coils
LPThe equivalent inductance of TA
LS1 and LS2The inductance of the two Rx coils
r1 and r2The equivalent resistance of Tx and Rx coils
RL1 and RL2The equivalent resistance of the load
kPS1 and kPS2Coupling coefficients between the two Rx coils and TA
ω1, ω2, and ω3The natural resonant angular velocity
ωThe system operates at an angular frequency
Q1, Q2, and Q3The quality factor of the coils
kCThe critical coupling coefficient of the system
ω+ and ωHigh-frequency angular frequency and low-frequency angular frequency
fOperating frequency
f0Intrinsic resonant frequency of the resonant cavity
f+ and fHigh and low frequency branches from the f0
GIThe current gains
GVThe voltage gains
PL1 and PL2The output power of two Rx
PtotalThe total output power
ηtotalThe total output efficiency
UPThe voltage across the negative resistor
loOverlap width of the units
UdcInput voltage of DC power supply
LPNInductance of Tx coil
SNSwitch of Tx Coil #N
MNNCross mutual inductance between adjacent Tx
MPNS1 and MPNS2Mutual inductance between Tx and two Rx
dThe transmission distance between Tx and Rx
lP and lSHalf the length of the Tx and Rx coils
wP and wSWinding width of Tx and Rx coils
twWinding spacing of Tx
trWire diameter
lQMutual inductance QC area width
NlThe number of layers of the Rx coil
tlLayer spacing of the Rx coil
NPThe number of turns of the Tx coil
NSThe number of turns of each layer of the Rx coil
rd(=wP/lP)Tx winding width ratio
BThe magnetic induction
BZThe Z-axis component of the magnetic induction B
MABThe total mutual inductance
MA and MBThe mutual inductances generated by coils A and B
lppThe maximum half-length
MQAverage mutual inductance in the QC area
DCoil material consumption (defined as the total winding length)
αQA measure of the size of the QC area provided by Tx
twyptw is first initialized to a typical value
twminThe minimum values of tw
MmaxThe maximum mutual inductance
αQsetThe minimum limit of the αQ
lomin and lomaxThe minimum and maximum values of lo
lppmin and lppmaxThe minimum and maximum values of lpp
rmThe ratio of the mutual inductance to the root self-inductance
c1 and c2Constants
ωdThe offset between f and the natural frequency of the system
SnNumber of Rx
SsIndependent Scan Results
SdCombined Scan Results
LA and CAThe self-inductance and compensation capacitance of each Tx
L2×1The equivalent self-inductance of the composite coil
LA and LBThe self-inductance of the two Tx windings
k’PSThe coupling coefficient of a single Tx

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Figure 1. A dual-load PT-WPT system with nonlinear negative resistance.
Figure 1. A dual-load PT-WPT system with nonlinear negative resistance.
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Figure 2. Operating frequency trajectory of a dual-load WPT system. (a) Frequency characteristics of the coupling coefficient. (b) Frequency characteristics of the coupling coefficient and quality factor.
Figure 2. Operating frequency trajectory of a dual-load WPT system. (a) Frequency characteristics of the coupling coefficient. (b) Frequency characteristics of the coupling coefficient and quality factor.
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Figure 3. The schematic diagram of the flat panel TA, and adjacent Tx coils are placed with an overlapping width of lo.
Figure 3. The schematic diagram of the flat panel TA, and adjacent Tx coils are placed with an overlapping width of lo.
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Figure 4. The equivalent circuit of the WPT system.
Figure 4. The equivalent circuit of the WPT system.
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Figure 5. Schematic diagram of the winding structure of Rx and Tx coils.
Figure 5. Schematic diagram of the winding structure of Rx and Tx coils.
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Figure 6. Simulation verification of mutual inductance distribution characteristics and magnetic induction intensity of the Tx unit. (a) Mutual inductance distribution characteristics at different offsets. (b) The Z-axis magnetic field generated by the Tx unit on the Rx plane.
Figure 6. Simulation verification of mutual inductance distribution characteristics and magnetic induction intensity of the Tx unit. (a) Mutual inductance distribution characteristics at different offsets. (b) The Z-axis magnetic field generated by the Tx unit on the Rx plane.
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Figure 7. Simultaneously activate adjacent units and form 2 × 1 composite coils.
Figure 7. Simultaneously activate adjacent units and form 2 × 1 composite coils.
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Figure 8. Relationship between overlapping width and mutual inductance distribution characteristics of 2 × 1 composite coils.
Figure 8. Relationship between overlapping width and mutual inductance distribution characteristics of 2 × 1 composite coils.
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Figure 9. The effect of adjusting tw and rd on the Tx coupling performance αQ, MQ, and kPS. (a) Variation characteristics of resistance to offset width ratio α Q . (b) Variation characteristics of mutual inductance MQ in coil QC area. (c) Variation characteristics of coupling coefficient kPS.
Figure 9. The effect of adjusting tw and rd on the Tx coupling performance αQ, MQ, and kPS. (a) Variation characteristics of resistance to offset width ratio α Q . (b) Variation characteristics of mutual inductance MQ in coil QC area. (c) Variation characteristics of coupling coefficient kPS.
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Figure 10. The first optimization step of Tx.
Figure 10. The first optimization step of Tx.
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Figure 11. The second optimization step of Tx.
Figure 11. The second optimization step of Tx.
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Figure 12. The magnetic field characteristics of Tx and composite coils. (a) The magnetic field characteristics of Tx. (b) The magnetic field characteristics of the composite coils.
Figure 12. The magnetic field characteristics of Tx and composite coils. (a) The magnetic field characteristics of Tx. (b) The magnetic field characteristics of the composite coils.
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Figure 13. The Rx position detection method and TA operation scheme.
Figure 13. The Rx position detection method and TA operation scheme.
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Figure 14. The independent compensation method for the resonant capacitor.
Figure 14. The independent compensation method for the resonant capacitor.
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Figure 15. The modular Tx winding compensation and coil switching control circuit.
Figure 15. The modular Tx winding compensation and coil switching control circuit.
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Figure 16. The prototype of the proposed WPT system.
Figure 16. The prototype of the proposed WPT system.
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Figure 17. The change in the self-inductance ratio L2×1/LA and cross-mutual inductance ratio MAB/LA with Tx overlap width lo.
Figure 17. The change in the self-inductance ratio L2×1/LA and cross-mutual inductance ratio MAB/LA with Tx overlap width lo.
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Figure 18. The mutual inductance experiment results of the Tx experimental coil and composite coils.
Figure 18. The mutual inductance experiment results of the Tx experimental coil and composite coils.
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Figure 19. The experimental coil arrangement for the Rx detection method.
Figure 19. The experimental coil arrangement for the Rx detection method.
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Figure 20. The coupling coefficient and load characteristics of the PT-WPT system. (a) The TA operation type for powering one Rx. (b) he TA operation type for powering two Rx.
Figure 20. The coupling coefficient and load characteristics of the PT-WPT system. (a) The TA operation type for powering one Rx. (b) he TA operation type for powering two Rx.
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Table 1. The symbols and their meanings in the equivalent circuit.
Table 1. The symbols and their meanings in the equivalent circuit.
SymbolMeaning
UdcInput voltage of DC power supply
iP and iSCurrent in Tx and Rx coils loops
CP, CS1, and CS2Compensation capacitors for Tx and Rx coils
LPNInductance of Tx coil
LPThe equivalent inductance of TA
LS1 and LS2The inductance of the two Rx coils
r1 and r2The equivalent resistance of Tx and Rx coils
RL1 and RL2The equivalent resistance of the load
SNSwitch of Tx Coil #N
MNNCross mutual inductance between adjacent Tx
MPNS1 and MPNS2Mutual inductance between Tx and two Rx
Table 2. The operational strategy of the TA.
Table 2. The operational strategy of the TA.
TA’s Operation StrategySchematic DiagramThe Number of Supported RxDescription
#1Electronics 14 00463 i0011Activate one Tx coil
#2 × 1Electronics 14 00463 i002 or Electronics 14 00463 i0031 or 2Activate a composite coil
#2 × 2 × 1Electronics 14 00463 i0042Activate two composite coils
#1 + 1Electronics 14 00463 i0052Activate two non-adjacent Tx coils
#1 + 2 × 1Electronics 14 00463 i0062Activates a composite coil and an extra Tx coil
Table 3. The symbols and their definitions.
Table 3. The symbols and their definitions.
SymbolMeaningSymbolMeaning
dThe transmission distance between Tx and RxNlThe number of layers of the Rx coil
lP and lSHalf the length of the Tx and Rx coilstlLayer spacing of the Rx coil
wP and wSWinding width of Tx and Rx coilsNPThe number of turns of the Tx coil
twWinding spacing of TxNSThe number of turns of each layer of the Rx coil
trWire diameterrd(=wP/lP)Tx winding width ratio
lQMutual inductance QC area width
Table 4. The effect of Tx parameters on the coupling performance.
Table 4. The effect of Tx parameters on the coupling performance.
The Influence on Coupling Performance α Q MQDkPS
Increase rdSignificantly reducedModerately increaseSlightly increaseSignificantly increase
Decrease twApproximately constantModerately increaseSignificantly increaseSignificantly reduced
The relationship between the two variablesUnrelatedNo conflictNo conflictNo conflict
Table 5. The design parameters of the Rx and Tx coils.
Table 5. The design parameters of the Rx and Tx coils.
CoilParameterValueCoilParameterValue
Txrd0.25Rxls5 cm
lP14 cmws2 cm
lo4.5 cmNl3
tw0.378 cmtl0.15 mm
NP11Ns8
D21.56 cm
wp3.78 cm
Table 6. r m ( u H ) Corresponding to different Rx design parameters under unit magnetic field strength.
Table 6. r m ( u H ) Corresponding to different Rx design parameters under unit magnetic field strength.
Layers\Turns678910
20.4080.4690.4410.4630.460
30.4710.4490.4890.4570.476
40.4690.4340.4590.4650.444
Table 7. The Rx position judgment table and the corresponding TA operation.
Table 7. The Rx position judgment table and the corresponding TA operation.
LabelSnSsSdThe Position of RxThe TA Operation Adopted
1101Overlapping area#2 × 1
211Not needIn Tx#1 or #2 × 1
3201The Same overlapping area#2 × 1
4202Not the same overlapping area#2 × 2 × 1
5210 + (4)In Tx and its adjacent overlapping area#2 × 1
6211 + (4)In Tx and
non-adjacent
overlapping areas
#1 + 2 × 1
722Not needDifferent Tx#1 + 1 or #2 × 2 × 1
Table 8. The parameters and their values.
Table 8. The parameters and their values.
ParameterValueParameterValue
U dc 48 V L P D 59.71 μH
L PA 59.52 μH C PD 1 3.01 nF
C PA 1 2.99 nF C PD 2 0.39 nF
C PA 2 0.39 nF R P D 0.268 Ω
R PA 0.233 Ω L S A 72.26 μH
L P B 59.33 μH C SA 1 2.49 nF
C PB 1 3.02 nF R S A 0.534 Ω
C PB 2 0.39 nF L SB 73.19 μH
R P B 0.264 Ω C SB 1 2.47 nF
L P C 57.65 μH R SB 0.621 Ω
C PC 1 3.01 nF L 2 × 1 105.41 μH
C PC 2 0.38 nF α 1.77
R P C 0.257 Ω f 0 377 kHz
Table 9. The experimental results of the Rx position detection scheme.
Table 9. The experimental results of the Rx position detection scheme.
Detection SchemeTest Point ω d Corresponding to Different Tx Coils ValueDetected Rx PositionTA Operation
ABCD
Independent measurementP119.7 kHz000A#1
P21.1 kHz,
approximate to 0
000None, continue composite measurementsto be determined
P30000None, continue composite measurementsto be determined
ABCDACBD
Composite measurementP19.4 kHz09.3 kHz0A#1 or #2 × 1
P210.8 kHz000The overlapping area between #A and #B#2 × 1
P30000Rx does not exist in TAClose all Tx
Table 10. The TA self-inductance L P and coupling coefficient k PS corresponding to different types of operations.
Table 10. The TA self-inductance L P and coupling coefficient k PS corresponding to different types of operations.
The Number of RxTA Operation Self - Inductance   of   Composite   Coils   L P Coupling CoefficientThe Number of RxTA Operation Self - Inductance   of   Composite   Coils   L P Coupling Coefficient
1#1 L A k PS = M PS L P L S 2#2 × 1 1.77 L A 1.06 k PS
2#1 + 1 2 L A k PS 2#1 + 2 × 1 2.77 L A 0.85 k PS
1#2 × 1 1.77 L A 0.75 k PS 2#2 + 2 × 1 3.54 L A 0.75 k PS
Table 11. Comparison between the proposed system and others.
Table 11. Comparison between the proposed system and others.
ReferenceCoil StructureNumber of LoadsFrequencyOutput Power
and Efficiency
Anti-Offset Ability
[47]3D cylinder 220 kHzUnstableNone
[41]Planar coil2130 kHz, 200 kHzConstantNone
[48]Planar coil11.293 MHzConstantNone
[35]Planar coil185 kHzConstantGeneral
[49]Planar coil26.78 MHzUnstableHigh
This workPlanar coil2400 kHzConstantHigh
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Liu, D.; Yang, J.; Yue, Y.; Li, R.; Song, X. A Quasi-Uniform Magnetic Coupling Array for a Multiload Wireless Power Transfer System with Flexible Configuration Strategies. Electronics 2025, 14, 463. https://doi.org/10.3390/electronics14030463

AMA Style

Liu D, Yang J, Yue Y, Li R, Song X. A Quasi-Uniform Magnetic Coupling Array for a Multiload Wireless Power Transfer System with Flexible Configuration Strategies. Electronics. 2025; 14(3):463. https://doi.org/10.3390/electronics14030463

Chicago/Turabian Style

Liu, Dong, Jin Yang, Yuntao Yue, Ruofan Li, and Xinwei Song. 2025. "A Quasi-Uniform Magnetic Coupling Array for a Multiload Wireless Power Transfer System with Flexible Configuration Strategies" Electronics 14, no. 3: 463. https://doi.org/10.3390/electronics14030463

APA Style

Liu, D., Yang, J., Yue, Y., Li, R., & Song, X. (2025). A Quasi-Uniform Magnetic Coupling Array for a Multiload Wireless Power Transfer System with Flexible Configuration Strategies. Electronics, 14(3), 463. https://doi.org/10.3390/electronics14030463

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