Mining Causal Chains for Tower Crane Accidents Using an Improved Transformer and Complex Network Model
Abstract
1. Introduction
2. Methods
2.1. Transformer Models
2.2. Association Rule Mining
- (1)
- Support
- (2)
- Confidence
2.3. Steps of the Proposed Method
- (1)
- Step 1. Determine whether the tower crane incident reports are duplicated or not. If not duplicated, then proceed to remove the unstructured noise; if duplicated, then remove the duplicated reports before proceeding to the next step. Standardize the format of the text and maintain a uniform text format of accident description, accident cause analysis, accident handling, and lessons learned. The processed tower crane accident texts were aggregated into a domain-specific corpus for tower crane accidents.
- (2)
- Step 2. Based on the system safety theory, the tower crane accident causative entity and accident entity are divided into four levels, which are precisely labelled according to anthropogenic cause, material factors, management factors, and environmental factors. Then, pre-train the model to focus on the field of tower crane accidents.
- (3)
- Step 3. The Transformer model, illustrated in Section 2.1, is for parallel processing of tower crane secondary risk factor extraction and extracting causal relationship triples. The DIS metrics are introduced to improve the Apriori algorithm, which prunes the extracted causal triples, removes the invalid item sets, and retains the key strong association causal triples. Subsequently, the DIS Apriori algorithm retains the positive and negative association rules.
- (4)
- Step 4. Constructing a complex network model for the causes of structured accidents in tower cranes, identifying key causal links and closed-loop links. Then identify the key causal nodes by eigenvector centrality.
3. Results and Discussion
3.1. Construction of Tower Crane Accidents Corpus
3.1.1. Types of Physical Cause Tower Crane Accidents
3.1.2. Domain-Specific Corpus for Tower Crane Accidents
3.2. Identification of Causal Elements, Extraction of Causal Triples
3.2.1. Causal Relationship
3.2.2. Extraction of Secondary Risk Factors
3.3. Positive and Negative Rule Mining
3.3.1. Directional Interest Degree Improved Association Rule Algorithm
3.3.2. Comparison of the Directional Interest Degree Improved Association Rule Algorithm with Other Algorithms
3.3.3. Classification of Secondary Risk Areas of Tower Cranes
3.4. Structured Causal Modelling of Complex Networked Tower Cranes
3.4.1. Structured Causal Modelling of Complex Networked Tower Cranes
3.4.2. Complex Network Model Degree Value Analysis
3.5. Ablation Study
3.6. Contributions of the Algorithmic Improvements
- (1)
- Accurate identification of directional relations in tower-crane risks.
- (2)
- Improved precision of risk assessment.
4. Conclusions
- (1)
- Intelligent and accurate identification of causes of tower crane safety accidents based on a Transformer model. Focusing on the field of tower crane-structured accidents, 23 structured causes of tower crane accidents are identified.
- (2)
- The structural parts of tower cranes are divided into nine categories, and based on the lack of refinement of the classification of primary risks, secondary risk factors are proposed. The structural causes of tower crane accidents are linked to the structural parts of tower cranes, and the structural parts with the highest probability of occurrence of each type of secondary risk factor are intelligently located to provide a scientific basis for the intelligent diagnosis of tower crane risks.
- (3)
- In the analysis of the tower crane accident causal triad, the improvement of the traditional Apriori algorithm based on the DIS Apriori algorithm is indeed effective in both pruning of frequent itemsets and identification of positive and negative association rules. The number of itemsets is significantly reduced, and the positive and negative association rules are completely retained. In the field of causal chain construction, on the one hand, the causal direction of any two nodes in the process of causal chain construction can be identified by the difference between the frequency of positive and negative association rules of any two nodes. On the other hand, the absolute value of the difference between the frequency of positive and negative association rules reflects the weight of the causal link.
- (4)
- Through the tower crane structured accident causation complex network model construction to obtain five key causative links and one high-weight value cyclic closed link, and gives the cyclic link risk blocking method, for the future tower crane accident risk prevention to provide ideas.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
Appendix A
Accident Reports | Unlocked and Unsecured Pinholes at Both Ends | Moment Limiter Failure | Luffing Mechanism Brake Failure | Boom Slewing Device Failure | Insufficient Foundation Anti-Overturning Capacity | Imbalanced Moment Between Front/Rear Booms |
---|---|---|---|---|---|---|
Accident reports 1 | 0 | 1 | 1 | 0 | 0 | 0 |
Accident reports 2 | 0 | 0 | 0 | 0 | 0 | 0 |
Accident reports 3 | 0 | 0 | 0 | 0 | 0 | 0 |
Accident reports 4 | 0 | 0 | 0 | 0 | 0 | 0 |
Accident reports 5 | 0 | 0 | 0 | 1 | 0 | 0 |
Accident reports 6 | 1 | 0 | 0 | 0 | 0 | 0 |
Accident reports 7 | 0 | 0 | 0 | 0 | 0 | 0 |
Accident reports 8 | 0 | 0 | 0 | 0 | 0 | 0 |
Accident reports 9 | 0 | 0 | 0 | 0 | 0 | 0 |
Accident reports 10 | 1 | 1 | 0 | 1 | 0 | 1 |
Accident reports 12 | 0 | 0 | 0 | 0 | 0 | 1 |
Accident reports 13 | 0 | 0 | 0 | 0 | 0 | 0 |
Accident reports 14 | 0 | 0 | 0 | 0 | 0 | 0 |
Accident reports 15 | 0 | 1 | 0 | 0 | 0 | 1 |
Secondary Risk Factor | Frequency in Texts | Frequency (%) |
---|---|---|
Moment limiter malfunction | 98 | 18.31% |
Luffing mechanism brake failure | 74 | 13.83% |
Scaffold pipe falling | 72 | 13.45% |
Safety device failure due to illegal dismantling | 57 | 10.65% |
Fatigue and fracture of main limbs at tower base | 49 | 9.16% |
Uncontrolled vertical overlapping operations | 48 | 8.97% |
Imbalanced moment between front and rear Boom | 47 | 8.79% |
Non-standard connection at slewing standard sections | 47 | 8.79% |
Severe foundation water accumulation | 46 | 8.60% |
Insufficient foundation anti-overturning capacity | 45 | 8.41% |
Excessive dynamic load on jacking step | 43 | 8.04% |
Incomplete installation of tower crane connecting pins | 40 | 7.48% |
Jib slewing device failure | 39 | 7.29% |
Wire rope breakage for boom lashing | 36 | 6.73% |
Counter-jib fracture with severe downward tilt at distal end | 36 | 6.73% |
Cargo slippage due to uneven force distribution (e.g., steel bars) | 35 | 6.54% |
Unlocked pin holes at both ends | 24 | 4.49% |
Insufficient wind resistance | 24 | 4.49% |
Poor clutch engagement | 22 | 4.11% |
Fatigue in standard section steel | 21 | 3.93% |
Excessive free-standing height | 18 | 3.36% |
Unqualified welding quality | 17 | 3.18% |
Excessive spacing of high-formwork support uprights | 9 | 1.68% |
Total reports | 535 | / |
Risk Area | Secondary Risk Factors | Serial Number | Explanation | Number of Text Occurrences of Secondary Risk Factors (Sentences) | Number of Occurrences of Text in the Risk Site (Sentence) |
---|---|---|---|---|---|
Foundation structure (B) | Insufficient foundation anti-overturning capacity | B1 | Inadequate capacity to resist overturning forces, potentially causing full crane collapse | 45 | 132 |
Unqualified welding quality at foundation anchorage | B2 | Substandard welding at foundation connections compromises structural stability | 17 | ||
Insufficient wind resistance | B3 | Inadequate capacity to withstand wind loads, increasing hazard during high winds | 24 | ||
Severe foundation water accumulation | B4 | Failure to drain construction wastewater leading to foundation failure/crane overturning | 46 | ||
Tower body structure (C) | Fatigue in standard section steel | C1 | Material fatigue in tower standard sections due to prolonged use, weakening structural integrity | 21 | 110 |
Fatigue and fracture of main load-bearing limbs at tower base | C2 | Fatigue or fracture of primary load-bearing components at tower base, endangering structural safety | 49 | ||
Incomplete installation of tower crane connecting pins | C3 | Failure to fully install connection pins per specifications, reducing joint reliability | 40 | ||
Jib structure (D) | Luffing mechanism brake failure | D1 | Failure of jib luffing brake causing uncontrolled trolley movement, affecting operations | 74 | 120 |
Unlocked pin holes at jib ends | D2 | Unsecured pin holes at upper/lower jib ends may cause component loosening/detachment | 24 | ||
Poor clutch engagement | D3 | Ineffective clutch engagement impairing power transmission and operational precision | 22 | ||
Slewing structure (E) | Jib slewing device failure | E1 | Malfunction preventing normal rotation of the jib | 39 | 86 |
Non-standard connection at slewing standard sections | E2 | Improper connections between slewing standard sections compromising rotation stability | 47 | ||
Counter-jib (F) | Imbalanced moment between front and rear boom | F1 | Moment imbalance between jib and counter-jib, potentially causing crane overturn | 47 | 83 |
Counter-jib fracture with severe downward tilt at distal end | F2 | Structural failure and tilting of counter-jib disrupting crane balance | 36 | ||
Jacking casing structure (G) | Excessive dynamic load on jacking step | G1 | Overloaded dynamic forces during jacking causing step damage or jacking accidents | 43 | 61 |
Excessive free-standing height | G2 | Free-standing height exceeding safety limits increases instability risk | 18 | ||
Safety device structure (H) | Safety device failure due to illegal dismantling | H1 | Disabling of safety devices from non-compliant removal procedures | 57 | 155 |
Moment limiter malfunction | H2 | Improperly calibrated moment limiter failing to restrict lifting moments | 98 | ||
Hoisting structure (I) | Wire rope breakage for boom lashing | I1 | Failure of boom lashing ropes may cause boom collapse with severe consequences | 36 | 71 |
Cargo slippage due to uneven force distribution (e.g., steel bars) | I2 | Improper cargo slinging causing unbalanced load distribution and material drops during hoisting | 35 | ||
External construction structure (J) | Uncontrolled vertical overlapping operations | J1 | Unmanaged overlapping vertical work zones increasing collision risks | 48 | 129 |
Scaffold pipe falling | J2 | Falling pipes from external scaffolding threatening workers/equipment below | 72 | ||
Excessive spacing of high-formwork support uprights | J3 | Non-compliant spacing of uprights in tall formwork systems due to construction negligence | 9 |
ID | Links | Description of Links | Acceptance | Feasibility (1–5) | Expected Risk Reduction | Residual Risk (Post-Control) | Final Priority (1–5) |
---|---|---|---|---|---|---|---|
1 | D2 → D1 → C2 → A5 | Unlocked pin holes at jib ends → luffing mechanism brake failure → fatigue and fracture of main load-bearing limbs at tower base → mechanical damage | Accepted (3/3) | 4 [4,5] | 35% | Medium–Low | 5 |
2 | C2 → A5 → A3 → G2 | Fatigue and fracture of main load-bearing limbs at tower base → mechanical damage → elevated fall → excessive free-standing height | Accepted (2/3) | 4 [3,4] | 28% | Medium | 4 |
3 | B4 → B1 → D1 → C2 | Severe foundation water accumulation → insufficient foundation anti-overturning capacity → luffing mechanism brake failure → fatigue and fracture of main load-bearing limbs at tower base | Accepted (3/3) | 4 [4,5] | 32% | Medium–Low | 5 |
4 | B2 → B1 → D1 → C2 | Unqualified welding quality at foundation anchorage → insufficient foundation anti-overturning capacity → luffing mechanism brake failure → fatigue and fracture of main load-bearing limbs at tower base | Accepted (2/3) | 4 [4,4] | 25% | Medium | 4 |
5 | G1 → H3 → A3 → G2 | Excessive dynamic load on jacking step → incomplete installation of tower crane connecting pins → elevated fall → excessive free-standing height | Accepted (2/3) | 4 [3,4] | 20% | Medium | 3 |
6 | G1 → H1 → I2 → G1 | Excessive dynamic load on jacking step → safety device failure due to illegal dismantling → cargo slippage due to uneven force distribution → excessive dynamic load on jacking step | Accepted (2/3) | 4 [3,4] | 27% | Medium–Low | 5 |
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Type of Accident | Number | Frequency | Frequency (%) |
---|---|---|---|
Lifting injury | A1 | 167 | 31.21% |
Collapse accident | A2 | 53 | 9.91% |
Elevated fall | A3 | 142 | 26.54% |
Object strike | A4 | 120 | 22.43% |
Mechanical damage | A5 | 22 | 4.11% |
Other injuries (weather, electrocution factors) | A6 | 31 | 5.80% |
Classification | Primary Causal Entities | Secondary Causal Entities | Accident Entities |
---|---|---|---|
Anthropogenic cause | Operator errors | Unlicensed operation/inadequate qualifications | Collision accidents from operational errors |
Illegal operations | |||
Fatigued work/distracted attention | |||
Improper emergency response | |||
Managerial deficiencies | Inadequate safety training | Overall tipping due to overloading and lifting | |
Lack of safety technical disclosure | |||
Illegal command | |||
Material factors | Equipment inherent defects | Design flaws | Tower collapse from structural fracture |
Manufacturing issues | |||
Component failure/aging | Wire rope abrasion, strand breakage/fracture | Load falling from wire rope fracture | |
Limit switch (torque/height/range) failure | |||
Hydraulic leakage, brake failure | |||
Lack of safety devices | Uninstalled/unused anti-collision system | Collision from limit switch failure | |
Anemometer failure | |||
Management factors | System deficiencies and Implementation loopholes | Inadequate hazard inspection | Collapse from foundation settlement |
Chaotic subcontract management | Illegal lifting failure from uncontrolled plan approval | ||
Inadequate emergency and Monitoring | Unpracticed emergency plan | Unregistered operations from chaotic subcontract management | |
Monitoring system failure | |||
Environmental factors | Natural environmental risks | Extreme weather operations (winds ≥ Level 6, heavy rain, fog) | Tower tipping in strong winds |
Poor geology (unreinforced soft foundation, waterlogged base) | |||
Workplace hazards | Narrow site (obstacles within jib range) | Tower collapse from foundation settlement-induced tilt | |
Insufficient lighting (obstructed night vision) | |||
Inadequate distance from high-voltage lines/buildings |
Synonym | Universal Description | |
---|---|---|
Not following rules, Violating operating regulations, Conduct violating operation rules, Violating regulations, Operating against regulations | Unauthorized operation | Controllable factor |
Careless operation, Improper operation, Operational error, Execution error, Improper execution, Inaccurate execution, Careless work, Improper work | Execution Errors | |
Inaccurate execution, Careless work, Improper work | Poor physical and mental health | |
Lacking required qualification, Not possessing professional operating qualification, Not holding required professional certificate, Working without professional qualification, Lacking corresponding professional qualification | Insufficient professional qualifications | |
Not wearing a hard hat, Not wearing protection as required, Insufficient protective equipment, Safety rope and harness not in place, Emergency equipment not arranged | Improper wearing of protective gear | |
Construction technical briefing, Safety technical briefing, Missing briefing document | Failure to conduct technical briefings | |
Special construction plan, Construction organization design, Special scheme | Dedicated program error | |
Safety awareness, Safety cognition, Awareness | Insufficient security awareness | |
Safety education, Training work, Level of safety training | Perfunctory safety education and training | |
Inadequate on-site hazard identification, Ineffective implementation of hazard identification, Safety rectification not implemented, Failure to implement hazard identification system, Poor hazard management | Inadequate identification of hidden dangers | |
Repair, Maintenance, Fixing, Servicing, Care, Protective maintenance | Insufficient Maintenance | |
Device aging, System malfunction, Protective device ineffective, Device worn/aged, Structural damage, Device damaged | Device failure | Uncontrollable factor |
Lifting overweight object, Overweight, Overload, Overcapacity, Excessive load | Overload | |
Work at height, Working at heights, Construction at heights | Work at Height | |
Toppling, Capsizing, Collapse, Toppling over, Falling over | Tower Crane Collapse | |
Poor visibility during operation, Low visibility, Poor range of vision | Poor Visibility | |
Rainfall, Rain, Rain/Snow, Snowfall, Snowfall, Rainy day, Snowy day, Heavy rain, Torrential rain, Heavy snow | Rain/Snow Weather | |
Device malfunction, Absence, Defect, No response, Failure, Ineffective | Device Malfunction | |
Strong wind, High wind speed, Windy, Strong wind force, High wind force | Inadequate Wind Resistance | |
…… | …… |
Model | Precision | Recall | F1 Score |
---|---|---|---|
Token embedding, position embedding, and segment embedding | 92% | 81% | 86% |
Token embedding and Position embedding | 90% | 71% | 79% |
Relationship Category | Specific Description | Definition | Model Recognition Example |
---|---|---|---|
Direct causation | Leads to, triggers, causes | Head entity directly triggers the occurrence of the tail entity | Violation of operating procedures → causes → lifting injury |
Indirect causation | Facilitates, exacerbates, contributes to | Head entity indirectly leads to the tail entity via intermediate factors | Inadequate maintenance → facilitates → device aging → triggers → safety device failure |
Conditional dependence | Due to, under…conditions | Head entity serves as a prerequisite for the occurrence of the tail entity | Due to rain/snow weather → under…conditions → low visibility |
Synergism | Jointly causes with… | Multiple head entities act together to induce the tail entity | Moment imbalance and inadequate wind resistance → jointly cause → crane overthrow |
Root cause attribution | Facilitates, exacerbates, contributes to | Head entity indirectly leads to the tail entity via intermediate factors | Inadequate maintenance → facilitates → device aging → triggers → safety device failure |
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Share and Cite
Wang, Q.; Zhao, L.; Lei, J.; Li, K.; Chen, J.; Monti, G.; Ai, Y.; Li, Z. Mining Causal Chains for Tower Crane Accidents Using an Improved Transformer and Complex Network Model. Electronics 2025, 14, 3572. https://doi.org/10.3390/electronics14183572
Wang Q, Zhao L, Lei J, Li K, Chen J, Monti G, Ai Y, Li Z. Mining Causal Chains for Tower Crane Accidents Using an Improved Transformer and Complex Network Model. Electronics. 2025; 14(18):3572. https://doi.org/10.3390/electronics14183572
Chicago/Turabian StyleWang, Qian, Lifeng Zhao, Jiahao Lei, Kangxin Li, Jie Chen, Giorgio Monti, Yandi Ai, and Zhi Li. 2025. "Mining Causal Chains for Tower Crane Accidents Using an Improved Transformer and Complex Network Model" Electronics 14, no. 18: 3572. https://doi.org/10.3390/electronics14183572
APA StyleWang, Q., Zhao, L., Lei, J., Li, K., Chen, J., Monti, G., Ai, Y., & Li, Z. (2025). Mining Causal Chains for Tower Crane Accidents Using an Improved Transformer and Complex Network Model. Electronics, 14(18), 3572. https://doi.org/10.3390/electronics14183572