1. Introduction
With the advancement of society, electricity has gradually become an indispensable component of human life. Power cables serve as the core medium for energy transmission in electrical systems. Although cable defects may not immediately lead to cable failure, prolonged operation can transform these defects into permanent faults, significantly compromising the reliability of power supply systems. Therefore, the timely detection of cable faults, precise localization of defects, and implementation of remedial measures are of critical importance for ensuring the stable operation of power grids [
1].
Partial discharge detection and location are common means to discover cable insulation defects in a timely manner and ensure the safe operation of cables [
2,
3]. For cables in operation, to avoid economic losses caused by power outages, it is necessary to conduct online monitoring. State-of-the-art optical current sensors, while exhibiting exceptional dynamic response ranges, face practical limitations due to linear birefringence effects [
4,
5]. Graphene-based metamaterial sensors exhibit ultrahigh sensitivity yet require detection circuit reconfiguration and demonstrate nonlinear response characteristics due to resonant effects [
6,
7]. By contrast, the high-frequency current method is a commonly used and effective technique for partial discharge detection [
8,
9,
10]. It does not need to establish a direct connection with the cable under test but rather couples a partial discharge signal at the grounding wire of the cable through the principle of electromagnetic induction. However, the energy of the partial discharge signal in the cable is relatively weak, typically in the range of several picocoulombs to several hundred picocoulombs, and its energy is distributed over a wide frequency band with high-frequency components. Therefore, the design of the through-hole current sensor is of vital importance [
11]. Among them, the most common type of sensor is based on the principle of Roche coils, which has the advantages of simple manufacturing, ease of use, and wide application frequency band [
12,
13,
14]. In recent years, there have been many studies on this through-hole current sensor. Jie Gong from Changsha University of Science and Technology derived the influence of the number of turns and the integrating resistance of the through-hole current sensor on the transmission impedance but did not consider the influence of the coil size [
15]. The R. Giussani team developed sensors designed by grouping low and high frequencies, but the frequency band range of the high-frequency band used to collect partial discharge signals only reached 200 kHz–30 MHz [
16]. However, the high-frequency component of the partial discharge signal of the cable can reach up to 100 MHz [
17], which will lead to the inability to comprehensively obtain the fault information of the cable. The research team led by Qiaogen Zhang at Xi’an Jiaotong University developed a broadband current sensor with a frequency range of 800 kHz to 106 MHz; however, its limited sensitivity of merely 2.22 V/A [
18] may result in the coupled signals being potentially obscured by noise.
In summary, existing through-core current sensors for partial discharge detection face the challenge of achieving both high sensitivity and wide detection bandwidth simultaneously. Furthermore, sensors employed for cable partial discharge monitoring must possess an adequately high upper cutoff frequency. To address these limitations, this study proposes the design of an Ultra-High-Frequency Current Transformer (UHFCT) based on the principles of electromagnetic induction and Rogowski coil. Through systematic optimization of hardware structural parameters, the developed UHFCT aims to meet the demanding requirements for cable partial discharge detection.
2. Current Sensor Model Establishment
The Rogowski coil-type through-core current sensor operates based on Faraday’s law of electromagnetic induction. This sensor typically consists of a closed-loop coil and a pair of primary–secondary windings without electrical connections between them, with its structural configuration illustrated in
Figure 1 [
12]. The key design parameters include the inner radius
rinside and outer radius
routside of the toroidal coil, coil core thickness
h, measured current
i, sampling resistance
R2, and output voltage
U2. When a time-varying current flows through the current-carrying conductor perpendicular to the central axis of the coil former, the alternating magnetic field generated by the conductor induces a mutual inductance voltage across the coil. This induced voltage drives a current through the internal circuitry, ultimately producing an output voltage signal across the terminal resistor [
19]. The equivalent circuit model is illustrated in
Figure 2. In the equivalent circuit,
M represents the mutual inductance between the primary and secondary sides, while
R and
L denote the internal resistance and self-inductance of the UHFCT, respectively, and
C corresponds to the stray capacitance.
The electrical parameters in the equivalent circuit can be calculated using the following formulations:
In the formula, N is the number of turns of the winding coil; ρ and d are, respectively, the resistivity of the winding coil and the wire diameter; ε0 is the dielectric constant of vacuum; μ is the magnetic permeability.
Under self-integration conditions, where the distributed capacitance can be neglected, the loop voltage equation shown in
Figure 2 yields:
The above expression can be simplified when either the product of the coil’s self-inductance and current change rate becomes sufficiently large or when the sampling resistance is sufficiently small:
The output voltage of the sampling resistor is:
Based on circuit theory, the transfer function of UHFCT can be obtained as follows, where
U(
s) and
I(
s) are the Laplace transforms of
u(
t) and
i1(
t), respectively.
Substituting s = j∗ω into the above equation yields:
Therefore, the amplitude–frequency characteristics of the current sensor are:
The upper and lower limit cutoff frequencies of the sensor can be calculated through the 3 dB principle [
20,
21,
22]:
From this, the working frequency bandwidth can be obtained as:
Equation (13) reveals that the operational frequency bandwidth is determined collectively by the UHFCT’s internal resistance (R), self-inductance (L), stray capacitance (C), and output terminal resistance (R2).
Moreover, sensitivity represents a critical design consideration for coil sensors. The sensor exhibits band-pass frequency response characteristics, demonstrating higher sensitivity near its resonant frequency (ƒ
0). At the operating frequency ω = ƒ
0, the sensor’s sensitivity can be estimated as:
In summary, the sensitivity of the current sensor is jointly influenced by the number of coil turns (N) and the output terminal resistance (R2), while the bandwidth is collectively determined by the internal resistance (R), self-inductance (L), stray capacitance (C), and output resistance (R2). Increasing R2 to enhance sensitivity will result in bandwidth reduction. Similarly, reducing the number of turns (N) to improve sensitivity leads to increased inductance and internal resistance, which may also cause bandwidth degradation. Consequently, it is challenging to simultaneously achieve both high sensitivity and wide frequency bandwidth. To obtain optimal performance parameters, the following analysis will employ a controlled-variable approach to comprehensively evaluate the influence of various hardware parameters on sensor performance based on the established relationship between the equivalent circuit model parameters and the sensor’s physical characteristics.
4. Optimal Sensor Parameter Design
4.1. Multi-Objective Particle Swarm Optimization Algorithm
Due to the inherent trade-off between high sensitivity and wide frequency bandwidth in high-frequency current sensors, this study establishes a multi-objective particle swarm optimization (MOPSO) model to achieve optimal sensor parameter design.
The proposed model is developed based on the conventional particle swarm algorithm, with its fundamental principle inspired by the simulation of bird flock foraging behavior to search for a set of Pareto optimal solutions in multidimensional space [
26]. Furthermore, the algorithm maintains an external archive to store non-dominated solutions, which is continuously updated to ensure the preservation of optimal solution sets. This archive serves to guide the particle search process, where each particle dynamically updates its position and velocity according to the following equations:
In the equations, j denotes the particle index, i represents the dimension of the optimization problem, and vi,j(t) indicates the velocity of the j-th particle at iteration t. w is the inertia weight factor characterizing the particle’s ability to maintain its previous velocity; c1 and c2 are learning factors representing individual and social learning capabilities, respectively; r1 and r2 are random numbers within [0,1] introducing stochasticity to the search process; pi,j denotes the particle’s personal best position; while pg,j represents a solution from the Pareto front, i.e., the global best solution in the external archive.
Furthermore, the algorithm employs crowding distance to calculate inter-particle distances and evaluate solution space distribution characteristics, as expressed by the following equation:
where
di represents the crowding distance of particle
i,
and
denote the objective function values of adjacent particles along the
k-th objective dimension, respectively, while
and
indicate the maximum and minimum values of the
k-th objective. During iteration, solutions with smaller crowding distances are selected from the external archive to guide the swarm, thereby promoting broader distribution across the Pareto front.
The flowchart of the MOPSO algorithm is shown in
Figure 9.
4.2. Model Establishment
In this section, the multi-objective particle swarm optimization model is configured with cognitive factor c1 = 1.8, inertia weight w = 0.65, population size = 100, and maximum iterations = 300.
The objective functions are formulated according to the sensor design requirements as follows:
where
B represents the bandwidth, and
K denotes the sensitivity.
First, considering the targeted cable partial discharge signals with pulse rise times typically within 20 ns and decay times below 200 ns, the Rogowski coil must operate in a self-integrating mode (
L >>
R +
R2) suitable for fast-pulse, high-frequency current measurement [
22]. Second, structural parameters, including coil inner/outer diameters and thickness, were constrained within practical ranges based on cable dimensions to ensure sensor portability and installation feasibility. Finally, while larger sampling resistors (
R2) increase sensitivity, practical implementation requires impedance matching at the UHFCT output; therefore, a 50 Ω sampling resistor was selected for model optimization to better accommodate cable partial discharge detection requirements [
25].
Therefore, the constraint conditions are established as follows:
4.3. Analysis of Optimization Results
The Pareto frontier obtained by the multi-objective particle swarm algorithm consists of 30 non-dominated Pareto optimal solutions, as shown in
Figure 10.
This study employs a defined figure of merit (FOM) to select the optimal decision point, with the FOM expressed as follows:
The FOM represents the geometric mean of bandwidth and sensitivity, reflecting the current sensor’s comprehensive capability to maintain high sensitivity across a wide frequency range, with higher values indicating superior overall performance, as demonstrated by selected typical data points in
Table 2.
Table 2 reveals that these points exhibit quality factors clustered near the maximum values. While point (110.73, 33.76) demonstrates higher sensitivity, its bandwidth is relatively narrow. Conversely, point (234.69, 15.82) offers wider bandwidth but lower sensitivity. The decision point (191.90, 19.48) achieves optimal balance between these parameters.
The marginal rate of substitution analysis indicates that left of this decision point, each 1 V/A sensitivity reduction yields 8.1 MHz bandwidth improvement, whereas right of this point, the same sensitivity sacrifice provides only 4.3 MHz bandwidth gain, confirming this location as the critical point of performance transition.
Considering both sufficient sensitivity for noise-resistant signal coupling and adequate bandwidth requirements for practical engineering applications, the hardware parameters at this decision point were selected as the design baseline for fabricating the UHF current transformer.
The final design specifications adopted Ni-Zn ferrite as the core material, with a 30 mm inner radius, 60 mm outer radius, 35 mm coil core thickness, 0.5 mm wire diameter, and 8 turns. A 50 Ω sampling resistor is recommended but adjustable, housed in a metal casing with BNC output terminals.
5. Sensor Performance Evaluation
To validate the performance of the designed sensor, this study conducted comprehensive experiments. First, frequency response tests were performed to verify the sensor’s sensitivity and bandwidth characteristics. Subsequently, a partial discharge signal detection platform was established to evaluate the sensor’s practical signal extraction capability.
5.1. Frequency Response Testing
The experimental schematic is configured as follows: a signal generator forms a series circuit with the UHFCT and protective resistor R1 of Tengsong Technology in Shenzhen, China. The UHFCT connects to oscilloscope Channel A through sampling resistor R2, while Channel B monitors the voltage across R1. The constant amplitude sinusoidal frequency-sweep signal was generated by an AFG31000 signal generator of Teck Technology in Shanghai, China starting at 300 kHz with progressively increasing frequency. The input voltage U1, loop current I, and output voltage U were synchronously monitored and recorded in real time using a DPO5204B oscilloscope of Teck Technology in Shanghai, China.
The schematic diagram of the frequency response experiment is shown in
Figure 11.
With the sampling resistor set to 50 Ω, the tested frequency response of the sensor across the 300 kHz–200 MHz range is shown in
Figure 12. The frequency response curve demonstrates that the designed high-frequency current sensor maintains sensitivity no lower than 20.46 V/A within the 3 MHz–200 MHz range, exhibiting excellent signal coupling performance. Conversion of the frequency response amplitude to gain (dB) yields the gain curve, which reveals a lower −3 dB cutoff frequency of approximately 3 MHz and an upper −3 dB cutoff frequency of about 200 MHz.
5.2. Partial Discharge Signal Testing
The partial discharge signal test follows a similar schematic to the frequency response test, with resistor R1 replaced by a 40 m long RG58 coaxial communication cable. Partial discharge signals at varying frequencies were injected from the cable termination through an AFG31000 series signal generator. At the cable’s grounding wire, both the designed sensor and a conventional high-frequency current sensor for cable partial discharge detection simultaneously couple the signal. The sensor output was transmitted via the BNC interface to a DPO5204B oscilloscope to record reflected signals at the cable input terminal, thereby validating the coupling capability of the designed ultra-high-frequency through-type current sensor for cable partial discharge detection. The schematic diagram of the partial discharge test experiment is shown in
Figure 13.
This study generates partial discharge simulation signals based on the double-exponential decay model [
27], with the central frequency initially set to 10 MHz.
Figure 14 compares the coupling performance between the UHFCT (the ultra-high-frequency current transformer designed in this study) and a conventional HFCT (high-frequency current transformer). Both sensors demonstrate effective coupling capability for cable partial discharge signals. However, the UHFCT exhibits higher gain with more distinguishable waveforms that are less susceptible to noise interference.
Subsequent tests evaluated the coupling performance with partial discharge signals centered at 30 MHz.
Their coupling performance comparison is shown in
Figure 15. The results demonstrate that the UHFCT maintains effective signal coupling capability while the HFCT reaches its cutoff frequency and exhibits phase distortion in the frequency domain.
Following this phase, the central frequency of the partial discharge signal was set to 100 MHz to further evaluate the coupling performance.
The test results are illustrated in
Figure 16, demonstrating that the UHFCT successfully extracted the partial discharge signal, whereas the HFCT failed to maintain effective coupling with the partial discharge signal.
To further validate the bandwidth and frequency response flatness, this study conducted partial discharge signal testing with a center frequency of 150 MHz.
Figure 17 presents both time-domain and frequency-domain analyses demonstrating the UHFCT’s effective extraction capability for partial discharge signals at 150 MHz. In contrast, HFCT is no longer capable of coupling signals.
Finally, to validate the sensor’s response capability at boundary frequencies, experimental tests were conducted at both 3 MHz and 200 MHz, respectively.
The test results under a partial discharge signal with a center frequency of 3 MHz are presented in
Figure 18. At the frequency of 3 MHz, both sensors demonstrated effective coupling capability for cable partial discharge signals. Although the UHFCT exhibited lower gain, it maintained superior frequency stability without spectral shift, achieving higher measurement accuracy than the HFCT.
Figure 19 demonstrates the UHFCT’s coupling capability in both time and frequency domains, confirming its effective extraction of partial discharge signals at this ultra-high-frequency range. The conventional HFCT was excluded from comparison due to its inherent inability to couple signals in this frequency band.
The experimental results verify that the designed sensor demonstrates effective coupling capability for cable partial discharge signals across all tested frequency bands.