Powering Multiple Gas Condensate Wells in Russia’s Arctic: Power Supply Systems Based on Renewable Energy Sources
Abstract
:1. Introduction
2. Materials and Methods
- Choke manifold (for lowering the pressure and performing flow control),
- Christmas tree (for regulating gas condensate flow from the wellhead),
- Wellhead manifold (for lowering wellhead pressure),
- Flowline and methanol pipeline connector (for hydrate prevention),
- Ground flare piping (a combustion system for utilizing extra gas),
- Test separator (a moveable unit that is used once a year to measure and separate gas),
- Gas condensate testing equipment (a moveable unit that is used once a year to measure and separate condensate),
- Storage tank (for gas, water, and condensate separation after the wellhead and before transportation to the gas processing unit),
- Radio communications (for sending measurement results to the gas processing unit).
- There is no electric heating (equipment that can withstand low temperatures is used).
- There is no cathodic protection system to protect well casings and flowlines as the well casings operate in a medium that is not corrosive and the flowlines do not touch the ground.
- There is no lighting system for multiwell pads (the service interval for the off-grid power supply system is one year; the staff is off-site when the system is not being serviced).
3. Results and Discussion
- A wind turbine with a steel tower,
- Ground-mounted solar panels,
- Backup batteries.
- Two twenty-meter-deep wells for electrical equipment (batteries, an inverter, and a controller) with a bottom hole temperature of +5 °C,
- A road from the multiwell pad (100 m long),
- A power cable along the road (100 m long),
- A two-meter-high embankment as a measure against the swampy ground,
- A wind turbine foundation,
- Piles and well foundations.
4. Conclusions
- An energy budget was compiled to ensure that gas condensate wells located in Russia’s Arctic (multiple gas condensate wells in Novy Urengoy, Western Siberia in the Arctic Circle) are provided with smooth power supply. As a result of the study, critical temperature indicators were determined at the gas production facility. The authors identified the need to implement measures to adapt the wind generator to Arctic conditions in order to prevent soil subsidence in permafrost conditions and equipment failure due to low temperatures or icing. A list of measures for adaptation to Arctic weather conditions of individual elements of the power plant design was proposed.
- Equipment was selected for a power supply system based on renewable energy sources and the design parameters of this system were calculated taking into account the necessity to adapt the equipment for the Arctic climate. In the process of selecting equipment for each type of multiwell pads, the parameters of the wind turbine (the rotor radius and the tower height) and backup battery. All the components of the system ensure a smooth power supply, which prevents possible interruptions in hydrocarbon production.
- Capital and operating costs were analyzed for using the proposed system to power a three-well pad, a four-well pad, and a group of multiwell pads (two three-well pads and two four-well pads). They were compared with costs for the construction of a power transmission line. The total capital costs of the proposed power supply system based on renewable energy sources amount to approximately 123 thousand US dollars. Equipping the whole group of multiple wells with this technology will cost 492.11 thousand US dollars, it can be said that capital costs for powering a three-well pad by using renewable energy are 57% lower than if a power transmission line is used. If this option is used for the whole group of wells, capital costs will be 65.9% lower.
- Risks were analyzed and measures were proposed to mitigate them to ensure the reliability of the proposed power supply system. As a result of expert assessment of the identified risks and proposed measures to mitigate them, it was found that after taking measures, a number of risks are reduced to a minimum (the probability of occurrence is less than 10%), and most of the risks are reduced by 12.5–25%. However, the most possible risk remains the icing of the power plant design elements. Despite proposed measures such as hydrophobic coating, ice detection system (from Emercon), and low-temperature lubrication for Arctic conditions, the probability of risk is at least 35%.
Author Contributions
Funding
Conflicts of Interest
References
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Parameter/Month | January | February | March | April | May | June | July | August | September | October | November | December | Avg |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Wind speed (at 10 m height), m/s | 3.3 | 2.9 | 3.5 | 3.9 | 4.2 | 4.4 | 3.5 | 3.4 | 3.5 | 4.1 | 3.3 | 3.3 | 3.6 |
Calm periods, % | 20 | 21 | 17 | 11 | 7 | 8 | 16 | 16 | 16 | 7 | 15 | 19 | 14.4 |
Solar irradiance, kWh/m2 | 0.0 | 31.1 | 78.3 | 157.5 | 224.7 | 240.3 | 246.9 | 177.5 | 98.6 | 33.9 | 9.4 | 0.0 | 108.2 |
Temperature, °C | −26.4 | −26.4 | −19.2 | −10.3 | −2.6 | 8.4 | 15.4 | 11.3 | 5.2 | 6.3 | −18.2 | −24.0 | −7.8 |
Structural Component | Measure | Aspect |
---|---|---|
Rotor | Using blades made of steel for low-temperature applications | Conventional steel becomes brittle and less wear-resistant at low temperatures, which can result in a breakdown or power cut |
Hydrophobic coating | An increase in surface tension at the water-metal interface prevents ice from accumulating | |
Ice detection system (produced by Enercon) | Sensors show information on power output and wind speed | |
Nacelle | Additional insulation | A decrease in heat loss in the generator; the grease will not freeze |
Low-temperature grease | The generator will not stall at low temperatures (lower than −15 °C) | |
Generator shutdown system | Storm damage prevention | |
Tower | Using steel for low-temperature applications | Conventional steel becomes brittle and less wear-resistant at low temperatures, which can result in collapse under heavy loads due to poor weather conditions |
Designing the foundation taking into account such factors as permafrost and thawing | Structural stability |
Renewables | Well Pad A024 (3 Wells), USD Thousand | Well Pad A01 (4 Wells), USD Thousand | Group of Multiple Wells A024(3), A01(4), A02(4), A04(3), USD Thousand |
---|---|---|---|
CAPEX (2019) | 122.46 | 123.60 | 492.11 |
Unit design calculations | 7.42 | 7.42 | 29.67 |
Equipment with logistics | 33.58 | 34.72 | 136.6 |
Construction and installation works | 81.46 | 81.46 | 325.84 |
Annual OPEX | 1.31 | 1.31 | 5.22 |
Operation and Maintenance | 1.31 | 1.31 | 5.22 |
PV@7,5% (20 years) | 127.22 | 128.28 | 510.99 |
Power Transmission Line | Well Pad A024 (3 Wells), USD Thousand | Group of Multiple Wells A024(3), A01(4), A02(4), A04(3), USD Thousand |
---|---|---|
CAPEX (2019) | 274.88 | 1383.56 |
Construction of a power transmission line (Achim Development Project documentation) | 274.88 | 1383.56 |
Annual OPEX | 2.14 | 10.58 |
Operation and Maintenance | 2.02 | 10.02 |
Electricity (payments to Gazprom Energosbyt Tyumen JSC) | 0.13 | 0.56 |
PV@7,5% (20 years) | 277.52 | 1394.89 |
Risk | Mitigation Tools |
---|---|
1. Low wind speed |
|
2. Hurricane |
|
3.Emergency shutdown |
|
4. Faulty insulation |
|
5. Lightning and thunderstorms |
|
6. Icing |
|
Risk | Before Mitigation | After Mitigation | ||
---|---|---|---|---|
Probability (Weighted Average Indicators) | Impact (Weighted Average Indicators) | Probability (Weighted Average Indicators) | Impact (Weighted Average Indicators) | |
1. Low wind velocity | 65.0% | 90.0% | 35.0% | 37.5% |
2. Hurricane wind | 35.0% | 77.5% | 10.0% | 50.0% |
3. Emergency shutdown | 10.0% | 77.5% | 10.0% | 35.0% |
4. Insulation breakdown | 22.5% | 65.0% | 10.0% | 35.0% |
5. Thunderstorms | 22.5% | 22.5% | 22.5% | 10.0% |
6. Icing | 77.5% | 90.0% | 35.0% | 77.5% |
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Stroykov, G.; Cherepovitsyn, A.Y.; Iamshchikova, E.A. Powering Multiple Gas Condensate Wells in Russia’s Arctic: Power Supply Systems Based on Renewable Energy Sources. Resources 2020, 9, 130. https://doi.org/10.3390/resources9110130
Stroykov G, Cherepovitsyn AY, Iamshchikova EA. Powering Multiple Gas Condensate Wells in Russia’s Arctic: Power Supply Systems Based on Renewable Energy Sources. Resources. 2020; 9(11):130. https://doi.org/10.3390/resources9110130
Chicago/Turabian StyleStroykov, Gennadiy, Alexey Y. Cherepovitsyn, and Elizaveta A. Iamshchikova. 2020. "Powering Multiple Gas Condensate Wells in Russia’s Arctic: Power Supply Systems Based on Renewable Energy Sources" Resources 9, no. 11: 130. https://doi.org/10.3390/resources9110130
APA StyleStroykov, G., Cherepovitsyn, A. Y., & Iamshchikova, E. A. (2020). Powering Multiple Gas Condensate Wells in Russia’s Arctic: Power Supply Systems Based on Renewable Energy Sources. Resources, 9(11), 130. https://doi.org/10.3390/resources9110130