Effect of Nano-Silver Solution Microcapsules Mixed with Rosin-Modified Shellac Microcapsules on the Performance of Water-Based Coating on Andoung Wood (Monopetalanthus spp.)
Abstract
:1. Introduction
2. Materials and Methods
2.1. Materials of Test
2.2. Preparation of Nano-Silver Solution Microcapsules
- (1)
- Urea–formaldehyde prepolymer (the wall materials): A total of 7.0 g of urea was weighed and added to a beaker. Then, 9.47 g of formaldehyde was added. The ratio of urea and formaldehyde was determined according to the 1:1 molar ratio. A magnetic rotor was added into the beaker which was in the water bath. While two materials were stirred thoroughly to mix them uniformly, the temperature of the water bath was formulated to 70 °C. The rotation speed of the water bath was adjusted to 600 rpm. At this time, the solution was added dropwise by 2 mL of triethanolamine to adjust the pH value to 8–9. The mouth of the beaker was sealed with a layer of plastic wrap to protect the solution from oxidation. After the solution was maintained colorless and transparent for about 30 min, it was cooled at room temperature.
- (2)
- Nano-silver solution (the core materials): First, 8.4 g of nano-silver solution was added. Ethanol, Span-80, and Tween-80 were weighed in quantity and stirred with a glass rod until the Span-80 and Tween-80 dissolved. An emulsifier with a concentration of about 2% was obtained. The emulsifier was added dropwise to the nano-silver solution. The temperature of the water bath was controlled at 60 °C, and the rotation speed was controlled at 600 rpm. The emulsion of core materials was obtained after emulsification for 1 h.
- (3)
- Microcapsules: The rotation speed of the water bath was kept at 600 rpm. The urea–formaldehyde prepolymer was slowly and gradually added to the emulsion of core material with a pipette. The 8% citric acid monohydrate was added to adjust the pH value to about 2.5–3.0. Then, they reacted for 3 h under the water bath and then stood still. After 3 days of cooling at room temperature, the wall material, core material, and remaining emulsion were washed repeatedly with distilled water and ethanol in a vacuum filter. The filter paper was removed after vacuum filtration when the water after washing became transparent. The microcapsules were then poured into petri dishes. The powdered microcapsules were obtained after drying for 48 h. The oven was formulated at 60 °C.
2.3. Preparation of Self-Healing Microcapsules
- (1)
- Preparation of melamine–formaldehyde prepolymer (the wall materials): The melamine–formaldehyde resin, the wall materials, were prepared, and they were formulated in a molar ratio of 3.5:1. A mixture of wall materials was stirred at 800 rpm, and the pH value of the mixture was adjusted to the range of 8.0–9.0 by adding triethanolamine dropwise. The mixture was stirred slowly, using the magnetic rotor. The temperature of the water bath was raised to 70 °C. The solution was stirred for 30 min at 800 rpm. Then the melamine–formaldehyde prepolymer was obtained.
- (2)
- Preparation of a rosin-modified shellac (the core materials): A total of 4.4 g of rosin solution and the 4.4 g of shellac were weighed and mixed for use. Then, 78.9 mL of ethanol, 0.15 g of Span-20, and 0.15 g of Tween-20 were compounded to prepare an emulsifier with a concentration of 1%. The emulsifier was added dropwise to the mixture of rosin and shellac and then transferred to a water bath. The system was stirred for 1 h to obtain the core solution.
- (3)
- Preparation of melamine–formaldehyde resin-coated rosin-modified shellac microcapsules: The wall material was added dropwise to the core solution, dispersed with an ultrasonic disperser for 15 min, and then transferred to a water bath. The pH value of the solution was adjusted to 4 with citric acid monohydrate solution. The stirring rotation speed of the reaction was controlled at 600 rpm for 3 h at 60 °C. At the end of the process, it was put in the oven for 3 days. Then, the products were washed repeatedly with distilled water and ethanol, filtered several times, and then dried in the oven at 60 °C for 2 days to obtain a white powder that was the self-healing microcapsules.
2.4. Preparation of Coatings with Antibacterial Microcapsules Mixed with Self-Healing Microcapsules
2.5. Testing and Characterization
2.5.1. Performance Characterization of Microcapsules
2.5.2. Gloss and Mechanical Properties
2.5.3. Antibacterial Properties of Coatings
2.5.4. Self-Healing Properties
3. Results and Discussion
3.1. Analysis of Microstructure and Chemical Composition of the Self-Healing Microcapsules
3.2. Analysis of Orthogonal Test Results
3.3. Effect of Different Adding Methods on the Physical and Chemical Properties of Coatings
3.3.1. Analysis of Color Difference and Gloss
3.3.2. Analysis of Mechanical Properties of Coatings
3.3.3. Analysis of Resistance to Liquids of Coating
3.3.4. Analysis of the Coating Transmittance
3.3.5. Analysis of Tensile Resistance of Coatings
3.4. Effect of Different Adding Methods on the Antibacterial Properties of the Coatings
3.5. Effect of Different Adding Methods on the Self-Healing Properties of Coatings
3.6. Self-Healing and Antibacterial Properties of Microcapsules in Coatings and Interfacial Interactions between Wood and Coating
- (1)
- Comparison of antibacterial and self-healing properties of coatings
- (2)
- The mechanism analysis of antibacterial and self-healing properties of coatings
4. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Materials | Materials Firm |
---|---|
Nano-sliver solution (25 PPM) | Tianjin Beichen Founder Reagent Factory, Tianjin, China |
37.0% formaldehyde | Xi’an Tianmao Chemical Co., Ltd., Xi’an, China |
Melamine C3H6N6 | Shandong Zibo Haijie Chemical Co., Ltd., Zibo, China |
Triethanolamine | Guangzhou Jiale Chemical Co., Ltd., Guangzhou, China |
Tween-80 (emulsifier) | Wuxi Yatai United Chemical Co., Ltd., Wuxi, China |
Tween-20 (emulsifier) | Wuxi Yatai United Chemical Co., Ltd., Wuxi, China |
Span-80 (emulsifier) | Shandong Zibo Haijie Chemical Co., Ltd., Zibo, China |
Citric acid monohydrate | Nanjing Quanlong Biotechnology Co., Ltd., Nanjing, China |
Absolute ethanol | Guangzhou Kema Chemical Technology Co., Ltd., Guangzhou, China |
Acetic acid (CH3COOH) | Shanghai Sinopharm Chemical Reagent Co., Ltd., Shanghai, China |
Water-based primer | Akzo Nobel Paint Co., Ltd., Guangzhou, China |
Water-based topcoat | Akzo Nobel Paint Co., Ltd., Guangzhou, China |
Escherichia coli | Beijing Conservation Biotechnology Co., Ltd., Beijing, China |
Staphylococcus aureus | Beijing Conservation Biotechnology Co., Ltd., Beijing, China |
Nutrient agar | Qingdao Hope Bio-Technology Co., Ltd., Qingdao, China |
Nutritious broth | Chixing Pharmaceutical Technology Co., Ltd., Hangzhou, China |
Detergent | Sichuan Kelun Pharmaceutical Co., Ltd., Chengdu, China |
Red ink | Guangzhou Hero Hailuo Cultural Products Co., Ltd., Guangzhou, China |
Ethanol (medical grade) | Shandong Elimokang Medical Supplies Co., Ltd., Shandong, China |
Levels | Content of Self-Healing Microcapsules (%) | Adding Method | Coating Method |
---|---|---|---|
1 | 3 | Mixing adding method A | 1 primer/2 topcoats |
2 | 6 | Independent adding method B | 3 primers/2 topcoats |
Samples (#) | Content of Self-Healing Microcapsules (%) | Adding Method | Coating Method |
---|---|---|---|
1 | 3 | Mixing adding method A | 1 primer/2 topcoats |
2 | 3 | Independent adding method B | 3 primers/2 topcoats |
3 | 6 | Mixing adding method A | 3 primers/2 topcoats |
4 | 6 | Independent adding method B | 1 primer/2 topcoats |
Samples (#) | Types | Adding Methods | Antibacterial Microcapsules (g) | Self-Healing Microcapsules (g) | Primer (g) | Topcoat (g) |
---|---|---|---|---|---|---|
1 | A | PsaT | 0.050 | 0.060 | 0.890 | 1.000 |
2 | A | PT1sa | 0.025 | 0.030 | 1.000 | 0.945 |
3 | A | PT2sa | 0.025 | 0.030 | 1.000 | 0.945 |
4 | B | PaT1s | 0.050 | 0.030 | 0.950 | 0.970 |
5 | B | PaT2s | 0.050 | 0.030 | 0.950 | 0.970 |
6 | B | PsT1a | 0.060 | 0.025 | 0.940 | 0.975 |
7 | B | PsT2a | 0.060 | 0.025 | 0.940 | 0.975 |
8 | B | PT1a2s | 0.025 | 0.030 | 1.000 | 0.945 |
9 | B | PT2a1s | 0.025 | 0.030 | 1.000 | 0.945 |
Grade | Standard of Resistance to Liquid |
---|---|
1 | The test area has no difference compared to that before the test. |
2 | Only when the light glowed, the coating reflected color, etc. |
3 | The color of the tested areas and the other areas was different according to different directions. |
4 | The coating was cracked or bulged. |
5 | The coating structure and color deteriorated, and the filter paper was stuck to the coating. |
Samples (#) | Content of Self-Healing Microcapsules (%) | Adding Method | Coating Method | Antibacterial Rate (%) |
---|---|---|---|---|
1 | 3 | A | 1 primer/2 topcoats | 81.1 |
2 | 3 | B | 3 primers/2 topcoats | 82.9 |
3 | 6 | A | 3 primers/2 topcoats | 78.9 |
4 | 6 | B | 1 primer/2 topcoats | 89.7 |
Mean value 1 | 82.0 | 80.0 | 85.4 | |
Mean value 2 | 84.3 | 86.3 | 80.9 | |
R-value | 2.3 | 6.3 | 4.5 | |
SS | 5.29 | 39.69 | 20.25 | |
df | 1 | 1 | 1 | |
F | 0.243 | 1.825 | 0.931 | |
Fcrit | 10.1 | 10.1 | 10.1 | |
Significance | - | - | - |
Samples (#) | Adding Methods | L* | a* | b* | ΔL* | Δa* | Δb* | ΔE |
---|---|---|---|---|---|---|---|---|
0 | PT | 43.20 | 19.00 | 29.30 | 0 | 0 | 0 | 0 |
1 | PsaT | 59.53 | 8.91 | 26.98 | 14.23 | −10.09 | −2.32 | 17.60 |
2 | PT1sa | 42.22 | 11.62 | 16.54 | −3.08 | −7.38 | −12.76 | 15.06 |
3 | PT2sa | 41.67 | 11.12 | 12.42 | −3.63 | −7.88 | −16.88 | 18.98 |
4 | PaT1s | 51.48 | 3.42 | 4.50 | 6.18 | −15.58 | −24.80 | 29.93 |
5 | PaT2s | 66.20 | 3.30 | 7.98 | 20.90 | −15.7 | −21.32 | 33.73 |
6 | PsT1a | 61.64 | 3.67 | 10.83 | 16.34 | −15.33 | −18.47 | 29.04 |
7 | PsT2a | 59.42 | 5.95 | 5.62 | 12.85 | −13.44 | −20.30 | 27.53 |
8 | PT1a2s | 58.15 | 5.56 | 9.00 | 14.12 | −13.05 | −23.68 | 30.50 |
9 | PT2a1s | 40.47 | 13.02 | 7.23 | −4.83 | −5.98 | −22.07 | 23.37 |
Samples (#) | Adding Methods | Gloss (%) | ||
---|---|---|---|---|
20° | 60° | 85° | ||
1 | (A) PsaT | 4.40 | 18.00 | 11.00 |
2 | (A) PT1sa | 4.40 | 15.70 | 10.50 |
3 | (A) PT2sa | 4.20 | 13.10 | 9.70 |
4 | (B) PaT1s | 2.10 | 11.15 | 8.40 |
5 | (B) PaT2s | 2.10 | 11.60 | 8.60 |
6 | (B) PsT1a | 2.10 | 11.85 | 9.20 |
7 | (B) PsT2a | 2.40 | 11.70 | 9.40 |
8 | (B) PT1a2s | 2.60 | 11.45 | 9.60 |
9 | (B) PT2a1s | 2.20 | 11.65 | 9.10 |
Samples (#) | Add Methods | Resistance to Liquids (Grade) | ||
---|---|---|---|---|
Red Ink | Detergent | Ethanol | ||
0 | PT | 5 | 2 | 1 |
1 | (A) PsaT | 5 | 1 | 1 |
2 | (A) PT1sa | 5 | 1 | 1 |
3 | (A) PT2sa | 5 | 1 | 1 |
4 | (B) PaT1s | 5 | 1 | 1 |
5 | (B) PaT2s | 5 | 2 | 1 |
6 | (B) PsT1a | 5 | 2 | 1 |
7 | (B) PsT2a | 5 | 2 | 1 |
8 | (B) PT1a2s | 5 | 2 | 1 |
9 | (B) PT2a1s | 5 | 2 | 1 |
Samples (#) | Adding Methods | Visible Light Transmittance (%) |
---|---|---|
1 | (A) PsaT | 91.38 |
2 | (A) PT1sa | 88.07 |
3 | (A) PT2sa | 88.47 |
4 | (B) PaT1s | 88.07 |
5 | (B) PaT2s | 89.98 |
6 | (B) PsT1a | 91.78 |
7 | (B) PsT2a | 88.19 |
8 | (B) PT1a2s | 71.37 |
9 | (B) PT2a1s | 87.30 |
Samples (#) | Adding Methods | Elongation at Fracture (%) | ||
---|---|---|---|---|
Before Scratching | After Scratching | After Self-Healing | ||
1 | (A) PsaT | 18.91 | 13.19 | 16.62 |
2 | (A) PT1sa | 19.78 | 14.92 | 17.38 |
3 | (A) PT2sa | 20.81 | 14.15 | 17.82 |
4 | (B) PaT1s | 17.79 | 14.46 | 16.12 |
5 | (B) PaT2s | 14.42 | 11.09 | 13.09 |
6 | (B) PsT1a | 17.86 | 14.52 | 16.72 |
7 | (B) PsT2a | 17.06 | 14.78 | 16.21 |
8 | (B) PT1a2s | 12.29 | 9.62 | 10.96 |
9 | (B) PT2a1s | 11.86 | 9.00 | 10.15 |
Samples (#) | Adding Methods | After Scratching (µm) | After Self-Healing (µm) | Self-Healing Rate (%) | Standard Deviation of Self-Healing Rate |
---|---|---|---|---|---|
1 | (A) PsaT | 28.94 | 22.48 | 22.30 | 0.0063 |
2 | (A) PT1sa | 10.90 | 8.11 | 25.60 | 0.0072 |
3 | (A) PT2sa | 23.05 | 17.46 | 24.30 | 0.0068 |
4 | (B) PaT1s | 13.34 | 12.99 | 2.60 | 0.0008 |
5 | (B) PaT2s | 20.75 | 19.18 | 7.60 | 0.0022 |
6 | (B) PsT1a | 16.71 | 9.85 | 41.10 | 0.0171 |
7 | (B) PsT2a | 14.95 | 10.10 | 32.40 | 0.0108 |
8 | (B) PT1a2s | 14.44 | 12.49 | 13.50 | 0.0041 |
9 | (B) PT2a1s | 18.65 | 13.72 | 26.40 | 0.0067 |
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Zou, Y.; Pan, P.; Zhang, N.; Yan, X. Effect of Nano-Silver Solution Microcapsules Mixed with Rosin-Modified Shellac Microcapsules on the Performance of Water-Based Coating on Andoung Wood (Monopetalanthus spp.). Coatings 2024, 14, 286. https://doi.org/10.3390/coatings14030286
Zou Y, Pan P, Zhang N, Yan X. Effect of Nano-Silver Solution Microcapsules Mixed with Rosin-Modified Shellac Microcapsules on the Performance of Water-Based Coating on Andoung Wood (Monopetalanthus spp.). Coatings. 2024; 14(3):286. https://doi.org/10.3390/coatings14030286
Chicago/Turabian StyleZou, Yuming, Pan Pan, Nana Zhang, and Xiaoxing Yan. 2024. "Effect of Nano-Silver Solution Microcapsules Mixed with Rosin-Modified Shellac Microcapsules on the Performance of Water-Based Coating on Andoung Wood (Monopetalanthus spp.)" Coatings 14, no. 3: 286. https://doi.org/10.3390/coatings14030286
APA StyleZou, Y., Pan, P., Zhang, N., & Yan, X. (2024). Effect of Nano-Silver Solution Microcapsules Mixed with Rosin-Modified Shellac Microcapsules on the Performance of Water-Based Coating on Andoung Wood (Monopetalanthus spp.). Coatings, 14(3), 286. https://doi.org/10.3390/coatings14030286