1. Introduction
The global demand for clean, renewable energy has driven the rapid expansion of offshore wind power, as offshore regions offer more consistent wind speeds and avoid land-use conflicts associated with onshore installations [
1,
2,
3]. Conventional fixed-bottom offshore wind turbines, however, are economically and technically limited to water depths below 50 m; beyond this range, their foundation costs surge exponentially, restricting access to the vast deep-water wind resources that account for over 75% of global offshore wind potential [
4,
5,
6]. This limitation has spurred the development of floating offshore wind turbine (FOWT) systems, with tension leg platforms (TLPs) emerging as a standout concept due to their unique motion stability and structural efficiency. Adapted from mature offshore oil and gas technology, TLPs use taut, pretensioned tendons to constrain vertical (heave) and rotational (pitch/roll) motions—critical for maintaining wind turbine aerodynamic performance and reducing fatigue loads on towers, blades, and nacelles [
7].
Early FOWT demonstrations, such as the spar-buoy Hywind system, validated floating wind technology, but TLPs address key shortcomings of other floating concepts (e.g., semi-submersibles, barges) by minimizing motions without requiring excessive ballast or deep drafts. For instance, Zhao et al. [
7] proposed the multi-column WindStar TLP, a lightweight design with a displacement of 5466 ton that maintains stability in 160 m water depth, outperforming heavier mono-column TLPs in both cost and efficiency. As the offshore wind industry targets deeper waters (100–200 m) and larger turbines (5–15 MW), TLPs have become a focus of research, with studies exploring mooring optimization, load coupling, and extreme condition resilience to unlock their commercial potential [
8].
Contemporary TLP FOWT research prioritizes optimizing hull geometry, mooring systems, and load-coupling models to enhance performance and reduce costs. Zhao et al. [
7] developed the WindStar TLP with three corner columns and a central tower-mounted column, achieving a pitch natural frequency of 0.248 Hz—strategically positioned between the NREL 5 MW turbine’s 1P and 3P frequencies to avoid resonance. Ren et al. [
6] further improved TLP stability by adding mooring chains to the tendon system, reducing surge displacement by 40% and tendon tension fluctuations by 20% in 1:60 scale wind-wave tunnel tests. These design innovations address the core challenge of balancing stiffness and flexibility to mitigate wave and turbine-induced loads.
A critical focus of current research is capturing the complex coupled dynamics of TLP FOWTs, which involve interactions between wind-induced aerodynamic loads, wave hydrodynamics, and mooring structural responses. Bae and Kim [
9] highlighted the importance of second-order sum-frequency wave loads, showing that these loads can excite TLP natural frequencies to cause resonance, increasing pitch accelerations by 27% and tendon tensions by 7–10% compared to linear wave models. Model testing remains essential to validate numerical models and resolve scaling challenges in TLP FOWT design. Oguz et al. [
10] conducted 1:36.67 scale tests of the Iberdrola TLPWIND concept using a software-in-the-loop approach, where a modified FAST code calculated real-time aerodynamic thrust, and a fan applied these loads to the model. This method resolved Reynolds number mismatches (a common issue with scaled rotors) and confirmed that the TLP’s surge natural period avoided wave resonance, aligning with numerical predictions. Song and Lim [
11] used 1:200 scale tests in a wave flume to evaluate a modified TLP with additional mooring lines, finding that the design reduced wave-induced surge acceleration by 30% and platform loads by 25%—validated via modified Morison equations for wave force calculation. Walia et al. [
12] further advanced experimental validation by comparing 1:50 scale tank tests of the GICON
®-TLP with OpenFAST simulations. Their results showed good agreement in natural frequencies (e.g., surge: 0.021 Hz experimental vs. 0.0213 Hz numerical; heave: 0.97 Hz experimental vs. 1.02 Hz numerical), emphasizing the need for calibrated damping matrices to account for viscous effects neglected in potential flow models. Similarly, studies like [
13] focused on irregular wave conditions, showing that TLP motion response amplitude operators (RAOs) in irregular seas are 15–20% lower than in regular waves due to wave energy dispersion. The cited literature underscores two critical requirements: firstly, numerical models must be calibrated against experimental data to ensure computational accuracy, and secondly, they must possess comprehensive functionality to guarantee result reliability. As such, this study first establishes a fully functional numerical model capable of simulating wind–wave–current coupling, which is subsequently calibrated against experimental data.
Tendon systems are the backbone of TLP stability, and current research addresses their reliability under operational, extreme, and failure scenarios. Wu et al. [
14] simulated one-tendon failure in the WindStar TLP, finding that transient responses (e.g., pitch acceleration, adjacent tendon tension) under operational conditions exceeded 50-year extreme values, highlighting the need for accidental limit state (ALS) design. They also noted that turbine shutdown strategies—often assumed to mitigate loads—could increase adjacent tendon tensions by 10% if blade pitching is abrupt, underscoring the importance of coordinated control. Complementary research [
15] explored progressive tendon failure, showing that self-stable TLP designs with optimized ballast can survive up to two tendon failures without capsizing, provided mooring pretension is balanced across remaining tendons. Extreme wave conditions, such as 50-year return period storms, are another key focus. Studies like [
16] used computational fluid dynamics (CFD) to model nonlinear wave-tendon interactions in 15 MW TLPs, revealing that wave breaking increases tendon tensions by 18% due to impulsive loads—information critical for ultra-large turbine TLP design. For intermediate water (70–100 m), ref. [
17] proposed a compact TLP with shortened tendons, showing that this design reduces tendon material costs by 25% while maintaining motion stability, expanding TLP applicability to shallower deep-water regions. Given that relevant research findings highlight the critical importance of tendon failure conditions, this study also incorporates tendon failure scenarios in the analysis of the TLP’s performance under extreme environments.
As wind turbines scale to 10–15 MW, TLP designs are evolving to accommodate increased loads. Kim et al. [
18] presented a 1:60 scale model of a DTU 10 MW TLP, showing that the platform requires 30% higher tendon pretension to counteract increased rotor thrust, but benefits from reduced specific costs (cost per MW) due to economies of scale. Boo et al. [
19] proposed a 15 MW TLP with a hexagonal hull and synthetic tendons, achieving a 12% reduction in displacement (6200 ton vs. 7000 ton for steel-tendon designs) and a 15% increase in fatigue life, leveraging polyester tendons’ corrosion resistance. Innovative concepts like fully flexible tendons [
20] and smooth particle hydrodynamics (SPH) modeling [
17] are also emerging. Ran et al. [
20] demonstrated that flexible tendons reduce dynamic tension fluctuations by 40% compared to rigid tendons, while Tagliafierro et al. [
17] used SPH to capture wave slamming on TLP columns—an effect that increases platform loads by 20% in extreme seas but is often neglected in potential flow models. Finally, [
21] synthesized these advancements, identifying standardization (e.g., TLP-specific IEC 61400-3 guidelines) and cost reduction (e.g., self-installation methods) as key enablers for commercial TLP FOWT deployment. Compared to the TLP wind turbines mentioned in the aforementioned literature, the TLP floating wind turbine designed in this study features a larger individual capacity, therefore requiring a more robust design to ensure survivability under extreme environmental loads.
Current research also explores specialized TLP designs for unique environments and applications. Zhou et al. [
22] proposed a cantilevered TLP for offshore wind-solar hybrid systems, showing that the extended deck (for solar panels) increases pitch stiffness by 10% without compromising motion stability. Li et al. [
23] focused on shallow water hydrodynamics, finding that TLP added mass in heave is 15% higher in shallow waters due to seabed reflection, requiring adjusted tendon stiffness to maintain natural frequency targets. Liu et al. [
24] introduced a tapered tendon design, reducing weight by 20% while maintaining breaking strength, a critical innovation for cost-sensitive projects. For tension load analysis, Mazarakos et al. [
25] developed a probabilistic model to predict tendon tension extremes, showing that combining wind-wave loads increases the 50-year tension exceedance probability by 12% compared to wave-only loads—essential for safety factor calibration. Martynowicz et al. [
26] provided a comprehensive dataset for the NREL 5 MW TLP, including load spectra and motion statistics, serving as a benchmark for future design optimization. These studies establish the research context for specialized TLP development and help highlight the innovation of our work in addressing the 16 MW ultra-large capacity challenge.
The main purpose of this study is to investigate the motion performance of a newly designed typhoon-resistant 16 MW TLP FOWT under extreme environmental conditions in the South China Sea. The numerical model developed in OrcaFlex is illustrated in
Figure 1. A key advantage of the present numerical model lies in its fully coupled aero-hydro-servo-elastic formulation in the time domain. By adopting a virtual reverse reconstruction method for wind turbines, this study achieves a truly fully coupled analysis of FOWT systems in practical engineering applications [
27]. This represents a significant advancement over conventional industry practices, where wind turbine and platform designs are typically decoupled and optimized through iterative processes. The high fidelity of the numerical model is ensured through two critical approaches. First, the model is rigorously calibrated against experimental data, effectively addressing inaccuracies inherent in potential flow theory for hydrodynamic calculations. The incorporation of Morison elements accounts for viscous damping effects, thereby enhancing simulation accuracy. Second, slender structural components are modeled using beam elements to capture structural deformation effects on global system responses. This is particularly important for large-capacity FOWTs, where tower flexibility significantly influences natural periods, platform motions, tendon tensions, tower base loads, and nacelle accelerations. The selection of a time-domain approach over frequency-domain methods enables accurate capture of nonlinear load effects [
28]. The model advances beyond previous implementations by explicitly incorporating tower flexibility and fully coupled wind–wave–current loading. This foundation ensures the reliability of simulation results for the TLP FOWT’s response under extreme sea states, making the findings applicable for practical engineering design. Future work will utilize this validated model for detailed analysis of tendon vortex-induced vibrations (VIV) and fatigue life.
This study makes distinct contributions to TLP FOWT research. Unlike most existing studies that focus primarily on conceptual designs such as the NREL TLP, the platform and mooring system proposed herein are novel and intended for real-world application. The design, featuring a truss central column and vertical tendons, maintains characteristic semi-compliant and semi-rigid behavior while satisfying all safety factors. Consequently, it provides substantial reference value to the academic community and establishes a practical baseline for future research and development. This paper is structured as follows:
Section 2 introduces the relevant calculation theories and the establishment of an integrated time-domain coupled analysis numerical model. In
Section 3, the calculation accuracy of the numerical model is verified using experimental data, which ensures the reliability of subsequent analysis results. In
Section 4, the motion performance and tension response of the TLP FOWT under extreme environmental conditions in the South China Sea are studied. The paper concludes with a discussion of the findings (
Section 4), followed by the final Conclusions (
Section 5).
5. Conclusions
This study established a fully coupled time-domain analysis model for the TLP FOWT, which integrates the dynamic interactions between the platform, mooring system, and wind turbine components to accurately capture the complex load transmission and motion responses of the entire system. To validate the reliability of this numerical model, experimental data from model tests were adopted for comparison. Then, we systematically evaluated the dynamic performance and mooring safety of a TLP FOWT across four extreme environmental conditions. The key findings and conclusions are as follows:
The numerical model established in this study exhibits high accuracy, with a maximum error of 1.17% between numerical and experimental results. This confirms the model’s reliability for predicting TLP motion and mooring tension, providing a credible tool for future TLP floating wind turbine design optimization.
The TLP consistently maintains its semi-compliant and semi-rigid structural characteristics across all routine and extreme conditions, validating the rationality of its core design (a truss-type central column with a taut mooring system with grouped lines).
The mooring system demonstrates robust safety and fault tolerance across all scenarios. In DLC6.1 and DLC6.2, the calculated safety factors are 1.85 and 1.78, respectively, both exceeding the ABS-specified threshold of 1.75. Meanwhile, the minimum line base tension remains above zero, meaning there is no risk of mooring slack. Under DLC10.2, which simulates single mooring line breakage, load propagation is confined to moorings in the same group. Specifically, the tension variation of Line1 and Line3 reaches up to 56.49%, while the tension variation of moorings in other groups is no more than 2%. This result proves that the grouped mooring design effectively mitigates accidental failure risks.
Overall, the findings of this study confirm that the proposed TLP design successfully balances stability, safety, and adaptability, thereby meeting industry standards for offshore wind operations. Nevertheless, this work paves the way for several important research directions. Future studies could investigate the platform’s adaptability across various water depths, perform a detailed quantitative analysis of the impact of tendon length tolerances on safety factors and fatigue life, and conduct a dedicated VIV analysis to accurately quantify its contribution to tendon fatigue damage.