A Study on Energy Loss and Transient Flow Characteristics of a Large Volute Centrifugal Pump During Power-Off Process Under Cavitation Conditions
Abstract
1. Introduction
2. Numerical Model
2.1. Calculation Model of LVCP
2.2. Governing Equations of Mixture Model
2.3. Cavitation Model
2.4. Numerical Schemes and Boundary Conditions
2.5. Mesh Generation and Uncertainty Verification
3. Experimental Verification
4. Results and Discussion
4.1. Analysis of External Performance Characteristics During Shutdown Process
4.2. Analysis of Unsteady Characteristics of Cavitation Evolution
4.3. Transient Energy Loss Characteristics
4.3.1. Entropy Production Theory
4.3.2. Characteristics of Entropy Production Distribution
4.3.3. Spatial Distribution Characteristics of Local Entropy Production
4.4. Time–Frequency Analysis of Pressure Pulsation
5. Conclusions and Outlook
- (1)
- Following the power-off process of the LVCP, the external characteristic parameters undergo drastic changes, transitioning through multiple unstable operating conditions until runaway mode are reached, with the rotational speed ultimately stabilizing at 1.25nrel. During the transitional moment, the interaction of reversal vortices, separation vortices, and their induced secondary flows collectively disrupts the internal flow patterns within the pump. This hydrodynamic instability, manifested as abrupt flow field transitions, subsequently initiates intricate cavitation phenomena. During the initial power-off phase, inverted-triangular sheet cavitation develops on blade surfaces. As operating conditions transition, flow angle mismatch induces separation vortex cavitation, while under runaway conditions, the draft tube vortex rope propagates upstream, triggering distinct cavity-type cavitation structures. There is a strong coupling relationship between the cavitation morphology at different phases of the transient process and the dynamic characteristics of the impeller.
- (2)
- The transient process exhibits significant entropy production fluctuations. Unsteady flow patterns within the flow field demonstrate strong correlations with energy dissipation characteristics. During the initial shutdown phase, microjet formation from collapsing cavitation bubbles induces steep velocity gradient amplification in the flow field. This hydrodynamic intensification drives an exponential rise in entropy production rate within the cavitation collapse core zones, while cavitation exacerbates the flow complexity in the wake region. As the process proceeds, the separation vortices caused by the mismatch of the liquid flow angle and the induced cavitation of the separation vortices lead to a large amount of energy dissipation. The entropy production rate in the draft tube of the turbine mode increases sharply, and the high entropy production rate area corresponds to the recirculation vortex and the wake vortex band area. The pressure gradient change caused by the vortex is the main reason for energy dissipation. The fluid near the wall of the draft tube is squeezed by the draft water vortex band, resulting in an increase in shear stress and thus an increase in energy dissipation.
- (3)
- This study demonstrates that pressure pulsations induced by cavitation collapse and vortex system evolution are key factors influencing transient process stability. The main frequency of pressure pulsation exhibits dynamic variation with the shaft frequency, while its amplitude demonstrates a negative correlation with the cross-sectional area of the volute. Cavitation collapse, in conjunction with flow separation, recirculation, and other vortex-related phenomena, forms an unstable excitation source that induces low-frequency, high-amplitude pressure pulsations. During the runaway process, the pressure amplitude of LVCP reaches its peak value, and the pressure fluctuations become significantly more intense. This extreme pulsation, coupled with the potential for structural system resonance, represents a critical factor impacting the operational safety and stability of the unit.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Nomenclature
| D1, D2 | Impeller inlet, outlet diameter (mm) |
| Hd | Design, Simulated, Experiment head (m) |
| HCFD | Simulated head (m) |
| HEXP | Experiment head (m) |
| J | The moment of inertia of the impeller and the motor rotor (kg·m2) |
| Qdes | Design flow rates (m3/s) |
| M | Impeller torque (N·m) |
| Z1, Z2 | Number of impeller, stay vane blades |
| fn | Impeller rotational frequency |
| ns | Specific speed |
| n | Rotational speed (r/min) |
| ui, uj, uk | Velocity components in x, y, z-direction (m/s) |
| pin, pout | The inlet and outlet pressure of the pump (Pa) |
| Fc | Condensation coefficient |
| Fe | Evaporation coefficient |
| μm | Laminar dynamic viscosity of mixture (Pa·s) |
| μt | Turbulent eddy viscosity (Pa·s) |
| μeff | The effective dynamic viscosity of the mixture (Pa·s) |
| ρm | mixed phase densities (kg/m3) |
| ρl | Liquid densities (kg/m3) |
| ρv | vapor densities (kg/m3) |
| fHT | The total error of the head |
| fηs | The comprehensive efficiency error of the test bench |
| αv | Vapor volume fraction |
| αnuc | Volume fraction of vapor nuclei contained in a unit liquid |
| ω | Rotational angular velocity (rad/s) |
| σ | Cavitation number |
| η | Efficiency (%) |
| Wall entropy production (W/K) | |
| Averaged velocity entropy production (W/K) | |
| Pulsating velocity entropy production (W/K) | |
| Rb | Mean radius of cavity (m) |
| , | Evaporation and condensation rates of the liquid and vapor phases |
Abbreviations
| LVCP | Large volute centrifugal pump |
| UDF | User-Defined Function |
| CFD | Computational Fluid Dynamics |
| SST | Shear stress transport |
| CWT | Continuous Wavelet Transform |
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| Parameter | Prototype Machine Value | Model Machine Value |
|---|---|---|
| Design flow rate Qdes (m3/s) | 9.6 | 0.294 |
| Rotational speed n (r/min) | 375 | 1000 |
| Design head Hd (m) | 75 | 27.4 |
| Impeller inlet diameter D1 (mm) | 1382 | 312 |
| Impeller outlet diameter D2 (mm) | 2020 | 456 |
| Number of impeller blades Z1 | 7 | 7 |
| Number of stay vanes Z2 | 11 | 11 |
| Item | Steady | Unsteady |
|---|---|---|
| Turbulence model | SST k-ω model | SST k-ω model |
| Inlet boundary | Total pressure (0.25 atm) | Total pressure (0.25 atm) |
| Outlet boundary | Volumetric flow rate (Qdes) | Total pressure (2.82 atm) |
| Impeller speed | 1000 r/min | Variable |
| Wall condition | No-slip wall | No-slip wall |
| Interface condition | Frozen Rotor | Transient Rotor stator |
| Pressure–velocity coupling algorithm | Coupled | Coupled |
| Convection term discretization | Second-order | Second-order |
| Maximum residual value | 10−5 | 10−5 |
| Time step | / | 5 × 10−4 s |
| Total calculation time | / | 1.5 s |
| Maximum number of iterations | 1500 | 20 (each time step) |
| Item | Volute | Impeller | Vaned Diffuser | Inlet Pipe | Outlet Pipe | Chamber |
|---|---|---|---|---|---|---|
| Mesh number (×106) | 2.21 | 1.92 | 1.98 | 0.62 | 0.52 | 0.98 |
| Minimum mesh quality | 0.4 | 0.64 | 0.66 | 0.7 | 0.7 | 0.7 |
| Items | Q (m3/s) | n (r/min) | M (N·m) | H (m) |
|---|---|---|---|---|
| Experimental | 0.101 | 699.3 | 0.019 | 7.8 |
| Simulation | 0.099 | 687.6 | 0.070 | 7.8 |
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Share and Cite
Pang, Q.; Zhang, D.; Yang, G.; Shen, X.; Pan, Q.; Geng, L.; Lu, Q. A Study on Energy Loss and Transient Flow Characteristics of a Large Volute Centrifugal Pump During Power-Off Process Under Cavitation Conditions. J. Mar. Sci. Eng. 2025, 13, 1973. https://doi.org/10.3390/jmse13101973
Pang Q, Zhang D, Yang G, Shen X, Pan Q, Geng L, Lu Q. A Study on Energy Loss and Transient Flow Characteristics of a Large Volute Centrifugal Pump During Power-Off Process Under Cavitation Conditions. Journal of Marine Science and Engineering. 2025; 13(10):1973. https://doi.org/10.3390/jmse13101973
Chicago/Turabian StylePang, Qingzhao, Desheng Zhang, Gang Yang, Xi Shen, Qiang Pan, Linlin Geng, and Qinghui Lu. 2025. "A Study on Energy Loss and Transient Flow Characteristics of a Large Volute Centrifugal Pump During Power-Off Process Under Cavitation Conditions" Journal of Marine Science and Engineering 13, no. 10: 1973. https://doi.org/10.3390/jmse13101973
APA StylePang, Q., Zhang, D., Yang, G., Shen, X., Pan, Q., Geng, L., & Lu, Q. (2025). A Study on Energy Loss and Transient Flow Characteristics of a Large Volute Centrifugal Pump During Power-Off Process Under Cavitation Conditions. Journal of Marine Science and Engineering, 13(10), 1973. https://doi.org/10.3390/jmse13101973

