For this study, we leveraged decades of computer model development and application assets as well as extant data assembled for field scale, farm-level and watershed assessments across the United States. A brief description of the approach to evaluating conservation tillage impacts on ecosystem and farm-level economics follows, prior to presentation of the results.
2.1. Modeling System
Two calibrated computer simulation models were used to simulate the ecosystem and farm-level economic impacts of conservation tillage in Buchanan County, Iowa. Both models were calibrated using historical weather, agricultural production data, farm cost and returns, and custom rate summaries. APEX was then used to simulate crop production, edge-of-field runoff, sediment and nutrient losses, and other ecological metrics under status quo and no-till practices. The crop productivity data obtained from the APEX simulations were then used as input in FEM [
26,
45], an annual economic simulation model for agricultural operations, to estimate the farm income and cost implications of the tillage practices simulated, and the crop production levels indicated by the APEX model. FEM is an annual economic simulation model that includes numerous subroutines and algorithms for simulating farm economics.
The two computer simulation models had been calibrated in previous efforts in Buchanan County, and were validated for the present study. FEM was used to determine the impacts of baseline tillage practices and no-till on farm incomes, costs, and net income. The APEX model was used to estimate crop yields and selected edge-of-field water quality metrics, namely sediment, total nitrogen, and total phosphorus in surface and subsurface flow. APEX was also used to estimate soil organic carbon levels and sequestration rates and other soil attributes. APEX and FEM have been linked in a previous effort to enable seamless transfer of data between the two models [
26]. In this study the two models were applied in fully linked mode (
Figure 1) to enable the transfer of biophysical parameters from APEX to the economic simulation model. The two models were calibrated separately prior to their use in the simulations.
APEX [
23,
24,
25] is a comprehensive field-scale model that is a modified version of the Erosion Productivity Impact Calculator (EPIC) model [
47]. Additional information describing the APEX application in this study is provided in [
34]. APEX was calibrated against surface runoff data [
48] as well as crop yield data assembled as part of the previous application [
9,
49].
Farm-level economic simulations were performed with the Farm Economic Model (FEM, Ref. [
26]). FEM is a whole-farm annual economic model that simulates the economic impacts of a wide range of scenarios on farm enterprises based on applicable behavioral practices. The model was developed primarily for environmental policy assessment as part of a National Pilot Project on Livestock and the Environment (NPP, Ref. [
26]), but is now widely applicable to a much broader range of agricultural policy assessments. FEM has been used in conjunction with APEX and SWAT to estimate the economic and environmental impacts of various policies and practices in several watersheds [
10,
26,
35]. Both farm-level and watershed-scale impacts have been assessed. Recently, FEM was also integrated within a macro-modeling system that evaluates the economic and environmental impacts of agro-ecological practices across large geographic regions [
50].
FEM simulates entire farms. Key components within the model include cropping systems and operations; livestock husbandry and nutrition; manure and waste management; equipment and machinery; types, sizes, and uses of land areas; structures and facilities; and exogenous factors. The cropping systems section of the model includes all aspects of crop management including field operations, input purchases, and grain and other product sales. The livestock systems section includes all livestock operations, nutrition, manure production characteristics, and livestock herd management. Special modules in FEM account for manure handling and storage, manure application on land, and other manure use or disposal options. All equipment, facilities and structures on the farm are accounted for in special modules that are designed to handle equipment purchase decisions and financing terms. Exogenous factors such as biophysical characteristics of the farm and government policy variables are also accounted for in the model.
Several FORTRAN routines within FEM estimate costs and returns of a farm based on livestock and crop operation schedules; ownership and the characteristics of structures, facilities, and equipment; financing terms; land areas and uses; livestock nutrition; manure production and handling; as well as other pertinent aspects of each farm enterprise. Optimizations required within the model are handled within a General Algebraic Modeling System (GAMS; Ref. [
51]) submodule that is linked to special model routines for transfer of relevant decision and exogenous variables. FEM is discussed in greater detail in [
26]. The following discussion is limited to components of the model that are directly related to evaluation of the tillage practices presented in this paper.
To estimate the economic impacts of alternative tillage systems the major cost and revenue components of relevance are grain sales, machinery repair and maintenance; fuel and lubrication; machinery ownership expenses (interest and depreciation); cost of hired and owner/operator labor; custom operation costs; and pesticide costs.
FEM permits very flexible specification of the field operations performed for a cropping system. Individual field operations can be specified for each crop in the rotation, each unique year of the rotation pattern, and each field that is unique in terms of crop management. For each operation, very flexible and detailed specifications can be provided. Field operation information includes the date of the operation, proportion of the field covered, frequency of the operation within the specified year, an indicator variable specifying whether the operation is custom hired or performed by the owner/operator, and an indicator specifying the types of fields the operation applies to. It also includes a list of input specifications detailing the machinery used for that operation, custom rates, seeding rates, herbicide use, and other crop input parameters. Furthermore, multiple implements can be specified for any field operation. The horsepower rating of the power implement determines hourly fuel and lubrication costs, while speed, width, and field efficiency of the implement determines how many hours are required for the operation.
The cost of a field operation is determined primarily by the hours required to complete that field operation. The hours required to complete a field operation on a hectare of land using a specific implement are given by
where
is the hours required per unit area of land,
is the width of the implement in meters,
is the field travel speed of the implement in km/hour,
is the implement field efficiency, and
is a unit conversion constant equal to 10. In an operation involving multiple implements with different field travel speeds, widths, or field efficiencies, the hours per hectare of the operation is computed as the hours required for the slowest implement, i.e., the implement that covers the least amount of area per unit of time.
Once the hours of use are determined for a machine, its repair and maintenance, and fuel and lubrication expenses are based on agricultural machinery management specifications in ASAE EP496.1 [
52,
53] and ASAE D497.1 [
54,
55]. Specifically, repair and maintenance expenses for machinery
j used in operation
in a given year
are given by (2), which is derived from the ASAE formula for cumulative repair and maintenance:
where
is the repair and maintenance expense for machinery
used in field operation
in year
,
is the number of hours machinery was used in field operation in year ,
is the number of hours machinery was used in all field operations in year ,
and are ASAE repair and maintenance factors,
is the purchase price of machinery , and
is the cumulative hours of use of machinery through the end of year .
Fuel expenses are also computed in the model as a function of hours of use of each implement and various machinery coefficients [
33,
34,
35,
36]. Fuel cost per hour is given as
where
is the fuel cost per hour of use,
is a coefficient equal to 0.062 for gasoline engines and 0.045 for diesel powered engines,
is the horsepower rating for the power implement, and
is the fuel price per gallon. Fuel cost per hectare is obtained by dividing
by the hectares covered per hour. Fuel cost per year is obtained by multiplying
by the hours of implement use through the entire year. Oil and other lubrication expenses are expressed as a fixed ratio of fuel expenses based on the applicable ASAE Standards [
52,
53,
54,
55], which is typically 15% of fuel expenses.
Machinery ownership expenses are also computed in FEM and are partly dependent on use, since the expected economic life of each machine is typically expressed in hours. Hours of machinery use are used to compute the expected economic life in years within the model. Machinery depreciation expenses are inversely proportional to expected economic life. Interest and principal payments, on the other hand, are given as functions of exogenous borrowing terms.
Costs of hauling, drying, and handling are functions of crop yields. This study utilized hauling, drying, and handling costs reported in the Iowa State University crop production expenses for 2022 [
56]. Harvesting costs, on the other hand, were simulated within the model. For continuous corn harvesting, the costs were determined based upon the machinery equations specified above. For corn–soybean harvesting, it was assumed that the producers would utilize custom harvesters since that is more cost-effective for the representative production area simulated, as compared to if the farmer had purchased the combine and grain heads and carts required and incurred the associated overhead, operating, and maintenance expenses.
2.2. Data Sources
Several data sources were used for this study. These data sources are described in greater detail in [
34], and only mentioned here briefly.
Cropland data layer (CDL): This data layer was used to determine relevant corn and soybean growing areas in Buchanan County. It was obtained from the USDA–NRCS data server [
57].
SSURGO soils data: The USDA–NRCS SSURGO soils data [
58] was overlaid on the CDL data in order to determine the soil types applicable to 2021 corn and soybean production fields in Buchanan County. As detailed in [
34], a total of 88,322 crop–soil polygons were simulated for continuous corn and 157,973 crop–soil polygons for corn–soybeans.
Weather data: Precipitation, minimum and maximum temperature, solar radiation, and other key weather variables were obtained from the USDA Parameter-elevation Regressions on Independent Slopes Model (PRISM) database [
59]. The simulations presented here were performed with a 25-year time horizon of weather covering the 1981–2005 period. Additional details are provided in [
34].
Crop management data: Based on the producer input detailed in [
49], specific baseline field operations were defined for continuous corn and corn–soybean fields. Those operations are outlined in [
34] and represent a reduced tillage system. To simulate “no-till”, the field cultivator and chisel plow operations were eliminated. All other operations were retained, including the row cultivation operations, but a few dates were adjusted due to the timing of operations being slightly different when fewer tillage passes are performed. Field operations simulated for the “no-till” scenario are specified in
Table 1 (for continuous corn) and
Table 2 (for corn–soybean). The schedules in
Table 1 and
Table 2 represent no-till operations on fields receiving manure. For fields not receiving manure, the manure application operation was excluded and bulk spread operation on October 23 was changed to 28.0 + 30.0 + 55.8 (N+P+K) as in [
34]. Very little crediting of manure nutrients occurred as discussed in [
9,
10,
35]. Again, as outlined in [
34], status quo tillage practices in the UMRW represented a reduced tillage style of management. Thus, the comparison between baseline and “no-till” is really a comparison between two conservation tillage scenarios; the baseline involving a few more tillage passes than the “no-till” scenario.