Optimal Design and Testing of a Crawler-Type Flax Combine Harvester
Abstract
:1. Introduction
2. Materials and Methods
2.1. Flax Cultivation Patterns in the Hilly Areas
2.2. Crawler-Type Flax Combine Harvester Structure
3. Analysis of the Working Process and Selection of Key Parameters
3.1. Selection of Cutting Table Working and Anti-Tangle Device Parameters
3.2. Analysis of the Working Process and Selection of Parameters of the Combined Threshing Unit
3.2.1. Screw Feed Head
3.2.2. Threshing Drum
3.2.3. Narrow Grille Recesses
3.3. Analysis of the Working Process and Selection of Parameters of the Combined Cleaning Device
3.3.1. Structural Design
3.3.2. Determination of Structural Parameters
3.3.3. Determination of Movement Parameters
3.3.4. Determination of Wind Turbine Parameters
4. Analysis of Tests and Results
4.1. Test Site, Materials, Equipment
4.2. Test Methods and Evaluation Indicators
4.3. Analysis of Results
4.4. Analysis of Model Interaction Items
4.5. Optimal Working Parameters Determination and Experimental Verification
5. Discussions
- (1)
- This study aims at the current status of China’s linen plants and the conditions and planting models of the planting in the hills and mountains in Gansu Province. After the optimization design of key links such as linen harvesting, transportation, degranulation, and clear selection, the linseed harvester can meet the current joint harvesting requirements of linen seed seeds in Gansu Province. Compared with existing flax combine harvesters, the machine is suitable for mechanized combined harvesting of flax in hilly areas, filling the gap in China’s hilly areas where flax cannot be mechanized for combined harvesting, and can solve the problem that existing large combine harvesters cannot carry out hilly area operations. At the same time, the harvesting efficiency of this machine can reach 0.5 hm2·h−1, and one person can only harvest 0.06 hm2 a day. The flax harvest has a significant impact on the economy of linen planting, which is consistent with the research conclusions of Dai et al. [20] and Souček, J et al. [8]. Similarly, the optimized design of the hilly areas and linen combined harvester can achieve an efficient harvest of linen, which is improves the operating performance of the machine compared with the large linen combined harvesting machine [20].
- (2)
- Trials found that different flax varieties have different plant heights and stem moisture content, which has a certain impact on the mechanization of the combined effect of harvesting. Špokas L. et al. [38] showed that the stand lodging rate and water content of crops before harvest have a great influence on grain loss after threshing and cleaning by combine harvesters. Based on the research results obtained, it can be stated that the increase in the clearance between shutters of the upper sieve from 9 mm to 14 mm allows for a decrease in grain losses behind the straw walker and cleaning mechanism by 0.13% in the case of wheat and by 0.24% in case of barley. By the same token, when operating on an inclined field, the flaxseed, and offcuts inside the cleaning system were affected by gravity, resulting in an uneven distribution of flaxseed and offcuts on the screen surface of the vibrating sieve, with offcuts piling up on the screen surface and poor cleaning results. Therefore, this study continues to investigate the relationship between the combine’s walking posture and the flax plant.
- (3)
- China made a breakthrough in the mechanized harvesting of flax, but the degree of mechanization is very low compared with wheat, rice, and other staple crops, and the existing rice and wheat combine harvesters in the current market cannot adapt to the mechanized combined harvesting of flax, and the specialized foreign flax harvesters are less utilized, expensive, unacceptable to farmers, and not suitable for the mechanized harvesting of flax in China. The crawler-type flax combine harvester designed in this study improves harvesting efficiency, saves labor costs, and reduces labor intensity. The key components of the flax combine designed in this study can be sold as accessories and installed on common rice and wheat combines to enhance the practicality and utilization of the machine, which can increase the marketability of the machine.
6. Conclusions
- (1)
- In this study, the self-propelled flax combine harvester was optimized through mechanism design and theoretical calculations for the conditions and planting patterns of flax field cultivation and hilly cultivation in China and Gansu Province. The machine was adapted to the combined harvesting operation of flax in the irrigation area of Hexi and the hilly area of Loess Plateau, and the operation effect meets the combined harvesting requirements of flax.
- (2)
- By the Box–Behnken experimental design, 17 sets of response surface analysis experiments were carried out with advancing speed (x1), threshing drum speed (x2), and centrifugal fan speed (x3) as independent variables, and threshing rate (Y1) and total loss rate (Y2) as response values, using a three-factor, three-level response surface analysis method. The order of influence of the three factors on the threshing rate was threshing drum speed, advancing speed, and centrifugal fan speed, while the order of influence on the total loss rate was advancing speed, centrifugal fan speed, and threshing drum speed.
- (3)
- The test results showed that under a typical dryland dense flax cultivation pattern, the test machine had a 97.46% netting rate and a 2.99% total loss rate according to the test design criteria. The total loss rate was 2.99%. This shows that the optimization of the working parameters can reduce the losses in the process of mechanized flax harvesting and improve the harvesting efficiency, and the operational effect can meet the market requirements of flax harvesting.
Author Contributions
Funding
Institutional Review Board Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Parameters | Value |
---|---|
Structural forms | Full-feed crawler |
Overall machine dimensions (L × W × H)/mm | 4950 × 2150 × 2590 |
Width of cutting table/mm | 1900 |
Feeding capacity/(kg·s−1) | 4.0 |
Operating speed/(m·s−1) | 0.75–1.5 |
Productivity/(hm2·h−1) | 0–0.5 |
Rated power/kW | 51.5 |
Rated speed/(r·min−1) | 2400 |
Chain harrow type | Chain rake type |
Threshing drum parameters (diameter × length)/mm | 550 × 1350 |
Track pitch × number of knots × width/mm | 90 × 44 × 400 |
Track gauge/mm | 1080 |
Ground clearance/mm | 320 |
Levels | Test Factors | ||
---|---|---|---|
Advancing Speed/(m·s−1) | Threshing Drum Speed/(r·min−1) | Centrifugal Fan Speed/(r·min−1) | |
−1 | 0.5 | 600 | 780 |
0 | 1 | 700 | 885 |
1 | 1.5 | 800 | 990 |
Test No. | x1 | x2 | x3 | Y1/% | Y2/% |
---|---|---|---|---|---|
1 | 0 | 0 | 0 | 95.03 | 4.09 |
2 | 0 | 0 | 0 | 95.08 | 4.06 |
3 | −1 | −1 | 0 | 85.87 | 6.55 |
4 | 1 | 0 | 1 | 97.53 | 4.5 |
5 | 1 | 1 | 0 | 98.23 | 2.63 |
6 | 0 | 0 | 0 | 96.94 | 4.07 |
7 | 0 | 0 | 0 | 95.05 | 4.02 |
8 | 0 | −1 | −1 | 86.7 | 4.88 |
9 | −1 | 1 | 0 | 96.01 | 9.32 |
10 | 0 | 1 | −1 | 95.51 | 3.48 |
11 | 1 | 0 | −1 | 92.88 | 2.43 |
12 | 0 | 0 | 0 | 95.02 | 4.21 |
13 | −1 | 0 | −1 | 93.18 | 6.05 |
14 | 0 | −1 | 1 | 86.46 | 6.1 |
15 | −1 | 0 | 1 | 91.18 | 7.14 |
16 | 1 | −1 | 0 | 91.39 | 6.18 |
17 | 0 | 1 | 1 | 98.55 | 6.13 |
13 | 0 | 0 | 0 | 95.03 | 4.09 |
Test Index | Sources of Variance | Regression Coefficients | Variance Sum | Degree of Freedom | F | p |
---|---|---|---|---|---|---|
Threshing rate | Model | 254.95 | 9 | 28.33 | 38.46 | <0.0001 ** |
x1 | 23.77 | 1 | 23.77 | 32.27 | 0.0007 ** | |
x2 | 179.36 | 1 | 179.36 | 243.53 | <0.0001 ** | |
x3 | 3.71 | 1 | 3.71 | 5.04 | 0.0596 | |
x1x2 | 2.72 | 1 | 2.72 | 3.70 | 0.0960 | |
x1x3 | 11.06 | 1 | 11.06 | 15.01 | 0.0061 ** | |
x2x3 | 2.69 | 1 | 2.69 | 3.65 | 0.0976 | |
x12 | 0.46 | 1 | 0.46 | 0.63 | 0.4550 | |
x22 | 20.72 | 1 | 20.72 | 28.13 | 0.0011 ** | |
x32 | 8.26 | 1 | 8.26 | 11.22 | 0.0123 * | |
Residual error | 5.16 | 7 | 0.74 | |||
Lack-of-fit | 2.28 | 3 | 0.76 | 1.06 | 0.4597 | |
Error | 2.87 | 4 | 0.72 | |||
Sum | 260.11 | 16 | ||||
Total loss rate | Model | 51.25 | 9 | 5.69 | 455.97 | <0.0001 ** |
x1 | 20.13 | 1 | 20.13 | 1611.74 | <0.0001 ** | |
x2 | 0.97 | 1 | 0.97 | 77.35 | <0.0001 ** | |
x3 | 6.18 | 1 | 6.18 | 494.63 | <0.0001 ** | |
x1x2 | 12.08 | 1 | 12.08 | 966.88 | <0.0001 ** | |
x1x3 | 0.24 | 1 | 0.24 | 19.22 | 0.0032 ** | |
x2x3 | 0.51 | 1 | 0.51 | 40.93 | 0.0004 ** | |
x12 | 4.73 | 1 | 4.73 | 378.80 | <0.0001 ** | |
x22 | 5.84 | 1 | 5.84 | 467.43 | <0.0001 ** | |
x32 | 0.061 | 1 | 0.061 | 4.85 | 0.0634 | |
Residual error | 0.087 | 7 | 0.012 | |||
Lack-of-fit | 0.067 | 3 | 0.022 | 4.33 | 0.0955 | |
Error | 0.021 | 4 | 5.150 × 10−3 to × 10−3 | |||
Sum | 51.34 | 16 |
Test Indicators | Threshing Rate/% | Contamination Rate/% | Breakage Rate/% | Cutter Loss Rate/% | Entrainment Loss Rate/% | Cleaning Loss Rate/% | Splash Loss Rate/% | Total Loss Rate/% |
---|---|---|---|---|---|---|---|---|
Standard values | ≥95 | ≤5 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤5 |
Test results | 97.46 | 3.91 | 0.09 | 1.43 | 0.26 | 1.09 | 0.21 | 2.99 |
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Shi, R.; Dai, F.; Zhao, W.; Liu, X.; Wang, T.; Zhao, Y. Optimal Design and Testing of a Crawler-Type Flax Combine Harvester. Agriculture 2023, 13, 229. https://doi.org/10.3390/agriculture13020229
Shi R, Dai F, Zhao W, Liu X, Wang T, Zhao Y. Optimal Design and Testing of a Crawler-Type Flax Combine Harvester. Agriculture. 2023; 13(2):229. https://doi.org/10.3390/agriculture13020229
Chicago/Turabian StyleShi, Ruijie, Fei Dai, Wuyun Zhao, Xiaolong Liu, Tianfu Wang, and Yiming Zhao. 2023. "Optimal Design and Testing of a Crawler-Type Flax Combine Harvester" Agriculture 13, no. 2: 229. https://doi.org/10.3390/agriculture13020229
APA StyleShi, R., Dai, F., Zhao, W., Liu, X., Wang, T., & Zhao, Y. (2023). Optimal Design and Testing of a Crawler-Type Flax Combine Harvester. Agriculture, 13(2), 229. https://doi.org/10.3390/agriculture13020229