Industrial Metaverse and Technical Diagnosis of Electric Drive Systems
Abstract
1. Introduction
2. Materials and Methods
3. Experiments
4. Results and Discussion
5. Conclusions
6. Patents
Author Contributions
Funding
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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| No | Function Design | Function Name | Features of Application | Description |
|---|---|---|---|---|
| 1 | ![]() | Engine | Engine technical data: P—power, kW; Uн—supply voltage, V; n—rated speed, rpm; p—number of pole pairs; J—moment of inertia, kg·m2 η—efficiency factor; cosφ—power factor; Km—overload capacity; Kp—starting torque multiple; Ki—starting current multiple. Equivalent circuit parameters: Ls—stator inductance, H; Lr—rotor inductance, H; Lm—mutual inductance, H; Rs—stator resistance, Ω; Rr—rotor resistance, Ω. | Represents user’s interaction with real engine; for correct operation, it is necessary to set technical parameters used for calculations and ensure operation of other connected functions |
| 2 | ![]() | Real data/real data recorder | Reading real data from equipment/writing real data (user setting—the name of table to write to the database; if the value is default, the table name is assigned by the system). | Links real equipment and databases used in the system |
| 3 | ![]() | Digital twin/engine model | Engine Technical data: P—power, kW; Uн—supply voltage, V; n—rated speed, rpm; p—number of pole pairs; J—moment of inertia, kg·m2 η—efficiency factor; cosφ—power factor; Km—overload capacity; Kp—starting torque multiple; Ki—starting current multiple. Equivalent circuit parameters: Ls—stator inductance, H; Lr—rotor inductance, H; Lm—mutual inductance, H; Rs—stator resistance, Ω; Rr—rotor resistance, Ω. | Provides interaction with the model used as a digital twin; allows user to configure digital twin and specify features and boundary conditions used in simulation |
| 4 | ![]() | Synthetic data/synthetic data recorder | Reading/writing data generated by a digital model (digital twin) (user setting—the name of table to write to the database; if the value is default, the table name is assigned by the system). | Links synthesized objects and databases and separates real data from generated data |
| 5 | ![]() | Broadcasting system output to wearable devices (augmented-reality glasses) | The user sets the device’s IP address, permissions, and settings related to the system’s information security. | Allows the user to customize interaction method and connection parameters with wearable devices |
| 6 | ![]() | Visualization block | The user sets the types of visual data representations and the period (number of display points). Three modes can be enabled: graph mode, Park vector, and diagnostic curve. | Provides selection and setup methods for visualizing data from engine |
| 7 | ![]() | Graph visualization | The user selects the phase for which data should be displayed. In reality, these are Ia, Ib, and Ic. | Allows user to configure graphical visualization |
| 8 | ![]() | Diagnostic curve visualization [49] | The user sets the frequency (number of points per period) and number of segments. | Allows user to configure the diagnostic curve |
| 9 | ![]() | Park vector visualization | The user sets the frequency (number of points per period). | Allows user to configure Park vector visualization |
| 10 | ![]() | Type of defect simulated by the system | The user sets the type of defect. The configuration of defects depends on the capability of the digital model used as a digital twin. | Enables setup, configuration, and execution of specialized code simulating engine defect |
| 11 | ![]() | Custom program code | The user sets their own code or uses template code. One of the templates is a data preprocessing code. | Allows user to create any custom code and execute it |
| 12 | ![]() | Artificial intelligence block for training the model | The user selects artificial intelligence models and algorithms for training the model and the necessary parameters for training. | Allows user to setup, configure, and launch built-in artificial intelligence models or custom models |
| 13 | ![]() | Class name input block for manual data labeling | The user sets the class name. | Enables user to enter class name values |
| 14 | ![]() | Class name input block for auto data labeling | The user sets the templates for automatic class specification. | Provides ability to customize existing templates and create new templates |
| 15 | ![]() | AI model training block | The user sets the learning target and key learning quality metrics. | Allows user to choose model training methods, various tuning coefficients, and also to add custom training algorithms |
| 16 | ![]() | Block indicating that training process has been completed | This block is informational. The user does not configure it. | Provides visualization of AI model’s training goal achievement |
| 17 | ![]() | Trained AI model connection block | The user sets the path to the saved AI model trained in advance. | Allows user to load pre-trained model |
| 18 | ![]() | Electric motor diagnostic status output block | The user sets state–class data pairs | Provides visualization of current engine state or engine defect if one is detected |
| Class Number | Class Description |
|---|---|
| 1 | engine operation without defect under no load |
| 2 | engine operation without defect under 50% load |
| 3 | engine operation without defect under 100% load |
| 4 | engine operation under no load with misalignment defect |
| 5 | engine operation with misalignment defect under 50% load |
| 6 | engine operation with misalignment defect under 100% load |
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© 2025 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
Share and Cite
Koteleva, N.; Korolev, N.; Kovalchuk, M. Industrial Metaverse and Technical Diagnosis of Electric Drive Systems. Appl. Sci. 2025, 15, 12699. https://doi.org/10.3390/app152312699
Koteleva N, Korolev N, Kovalchuk M. Industrial Metaverse and Technical Diagnosis of Electric Drive Systems. Applied Sciences. 2025; 15(23):12699. https://doi.org/10.3390/app152312699
Chicago/Turabian StyleKoteleva, Natalia, Nikolay Korolev, and Margarita Kovalchuk. 2025. "Industrial Metaverse and Technical Diagnosis of Electric Drive Systems" Applied Sciences 15, no. 23: 12699. https://doi.org/10.3390/app152312699
APA StyleKoteleva, N., Korolev, N., & Kovalchuk, M. (2025). Industrial Metaverse and Technical Diagnosis of Electric Drive Systems. Applied Sciences, 15(23), 12699. https://doi.org/10.3390/app152312699



















