1. Introduction
The development of the mining industry plays a crucial role in the national economy. In China, metal mines are primarily underground. Effective control of goaf surrounding rock instability and surface subsidence constitutes one of the critical research topics in mining operations of metal ore deposits [
1,
2]. Mining methods have a direct impact on the economic efficiency, survival, and development of mines. Whether the mining methods adopted by a mine are reasonable and appropriate plays a central role in underground mining operations [
3]. Traditional mining methods treat mining, backfilling, and support as separate processes, resulting in backfilling lagging behind mining by 2–3 cycles. The roof has undergone irreversible deformation, and the support strength design did not account for the collaborative load-bearing capacity of the backfill material, often leading to varying degrees of subsidence at the surface. This significantly impacts the stability of the surrounding rock in the goaf, causing widespread deformation or even collapse of the overlying strata, and posing numerous adverse effects on the surrounding environment, buildings, transportation, and subsequent mining operations [
4,
5,
6,
7,
8,
9]. In contrast, the Coordinated Mining Method emphasizes the harmonization, collaboration, and synchronization among all mining elements. Through a macro-level perspective, it optimizes and coordinates operations across functional units, facilitating the transformation from non-cooperative to cooperative relationships among multiple innovative entities. This approach highlights the synergistic attributes of mining components and their resultant comprehensive benefits, thereby enhancing holistic mining efficiency and outcomes [
10,
11]. Rational coordination of the ‘Excavation-Backfill-Roof Contacting’ sequence facilitates orderly stress transfer, mitigating dynamic disasters such as rock burst that may result from abrupt stress release [
12]. Concurrently, backfill serves to buffer and support during stress redistribution, retarding deformation and failure rates in rock masses while prolonging stope stability duration [
13,
14].
Investigating surrounding rock deformation and surface movement during extraction constitutes the fundamental basis for safe and efficient orebody mining [
15]. In recent years, researchers globally have achieved remarkable progress in numerical simulation of coordinated subsidence control [
16]. Regarding the integration of engineering cases with numerical simulations, Rui, L. [
17] examined the effects of backfill ratios, overlying loess thickness, and slope spans on surface subsidence, while validating the accuracy of theoretical calculations. Guo, J. et al. [
18] investigated load-bearing conditions of the backfill-pillar system under varying backfill-roof contact percentage, deriving a computational expression for pillar safety factors. Results demonstrate that higher backfill ratios not only enhance pillar stability but also reduce surface subsidence and ecological disturbance. Cheng, G. et al. [
19] employed geomechanical methodologies to investigate strata movement mechanisms in the floor strata and surface deformation patterns at Chengchao Iron Mine, and they systematically analyzed the temporal evolution of rock mass responses and surface displacement during extraction, establishing a theoretical framework for predicting and preventing mining-induced surface hazards. Furthermore, the study proposed risk mitigation through optimized extraction sequences and support design modifications. Zhao, Y. et al. [
20] conducted a case study at Shirengou Iron Mine, employing the Rock Mass Rating (RMR) classification system and kinematic analysis to investigate failure progression mechanisms during the transition from open-pit to underground mining. Utilizing FLAC3D, Zaicheng, X. et al. [
21] established a goaf numerical model to systematically analyze driving factors and developmental patterns of ground subsidence in gypsum mines based on deformation gradients and evolutionary trends, providing a theoretical-technical framework for safe mining and hazard mitigation. Ming, T. et al. [
22] systematically analyzed the regulatory mechanism of backfill-roof contact percentage on stope stability during two-step extraction. The study further proposed a staged backfill optimization strategy based on an arching model, providing significant references for safe and efficient mining in deep operations.
Backfill mining converts waste rock and tailings into cemented paste backfill pumped into goafs, thereby mitigating mining-induced geohazards [
23,
24,
25,
26]. As a core methodology for green mine development, backfill mining demonstrates significant advantages including environmental sustainability, operational safety, production efficiency, and low-carbon footprint, proving essential for achieving surface subsidence control, safe extraction, and ecological conservation [
27,
28]. Nan, Z. et al. [
29] proposed a roadway backfilling methodology for longwall mining operations, conducting mechanical property testing on backfill materials to determine optimal mix proportions under longwall-induced ground conditions. Yaodong, J. et al. [
30] established through 60+ numerical models with varying coal pillar heights and backfill ratios that coal pillar strength increases proportionally with roadway backfill volume. Jixiong, Z. et al. [
31] established a ground subsidence numerical model based on actual surface infrastructure types and subsidence patterns, demonstrating that solid waste backfill mining technology effectively mitigates surface settlement and deformation while preserving infrastructure integrity. Tesarik, D. et al. [
32] revealed through long-term monitoring of mine roofs and pillars during stope extraction that cemented backfill masses significantly improved goaf stability. Jianxin, Y. et al. [
2] investigated subsurface backfill mining impacts on surface stability through practical mining engineering, demonstrating that backfill methods effectively control surface subsidence while reducing impacts on overlying structural stability. Fangrui, L. et al. [
10] methodically elucidated the efficacy of coordinated extraction using multiple backfill techniques to comprehensively investigate mine fault stability. Pengfei, W. et al. [
33] conducted proportioning tests on paste backfill simulants (coal gangue, fly ash, cement) with compressive strength as the control parameter, determining that backfill ratio and stope span are primary governing factors for preventing overlying strata failure; higher backfill ratios reduce strata stress/displacement, whereas larger stope spans amplify these changes. Current research on backfill-roof contact has reached relative maturity domestically and internationally; however, studies concerning stress release rates and their coupling mechanisms with backfill-roof contact ratios remain limited.
This study investigates a large-scale iron mine under actual operational conditions. Utilizing Midas-GTS NX (2019 v1.2) numerical simulation software and the stress reversal method, we established numerical models incorporating four orebody dip angles, five mining-backfill stress release coefficients, and both roof-contacted/non-contacted scenarios to evaluate coordinated subsidence control in the ‘Integrated Mining-Backfill-Roof Contacting’ system. The analysis characterizes strata and surface displacement variations across different dip angles, stress release coefficients, and roof contact conditions, further revealing the evolutionary mechanisms of coordinated ground movement. This research provides a theoretical foundation for optimizing the coordinated subsidence control technology in the ‘Excavation-Backfill-Roof Contacting’ system, ensuring operational stability and safety during metal ore extraction while minimizing environmental impacts. These advancements hold significant practical implications for advancing sustainable development in the metal mining industry.
Figure 1 shows the IMBR research process flow chart.
3. Results
3.1. Maximum Displacements of Ground Surface and Surrounding Rock with and Without Backfill-Roof Contact Under Different Stress Release Coefficients
Numerical model calculations yielded displacement nephograms (contour plots) of the ground surface and surrounding rock for various stress release coefficients, both with and without backfill-roof contact.
Figure 8 and
Figure 9 present representative overall displacement nephograms.
Figure 8 shows the overall displacement nephograms for the ground surface and surrounding rock with a 30° orebody dip angle under a 100% stress release coefficient, comparing scenarios with and without backfill-roof contact.
Figure 9 presents the corresponding nephograms under a 20% stress release coefficient. The maximum overall displacements extracted from these nephograms for different stress release coefficients and contact conditions are detailed in
Table 3,
Table 4,
Table 5 and
Table 6.
3.2. Synergistic Ground Control Effect of “Mining-Filling”
The displacement reduction rate (
) under different ore body dip angles and excavation stress release rates is based on the maximum displacement values (
U100%) of the surface and surrounding rock after excavation, where the stress release rate is 100%. First, calculate the difference between the overall displacement extremes (
Ui, where
i = 80%, 60%, 40%, 20%) under different stress release rates and the baseline data. Then, calculate the percentage of the difference relative to the baseline data to obtain the displacement reduction rate. As shown in Formula (17):
The displacement reduction rates for surface and surrounding rock under different stress release coefficients and ore body inclinations, for both non-roof contact conditions and roof contact conditions, are shown in
Figure 10 and
Figure 11.
Under non-roof contact conditions, as the excavation-induced stress release coefficient decreases, the reduction rate of overall surface displacement increases; as the orebody dip angle decreases, the reduction rate of overall surface displacement increases. At 30° dip angle, the growth slope exhibits minimal change; for other dip angles, as the excavation-induced stress release coefficient decreases, the growth slope gradually reduces.
Under non-roof contact conditions, as the excavation-induced stress release coefficient decreases, the reduction rate of overall surrounding rock displacement increases. Within the 90–70° dip angle range, as the dip angle decreases, the overall displacement reduction rate decreases. However, at 30° dip angle when stress release coefficients are ≤60%, the displacement reduction rate exceeds the value observed at 90° dip angle. For different dip angles, as the excavation-induced stress release coefficient decreases, the growth slope progressively reduces.
Under roof contact conditions, as the excavation stress release coefficient decreases, the overall surface displacement reduction rate increases; as the ore body dip angle decreases, the overall surface displacement reduction rate increases. When the ore body dip angle is 30°, the growth slope changes little; for other ore body dip angles, as the excavation stress release coefficient decreases, the growth slope gradually decreases.
Under roof contact conditions, as the excavation stress release coefficient decreases, the overall rock mass displacement reduction rate increases; When the ore body dip angle is between 90° and 70°, as the dip angle decreases, the overall displacement reduction rate decreases; however, when the dip angle is 30°, after the stress release coefficient is less than or equal to 60%, the displacement reduction rate exceeds the value at a dip angle of 90°. For different dip angles, as the excavation stress release coefficient decreases, the growth slope gradually decreases.
3.3. Synergistic Ground Control Effect of IMBR
The subsidence control efficacy of Coordinated Excavation-Backfill-Roof Contacting is quantified by the percentage reduction in total surface displacement between roof-contacted and non-contacted scenarios across varying stress release rates and orebody dip angles (
). First, compute the difference between peak displacements in non-contacted and contacted cases under identical stress release rates and dip angles (
, where
i = 100%, 80%, 60%, 40%, 20%). Then, express this difference as a percentage of the peak displacement in the non-contacted scenario. As formulated in Equation (18):
The displacement reduction rates for surface and surrounding rock between roof-contacted and non-contacted scenarios under varying stress release coefficients and orebody dip angles, calculated via the formula, are graphically represented in
Figure 12.
The resultant surface displacement reduction rate increases with decreasing excavation-induced stress release coefficient. Concurrently, this rate amplifies as the orebody dip angle diminishes. For varying dip angles, the growth slope of reduction rate versus stress release coefficient steepens progressively with reduced coefficient values. Conversely, the rate augmentation attenuates with declining dip angles.
With decreasing excavation-induced stress release coefficient, the resultant displacement reduction rate of surrounding rock initially declines then increases at orebody dip angles of 90°, 70°, and 50°, while monotonically decreases at 30°. The variation patterns and magnitudes of reduction rates are similar between 90° and 70° dips. At 50° dip, the reduction rate reaches its minimum when stress release rate exceeds 40%. For 30° dip, the reduction rate converges with 90°/70° values above 80% release rate; within 40–80% release range, it exceeds the 50° dip rate but remains lower than 90°/70° values; below 40%, it demonstrates the lowest reduction rate among all dip configurations.
4. Discussion
4.1. Characterization of Strata Movement in IMBR
Under identical conditions, the kinematic patterns of surrounding rock and surface movement exhibit similarity between contacted and uncontacted scenarios, differing primarily in displacement magnitude control. Extracting the 100% stress release rate case, typical displacement profiles and isosurfaces of strata movement under contacted conditions across varying orebody dip angles are analyzed to characterize the synergistic evolution of IMBR.
Figure 13 shows typical cross-sections and contour maps of rock layer displacement under different ore body dip angle conditions (the contour lines in the figure represent the contour lines of strongly disturbed areas at the surface). Based on the rock layer displacement distribution cloud map in the cross-section diagram, the areas are divided into four zones: strong, moderate, low, and slight displacement disturbance (I, II, III, IV), thereby obtaining the displacement zoning of typical cross-sections of rock layer movement under different ore body dip angle conditions. as shown in
Figure 14.
Ore body dip angle 90°: Strongly disturbed areas are symmetrically distributed on the roof and floor; moderately disturbed areas are distributed on the roof, floor, and side walls of the upper and lower benches, appearing approximately symmetrically; weakly disturbed areas are symmetrically distributed on the side walls of the upper and lower benches. The disturbed area on the roof is larger than that on the floor, extending from the surrounding rock to the surface, forming a strongly disturbed area at the surface; other areas are weakly disturbed. The top positions of the isocontours of the strongly, moderately, and weakly disturbed zones are approximately aligned with the centerline of the mining area.
Ore body dip angle 70°: Strongly disturbed zones are distributed in the roof, floor, upper part of the upper bench sidewall, and lower part of the lower bench sidewall, with the disturbed zone in the upper part of the upper bench sidewall being larger than that in the lower part of the lower bench sidewall. Moderately disturbed zones are distributed in the roof, floor, upper part of the upper bench sidewall, and lower part of the lower bench sidewall, with the disturbed zone in the upper part of the upper bench sidewall being larger than that in the lower part of the lower bench sidewall. Low-disturbance zones are distributed in the roof, floor, and upper and lower bench sidewall areas, with the roof and upper bench sidewall areas being larger than the floor and lower bench areas. The roof disturbance zone extends to the surface, forming a strong disturbance zone at the surface; other areas are micro-disturbance zones. The top positions of the strong and moderate disturbance zone isocontours are approximately aligned with the centerline of the mine.
Ore body dip angle of 50°: Strongly disturbed zones are distributed on the left side of the roof, the right side of the floor, the upper part of the upper bench sidewall, and the lower part of the lower bench sidewall. The disturbed zone in the upper part of the upper bench sidewall is larger than that in the lower part of the lower bench sidewall. Moderately disturbed areas are distributed on the roof, floor, upper part of the upper bench sidewall, and lower part of the lower bench sidewall, with the disturbed area on the upper part of the upper bench sidewall being larger than that on the lower part of the lower bench sidewall. Weakly disturbed areas are distributed on the roof, floor, and upper and lower bench sidewall regions, with the roof and upper bench sidewall regions being larger than the floor and lower bench regions. The disturbed area on the roof extends to the surface, forming a strongly disturbed area at the surface. Other areas are classified as low-disturbance zones. The top positions of the isopleths for the strong and moderate disturbance zones are approximately aligned with the centerline of the mine.
Ore body dip angle 30°: Strongly disturbed areas are only distributed in the central region of the upper bench sidewall; moderately disturbed areas are distributed on the left side of the roof, the right side of the floor, the upper bench sidewall, and the lower part of the lower bench sidewall, with the disturbed area in the upper part of the upper bench sidewall being larger than that in the lower part of the lower bench sidewall. Low-disturbance zones are distributed in the roof, floor, and upper and lower bench sidewall areas, with the roof and upper bench sidewall areas being larger than the floor and lower bench areas. The roof disturbance zone extends to the surface, forming a strongly disturbed surface zone; other areas are weakly disturbed zones.
To quantitatively analyze the disturbance zones of different ore body inclinations, the areas of positive influence on surface subsidence displacement were quantified for the roof and upper plate influence zones. This yielded quantitative data on the displacement zones of typical rock layer movement profiles under different ore body inclinations, as shown in
Figure 15,
Figure 16,
Figure 17 and
Figure 18. The data in the figures were extracted to produce a quantitative table of displacement zones for typical rock layer movement profiles under different ore body inclinations.
Table 7 presents the quantified displacement zone areas of typical stratigraphic movement profiles under different ore body dip angles.
As the orebody dip angle flattens, the areal extent of both intense and low-disturbance zones progressively increases, amplifying surface displacement impacts. Quantitatively, surface displacements in intense disturbance zones measure: 7.2 mm at 90° dip, 8.7 mm at 70°, 13.0 mm at 50°, and 19.0 mm at 30°.
4.2. Essential Mechanism Analysis of Strata Movement in IMBR
Surface displacement exhibits a negative correlation with orebody dip angle, attributable to distinct stress field distributions induced by stope geometry variations across dip angles. To further reveal the underlying mechanism of this phenomenon, this study used the Mathews stability diagram method, focusing on systematic analysis through the gravity adjustment factor
C and the mine shape factor
S [
50,
51,
52,
53,
54].
The design process of the Mathews stability diagram method is based on two factors: stability number
N and mine shape coefficient
S. After determining the stability index
N, the value of
S can be determined based on the extended Mathews stability diagram. As evidenced by Mathews stability analysis in
Figure 19, stope stability shows positive correlation with Mathews stability number
N, while demonstrating negative correlation with the logarithmic function of the shape factor
S.
The stability number
N is calculated as:
where
Q′—rock mass quality index,
A—stress reduction factor,
B—joint orientation correction factor, and
C—gravitational adjustment coefficient.
The stability index
N is positively correlated with the gravity adjustment coefficient. The calculation method for the gravity adjustment coefficient is shown in
Figure 20. It can be concluded that: the roof
C is 1, the upper side wall 30°
C is 1.94, 50°
C is 3.50, 70°
C is 5.61, and 90°
C is 8.00.
The stope shape factor
S is calculated as:
where
X—stope width (m) and
Y—stope length (m).
The top plate S is 18.75 m, the upper side wall 30° S is 35.29 m, 50° S is 30.54 m, 70° S is 27.97 m, and 90° S is 27.27 m.
With flattening orebody dip angles, the gravitational adjustment coefficient of the roof gradually decreases, with the gravitational adjustment coefficient C showing a significant reduction, directly leading to a decrease in the stability factor N, which is detrimental to the local stability of the mining area; simultaneously, the shape factor S increases as the dip angle decreases, with its logarithm logS correspondingly increasing, further exerting a negative impact on stability. The combined trends of these two parameters indicate that during the mining of gently dipping ore bodies, the roof and upper bench of the mining area are more prone to instability, and the stress disturbance effects after backfilling become more pronounced, leading to an expanded range of movement in the overlying strata and exacerbating surface displacement and stability risks.