2.2. Methodology
The main objective of this work is to verify whether or not a positive influence appears on the surface properties and behavior of the limestone rock samples after submerging them in the pond. In addition, the impact on the surface properties that the experiment itself may have caused to obtain the diatoms to act on the samples was also evaluated.
To achieve these goals, several test methods were selected to identify and quantify possible differences in behavior between the pond samples and the control samples. Given the limited number of specimens available, the priority was to maximize their use and obtain as much information as possible.
For this reason, the noninvasive tests were performed first, as these do not alter either the samples or the biodeposition of silica on their surface and leave the more invasive and destructive tests for the final stages, as these do cause significant surface wear. Thus, the use of the samples was carefully planned, alternating their use to minimize their deterioration and avoid interference with the biofilm of the diatom biodeposition.
These details are presented in
Table 2, which offers a detailed classification of the noninvasive and destructive tests used.
To achieve this natural treatment, nine limestone rock samples were introduced in a pond with the presence of diatoms. All the samples introduced were cube shaped, with a side of 50 mm, and originated from Boñar (Spain).
Diatom colonies are known to grow on submerged substrates in as little time as 4 weeks [
29]. For the present work, samples were immersed in an experimental pond, as illustrated in
Figure 2a, and exposed to natural environmental conditions for a period of 1 year and 2 months in León, Spain. This time period was stipulated because, during this time, it was considered that a sufficiently dense overlay would potentially be generated due to the biodeposition of the silica frustules of the diatoms on the samples. This process would lead to a surface sealing that would possibly improve the surface properties, as illustrated in
Figure 2b. In addition, it should be noted that the key environmental factors influencing diatom growth are the temperature and hours of light received [
30], which coincide with positive photoperiods in which hours of light exceed hours without light. For this reason, data on temperature and solar radiation were collected throughout the entire period during which the samples were submerged in the pond (
Figure 3), using records obtained from the Spanish State Meteorological Agency (AEMET) [
31], specifically from the meteorological station at Virgen del Camino, located at approximately 1 km from the pond.
As a result of all the aforementioned factors, in particular due to the higher exposure to solar radiation, the upper side, which receives more direct light, shows a higher concentration of diatoms. Conversely, the side faces, with less exposure, show significantly lower growth due to the limited availability of light for photosynthesis and colony development. Therefore, the upper side, which presents the highest silica biodeposition, is studied.
2.2.1. Porosity Test
The porosity tests performed to study the effect of diatoms include:
Open or communicated porosity, also called efficient or effective.
Closed porosity.
Total porosity (sum of the previous two).
The study of the open porosity of the samples was performed following the UNE EN 1936:2007 [
25] standard that describes the test method to determine the real and apparent density and the open and total porosity of natural stone. To ascertain the real density, each specimen should be ground separately, so this part was left aside to be able to use the samples in subsequent tests. Six cubic samples with 50 mm edges were used: three with diatoms (D1, D2, and D3) and the other three as control samples (C1, C2, and C3).
Figure 4 shows the samples used for the open-porosity test painted and tagged as control or diatom.
All specimens were waterproofed with fiberglass paint on the face opposite to the surface under analysis. This measure was taken as this side did not show the presence of diatom biodeposition.
Once the samples were painted and after drying the paint in the air for 1 day, they were placed in a ventilated oven at 68 °C for another 4 consecutive days to achieve maximum drying and constant masses. The samples were dried and weighed one by one, and the value of their mass was noted as dry mass (m
d); then, they were allowed to cool in a desiccator until reaching room temperature. The next step of the test consists in obtaining the water-saturated mass of the samples (m
s). Note that, even when the saturation of the sample is reached, the smaller the difference between two consecutive weighings, the greater the amount of air in the open pores has been removed. The same sequence was followed with each sample: the sample is removed from the water, quickly dried with a damp cloth to remove only the water from the surface, weighed and reimmersed, as shown in
Figure 5a. When saturation is reached in all samples, the next step is to obtain the value of the mass of the test cube submerged in water (m
h). A hydrostatic weighing was used, as shown in
Figure 5b; the sample was placed in a basket under water attached to the hydrostatic balance, and its mass value was tared. At this point, values of the mass of the dry test piece, the mass of the sample saturated in water, the mass of the test piece submerged in water, and the density of water in kg/m
3 at 20 °C (998 kg/m
3) were known.
2.2.2. Water Absorption Test at Atmospheric Pressure
The next part of the study consists in determining the amount of water the test cubes absorb at atmospheric pressure and detecting the differences in behavior between the samples with diatoms and the control samples. The test method used is described in the UNE-EN 13755:2008 [
32] standard and based on completely immersing the test pieces in water at atmospheric pressure to study their absorption capacity. The process consists in drying the test cubes until they reach their constant mass and then completely submerging them in a tank or container with water until all the samples reach saturation. Knowing the difference between the mass of the test tube saturated in water and the mass of the dry test tube, the amount of water absorbed by each of them was determined expressed as a percentage according to the expression (1):
For this test, six cubic specimens with 50 mm edges were used: three treated with diatoms (d1, d2, and d3) and three as control specimens (c′1, c′2, and c′3). All specimens were waterproofed with fiberglass paint on the face opposite to the surface under analysis.
Initially, the specimens were dried in a ventilated oven at 70 ± 5 °C until reaching a constant mass; specifically, they were kept for 5 days at 68 °C to prevent potential damage to the deposited biofilm by a higher temperature. As in the previous test, diatom-treated samples with the lower surface isolated were used to compare surfaces potentially containing diatoms with those known to be free of them. Also, a random face was isolated in the control samples. Following this initial drying phase, the specimens were returned to the oven for an additional 4 days at 68 °C, again until constant mass was achieved. Once dried, each specimen was weighed to determine its dry mass (md) and then allowed to cool in a desiccator.
The specimens were placed on supports (plastic grids), maintaining a minimum distance of 15 mm among them. Tap water at 20 ± 10 °C was then added to reach half the height of the specimens, and the container was sealed. This moment is defined as t0, marking the start of the test.
After approximately 60 min (t
0 + [60 ± 5] min), water was added to reach three-quarters of the specimen height, and the container was resealed. After about 120 min (t
0 + [120 ± 5] min), additional water was added until the specimens were fully submerged, with a 25 ± 5 mm layer of water above them, and the container was closed once again. The specimens remained submerged in the closed container, as shown in
Figure 6. After 48 ± 2 h (t
0 + 48 h), the specimens were removed, lightly cleaned with a damp cloth, weighed, and their masses recorded. Once weighed, the specimens were returned to the water, and the container was resealed. From this point, the process of removing, drying, and weighing was repeated every 24 ± 2 h to track mass changes.
The test was considered as complete when all specimens reached their saturated mass in water (ms), defined as the point at which the difference between two consecutive weighings is less than or equal to 0.1% of the first of these two recorded masses.
2.2.3. Water Absorption Test by Capillarity
The water absorption test by capillarity was performed following the method described in the UNE-EN 1925:1999 standard for the determination of the coefficient of water absorption by capillarity in natural stone [
33]. The test procedure described in this standard consists in immersing the test surface of the samples in water to a depth of 3 ± 1 mm. As time passes, measurements are taken to verify the increase in mass that each sample experiences due to the absorbed water.
According to the standard, the samples used for the present work were cubic with an edge of 50 mm; three samples contained diatoms and were named D1, D2, and D3, and three samples were used as control samples and named C1, C2, and C3. As shown in
Figure 7, the samples were arranged in closed containers to start the capillarity test. Previously, the specimens had first been dried for 5 days in a ventilated oven at 68 °C. In this case, to isolate as much as possible the upper face of the samples with diatoms and to prevent water entry through the four lateral faces adjacent to the studied face (which are in contact with water), they were waterproofed with fiberglass paint to a height of 1 cm.
This is necessary because diatom biodeposition occurs most significantly on the side parallel to the pond surface (the upper face). Similarly, four faces adjacent to a random face were partially covered in the control samples.
After allowing the paint to air dry for 1 day, the samples were placed in a ventilated oven for an additional four days at 68 °C to achieve a constant dry mass before starting the test. The dry samples were then positioned in a container or tank on supports that ensure a separation among them and allow the test face to be immersed without being in full contact with the tank surface. In this way, the samples rest partially on their base, minimizing any interference with their absorption capacity. The same plastic grid used in the previous test was employed for this one. Water was added until the test face of each sample was submerged to a depth of 3 ± 1 mm, and timing began immediately. After initially short and then progressively longer intervals, the samples were removed from the water, and the slightly submerged base was dried with a damp cloth, carefully removing only surface water drops without removing moisture from the sample. The samples were then weighed immediately. Once the mass values had been recorded, the samples were returned to the container to continue the test.
According to the standard, a minimum of seven measurements must be taken, and the choice of time intervals depends on the absorption capacity of the material. For samples with high water absorption capacity, the recommended intervals are 1, 3, 5, 10, 15, 30, 60, 480, and 1440 min. For samples with low absorption capacity, the suggested intervals are 30, 60, 180, 480, 1440, 2880, and 4320 min. For the present study, the following time intervals were used: 1, 3 min, 5 min, 10 min, 15 min, 30 min, 1 h, 2 h, 3 h, 6 h, 11 h, 24 h, and thereafter every 24 h until the end of the test. Time intervals must be measured with a precision of ±5%, and the test is considered complete when the difference between two consecutive weighings is less than or equal to 1% of the mass of water absorbed by the sample.
Similarly, to evaluate the effect of the 1 cm lateral sealing with fiberglass paint—designed to isolate exclusively the upper surface under study—the test was also repeated using samples without this lateral sealing. This comparison was performed considering the concentration of diatoms on the lateral faces to be low or practically negligible compared with that on the upper face.
2.2.4. Spray Water Absorption Test
To assess whether differences exist or not in the properties of the six samples (d1, d2, d3, c′1, c′2, and c′3) when only their top face is considered, favoring in particular those treated with diatoms, a method that maximizes the isolation of the upper side during the analysis was used.
The test consists in spraying pressurized water from a distance onto the surface under examination only. This is done using a compressor (L 100-50 8 bar 1 CV 64 L/min 50 L) and a pressure gun with an attached tank, which ensures a uniform and continuous dispersion of the water in the form of very fine droplets. This process does not damage the biofilm, as the diatoms are strongly attached to the rock substrate through their extracellular polymeric secretions [
21]. The aim is to simulate an extreme scenario similar to a very humid environment, light wind-driven rain, or dense fog.
The principle on which this test is based relies on comparing the dry masses of each of the samples with their successive increasing masses during the test to determine the amount of water absorbed. The six cubic samples with 50 mm edges (d1, d2, d3, c′1, c′2, and c′3) were used for this test. All were dried until reaching the constant mass value (md) or dry mass. The samples were kept for 4 consecutive days in a ventilated oven at 68 °C. Once all the samples were dry, they were weighed to record the value of the dry mass of each sample and then allowed to cool in a desiccator until reaching room temperature.
After cooling, one sample was selected to start the actual test. The selected sample was placed in a tank or container that isolates all its faces from contact with water except the one to be analyzed. In this case, an insulated wooden box was constructed to prevent moisture transmission from the outside. This box has a square-shaped opening with a side length of 40 mm. The opening was made slightly smaller than the size of the square face of the samples to avoid a tight fit that could cause water to enter the interior of the box or allow the samples to absorb water from their edges during placement.
With the sample inside the closed box, water as sprayed at a pressure of 6 bars perpendicularly to the exposed face of the sample. In
Figure 8, the water spray process can be observed. Spraying was performed at a distance of 120 ± 10 cm for 20 s. Subsequently, the sample was removed from the box, ensuring that no water had entered the interior; the exposed face was dried with a damp cloth and weighed to record the new mass. The sample was then reintroduced into the box and closed to repeat the process as many times as desired or until the sample is observed to show minimal changes in mass.
Once finished, the sample was set aside, and the entire process was repeated with the remaining samples. The process was repeated 19 times for each sample, with a spray durations of 3 s, 5 s, and 10 s in the first three cycles and 20 s in the remaining 16 cycles.
2.2.5. Water Absorption Test by Pipette Method
The UNE-EN 16302:2016 [
34] standard defines the procedure to measure water absorption using the Karsten tube pipette method, which determines the amount of water absorbed by porous inorganic materials commonly found in cultural heritage. These materials include natural stones, such as limestone and marble, as well as artificial materials such as bricks, mortar, and plaster.
The test aims to measure the degree of water penetration under a pressure similar to that of rainwater. Its main advantages are that it is nondestructive, can be performed both in the laboratory and in situ, and is applicable to untreated materials as well as those that have been treated or subjected to aging processes.
Water absorption is quantified by measuring the volume of water, in ml, transferred from the pipette to the material through a defined test area, expressed in cm2. This area is determined by the diameter (D) of the contact surface between the Karsten tube and the sample, which, in this case, is 3 cm.
Results are expressed as ml/cm2, indicating the amount of water absorbed by the material’s surface after a fixed time, measured with a stopwatch accurate to 1 s. A sealing material is applied to ensure proper fixation of the Karsten tube to the sample surface. This sealant must prevent water leakage during the test and must not damage or alter the sample surface. For the present work, butyl rubber was used for sealing. Although the test is considered nondestructive, removing the tube may cause slight detachment of surface material, which could affect the behavior of diatom-treated samples in subsequent tests.
Therefore, samples tested with the Karsten tube method were not reused for further analyses. To avoid water leakage at the interface between the sample surface and the Karsten tube, the surface must be uniform, flat, and free of visible cracks. The area tested must be larger than the diameter of the test area (D).
Depending on the material’s heterogeneity, the number and size of test surfaces may vary, but at least three samples or different surfaces must be evaluated per series. For this experiment, six samples were tested: three with diatoms (D1, D2, and D3) and three as control samples (C1, C2, and C3).
Prior to testing, samples were dried until a constant mass was achieved, using a ventilated oven at 68 °C for 4 days. Before attaching the Karsten tube and starting the test, samples were stored in a desiccator until reaching room temperature (23 ± 1 °C). Once cooled, the Karsten tube was fixed to the surface with light pressure, carefully filled with distilled water to the 0 level on the pipette scale, and the timer was started. The procedure was performed carefully to ensure no air bubbles were present within the pipette and no leakage at the connection.
The standard recommends recording the water level change at intervals ranging from 10 s to 1 min initially, and then every 5 min until a steady value is reached, with the test ending after 1 h if equilibrium is not achieved. However, during the experiment, no significant changes in water level were observed at 5 or 10 min intervals for most samples. Consequently, a new criterion was adopted: recording the time taken for each sample to absorb increments of 0.1 mL of water, corresponding to the smallest division on the pipette scale. Additionally, water absorption after 24 h was also recorded.
Figure 9 illustrates the full water absorption test setup, including the Karsten tube fixed to both control and diatom-treated samples.
2.2.6. Frost Resistance Test
The standard UNE-EN 12371:2011 [
35] describes a test procedure for determining the freeze–thaw resistance of natural stone. This procedure consists in subjecting stone samples to repeated freezing cycles in air, followed by thawing in water. Since the number of samples was limited, only six cubic samples with 50 mm edges were used in the present study: three with diatoms (D1, D2, and D3) and three as control samples (C1, C2, and C3), with the sides opposite to the test surface waterproofed.
First, the samples were dried until they reached a constant mass; they were then placed in a ventilated oven for 4 days at 68 °C. After drying, the samples were allowed to cool until reaching room temperature, and each imperfection was marked with a marker to monitor potential visible changes during the cycles.
Before starting the first freeze–thaw cycle, the samples remained in contact with water for 48 h inside a closed container to ensure they did not begin the first cycle in a dry state. During this time, measurements were taken to record the increase in mass at two 24 h intervals. This enabled the determination of the amount of water each sample absorbed and the comparison with values obtained under the same immersion conditions after the freeze–thaw cycles.
The freeze–thaw cycle began after the 48 h water immersion. Each cycle consisted in a freezing stage in air at −20 °C for 6 h, followed by a thawing stage in a closed container in contact with a 3 mm-thick layer of water for another 6 h.
After each complete cycle, a visual inspection of each sample was performed to check for signs of degradation. When any damage was observed, the cycle number in which this appeared was recorded. After inspection, the samples were subjected again to the freezing stage, starting a new cycle, as shown in
Figure 10. This process can be repeated as many times as necessary; here, a maximum of 45 cycles was chosen. Once the maximum number of cycles had been completed, the samples were fully submerged in water for 24 h to allow any loose material particles to detach. Finally, the samples were dried again in a ventilated oven for 4 days at 68 °C to determine the dry mass of the samples after being subjected to 45 freeze–thaw cycles.
With the samples dry and after undergoing the 45 freeze–thaw cycles, they were once again partially submerged in a 3 mm-thick layer of water for 48 h, in the same manner as at the beginning of the test, before starting the freeze–thaw cycles. Measurements of the increase in mass were taken at two 24 h intervals to enable comparison of their behavior before and after the freezing cycles. After the samples had been subjected to the freeze–thaw cycles, a useful comparison could be made to evaluate the behavior changes between the control samples and those with diatoms, independently, to determine the extent at and manner in which these changes occurred.
The pipette method was used to perform another water absorption test, following the methodology described in
Section 2.2.5. Measurements were recorded to determine how long the samples took to absorb each increment of 0.1 mL of water, as well as the total water absorption after 24 h of testing.
Figure 11 shows the pipette tubes placed over the samples from the freeze–thaw cycle.
From the results obtained in this complementary part of the frost resistance test, the behavioral differences between the upper face of the samples with diatoms and that of the control samples after exposure to low temperatures can be better understood.
2.2.7. Salt Crystallization Resistance Test
For this final test, the method described in the UNE EN 12370:2020 [
36] standard was used to determine the resistance of the samples to salt crystallization. This standard outlines a test procedure for natural stone samples with an open porosity greater than 5%. This procedure consists in immersing the samples in a sodium sulfate solution and then drying them in an oven. After completing the required number of cycles, the mass variation of the samples is evaluated.
For this test, six samples were used: three diatom-treated samples (d1, d2, and d3) and three as control samples (c′1, c′2, and c′3), with the side opposite the test surface waterproofed. First, the samples must be dried in a ventilated oven until they reach a constant mass at the temperature specified by the standard (105 ± 5 °C). For the present work, they were dried for 4 consecutive days at 105 °C. Once dried, the dry mass of each sample was recorded, and then the samples were allowed to cool until reaching room temperature.
Afterwards, the samples were placed in a container where they were in contact with a 3 mm-thick layer of a 14% dehydrated sodium sulfate solution. The samples were spaced at least 10 mm apart from each other and 20 mm from the edges of the container, as shown in
Figure 12.
The samples remained in contact with the solution for 2 h before being placed in a ventilated oven at a temperature of 105 ± 5 °C for a minimum of 16 h. The samples were then be cooled until reaching room temperature for 2 ± 0.5 h before starting a new cycle. Once the maximum number of cycles had been completed, the samples were kept completely immersed in water for 24 h and then carefully washed if their condition allowed it. After this, the samples were dried again to a constant mass, and their mass values were recorded in the same way as at the beginning of the test. Mass variation of the samples in percentage could then be evaluated using Equation (2).
Relative humidity during the initial phases of each drying cycle can be achieved by placing a tray of water and heating the oven for about 30 min before introducing the samples. The volume of water to be added should be 2.5 ± 0.5 mL per liter of oven volume. In this case, a 50 × 50 × 50 cm3 oven was used and, therefore, a volume of 300 mL of water was calculated.