1. Introduction
Water flooding technology is widely used to improve oil recovery efficiency in oilfields [
1,
2]. The accurate control of the water injection rate for stratified water injection is a key issue in water injection technology [
3,
4,
5]. Intelligent stratified water injection technology without ground mechanical operations has been gradually carried out at home and abroad [
6]. Reliable and efficient wireless intelligent measurement has become a core technology in the field of water injection wells. In particular, data transmission technology is the most important part in wireless intelligent measurement technology. Using acoustics to transmit data in tubular strings has been reported, but the severe water and energy losses in these systems has indirectly resulted in the insufficiency and inefficiency of these existing techniques [
7]. There have been many applications for using transient flow transmission signals to detect pipe blockages and leaks [
8,
9,
10]. Using transient flow waves to transmit signals is an effective way to control water injection and provide real-time guidance and optimization for wireless intelligent measurement and regulation.
Signal transmission techniques using transient flow have been developed and demonstrated in the engineering field [
11,
12]. It is well known that the transient wave transmission signal method is simple to operate. Moreover, the technology is economically efficient and can provide timely intelligent measurement and adjustment optimization decisions [
6]. The drilling fluid pulse in measurement with drilling (MWD) is a typical transient flow wave communication method. It was developed in the late 1960s, matured and began to be used commercially in the 1970s [
13]. At the beginning, transient flow wave communication technology was applied to layered oil production and water detecting/plugging on a small scale. In the late 2010s, it was applied to separated zone water injection, forming a transient flow wave-controlled separated zone water injection technology [
13].
The theory of transient flow wave (water hammer) has been well developed, especially by the valuable research contributed by Joukowsky and Allievi. Joukowsky [
14] produced the best-known equation in transient flow theory called the ‘‘fundamental equation of water hammer’’. Allievi [
15] developed a general theory of water hammer from first principles and showed that the convective term in the momentum equation was negligible. He introduced two important dimensionless parameters widely used to characterize pipelines and valve behavior. Further refinements to the governing equations of water hammer appeared in Wood [
16] and Streeter and Wylie [
17]. Their combined efforts have resulted in the following classical mass and momentum equations for one-dimensional (1D) water hammer. For continuous transient flow waves in pipelines, Ham proposed the use of transfer functions to describe the transmission process of fluctuations. However, Ham’s model is based on a simplified vibration model, and the error is relatively large when calculating long pipes [
18]. Due to the low flow velocity of the injection tube, the generation and transmission of transient flow wave signals in the injection tube are different from that in measurement with drilling. Therefore, it is significant to study the model of the transient flow wave in a water injection tubular string.
During the water injection process, the tubular string can be considered as a vertical hollow tube. A mechanical device is used to generate the transient flow wave at the bottom of the well, and the wave signal is encoded. Then, the wave signal is transmitted by the tubular string, measured and decoded on the wellhead. Therefore, usage of the transient flow waves can pass the downhole measurement information to the wellhead [
19]. However, the propagation mechanism of the transient flow wave is complicated [
20]. Many scholars have studied the propagation mechanism and coding method of the transient flow wave signal [
21,
22]. However, because the signal transmission in the tubular string is affected by many factors, these influences need to be further studied for propagation mechanisms for transient flow wave signals. It is necessary to find better mathematical models to describe the transmission process and amplitude-frequency characteristics of transient flow waves. The model proposed in this paper can more accurately describe the transient flow wave transmission characteristics in the tubular string of water injection wells.
The transient flow wave characteristic is very important in long-distance transportation and valve operation. Therefore, many experimental and numerical studies were conducted to prevent mistaken operation of valve switches and to ensure the safety of pipelines and pumps [
23,
24,
25]. Based on the different pressure transient responses, corresponding algorithms are developed and applied for blockage or leak detection [
26,
27]. All the studies can help to understand the transient flow wave transmission behavior. However, the water hammer response characteristics of the wellbore system are different from those in the pipeline system. Thus, experiment and numerical studies are needed to explain the transient flow wave response characteristics in the wellbore system. Wang et al. [
28] studied the transient flow wave signal in the water injector and verified the water hammer propagation model through experiments. Choi et al. [
29] conducted a comprehensive study of water hammer effects in injection wells under different design parameters and operating parameters using OLGA simulations. In addition, signal analysis of transient flow waves mentioned above is only considered in time or frequency domain. The transient flow wave transmission behavior is more complicated. Combining methods in both time and frequency domains can help to better understand the transient flow wave transmission in a complex system. The gap between this paper and previous studies is the analysis of transient flow waves using time and frequency domains in two dimensions. This combination is needed because wave attenuation mechanisms are frequency- and time-dependent [
30].
In this paper, a two-dimensional transient flow wave analysis method in time and frequency domains is proposed. Meanwhile, the transient flow transmission characteristics of the wellbore system are sufficiently presented to accurately investigate the transient flow wave transmission in the wellbore system. First, based on the theory of transient flow, the matrix calculation model of the transient flow wave signal transmitted in the water injection tubular string is established. The transient flow wave signal distribution in the water injection tubular string under the average friction is analyzed. When the continuous transient flow wave signal is transmitted in the tubular string, if the starting pressure head amplitude and discharge amplitude are known, the amplitude of the pressure head and discharge at any position can be calculated. Second, through experiments and calculations, the transmission characteristics of the transient flow wave signal are verified in the water injection tubular string. The calculation method of wave velocity and attenuation are studied. Third, the frequency domain characteristics of the water injection tubular string is also analyzed. It provides theoretical support for the selection of signal frequency and signal transmission in the layered water injection process. This study can provide clear insights into the use of transient flow waves for intelligent measurement and regulation and improve accurate control of downhole water injection.
2. Model of the Transient Flow Wave in Water Injection Tubular String
2.1. Transient Flow Wave Equations
The classical water hammer equation consists of two governing differential equations [
17], one is the momentum equation, and the other is the continuity equation. Expressed in terms of pressure head
H and discharge
Q as:
This equation is a typical nonlinear hyperbolic partial differential equation. In many literatures, it uses various methods to find its numerical solution [
31]. However, the numerical solution alone is obviously not enough for the transmission of continuous transient flow wave signals. Furthermore, it cannot be used to describe the transmission situation of continuous waves in the water injection tubular string, nor can they be used to choose the carrier frequency used by the transmitted transient flow wave signal communication.
In most of the engineering applications, the convective acceleration terms,
and
, are small as compared to the other terms [
32]. Therefore, ignoring these terms from the governing equations, we obtain
In steady-oscillatory flow, the instantaneous discharge Q and the instantaneous pressure head H, may be divided into two parts: and , where = mean discharge; = discharge deviation from the mean; = mean pressure head; and = pressure head deviation from the mean.
Since the mean flow and pressure head are time-invariant (
and
) and the mean flow is constant along the tubular length (
),
,
,
[
32]. According to Equation (2), when the pressure head is stable, there is
.
Because
, the higher-order term
can be neglected and
. It follows from Equation (2) that:
where
for turbulent flow. If
is unchanged during wave transmission,
R represents the average resistance of fluctuations in the tubular string, which is the resistance of the tube when the fluid stabilizes. Equation (3) can be called the continuous transient flow wave equations in the tubular string.
2.2. Transient Flow Wave Transmission Model
The field matrix for a tube may be derived by using the separation-of-variable method [
17]. Elimination of
from Equation (3) yields
As a result, the differential equation of the pressure head about time and position is obtained for the water injection tubular string. It can be seen from Equation (4) that there is a continuous fluctuation of discharge and pressure head in any position in the tube. The solution of Equation (4) is:
where
,
h(
x) represents the amplitude of the pressure head at the
x,
c1 and
c2 are arbitrary constants, and ω = angular frequency in rad/s; j
2 = −1. Equation (5) indicates that the pressure head in any position in the water injection tube can be regarded as a superposition of pressure head fluctuations in two different directions. The parameters
and
(as the transfer coefficients in the tubular string) can be calculated as:
The real part of and represents the attenuation of the amplitude during transmission, and the imaginary part represents the change of phase. represents the effect of gravity on the transient flow wave. For a vertical downhole string, there is .
Derivative of Equation (5) for
t:
Substituting Equation (8) into the second formula of Equation (3) can obtain:
Thus
Q′ can be calculated:
Equation (9) shows that there is also a fluctuation of discharge in any position in the tubular string. In which , represents the amplitude of the pressure head at the x.
In the tubular string, fluctuations in pressure head cause fluctuations in discharge. The hydraulic impedance
in a water injection system is defined as the ratio of the complex head to the complex discharge at a particular point in the tube.
The impedance of an infinitely long tubular string can be defined as the characteristic impedance, and the characteristic impedance can be written [
17]:
Equation (11) shows that the characteristic impedance is constant for a fixed frequency signal and represents the inherent influence of the tube on the transient flow wave signal at a certain frequency. For an infinitely long tubular string, the fluctuations are transmitted in only one direction of the wave, without the presence of reflected waves. For the integration constants c1, c2, which need to be found using the boundary conditions, they are related to the pressure head and discharge at the beginning of the fluctuation.
At
x = 0,
,
. Thus,
The expressions for
h(
x) and
q(
x) can be written as:
Equations (13) and (14) illustrate that when the continuous transient flow wave signal is transmitted in the tubular string, if the starting pressure head amplitude and discharge amplitude are known, the amplitude of the pressure head and discharge at any position can be calculated.
2.3. Transient Flow Wave Transfer Matrix in a Water Injection Tubular String
The transfer matrix method is used for the analysis of steady oscillatory flows and the determination of the frequency response of hydraulic systems [
17]. According to Equations (13) and (14), the transfer matrix of transient flow wave fluctuations in the tubular string can be defined, and the fluctuations of pressure head
and
at the beginning are used to define the fluctuations of pressure head
and discharge
at position
x in the tubular string:
where
Equation (15) illustrates that matrix
can be defined as the transfer matrix of a single tubular string. From the definition of
, it is known that the determinant value is
. So
must be reversible, indicating that if the end pressure head amplitude
, the discharge amplitude
and length
l of a tubular string are known, the pressure head amplitude and discharge amplitude at any position can be calculated. The relationship among inputs
and
at the beginning and outputs of the tubular string,
and
at the end can be represented by a four-port model shown in
Figure 1.
A junction of two tubes that have different diameters, wall thicknesses, wall materials or any combination of these variables is called a series junction. It follows from the continuity equation with
and
. The point transfer matrix for a series junction can be expressed as:
Since Equation (18) is a unit matrix, for a series connection of multiple tubes, the transfer matrix of the whole tubular string can be expressed as:
The relationship between these series tubes can be represented by the multiple series four-port model shown in
Figure 2.
When the continuous transient flow wave is transmitted in a series of tubes, according to the model shown in
Figure 2 and Equation (19), the transmission matrix when multiple tubes are connected in series can be simplified to an equivalent transmission matrix
according to the matrix multiplication method, so that the transmission process can be expressed as:
During the water injection process, if the downhole distributor is considered as the signal source, the transmission of the transient flow wave signal in the tubular string and the amplitude reaching the wellhead can be calculated by Equation (20).
3. Transient Flow Wave Transmission Characteristics in Tubular String
3.1. Transient Flow Wave Velocity in Tubular String
The wave velocity is related to the components of the fluid, the tube characteristic and the environmental parameters [
13]. The wave velocity has been estimated from Korteweg’s formula [
33]; the expression of wave velocity can be derived from the continuity equation as well as the equation of motion.
From the above theoretical study, it is clear that the main parameter that now determines the wave velocity is the apparent bulk modulus of elasticity of the system
.
Based on the total volume of the mixed fluid, the formula for the density of the transport fluid can be obtained. The solid content in the tubular string of the water injection well is negligible, and the density formula of the mixed fluid is as follows:
The gas density is determined from the equation of state as:
where
is the absolute pressure, Pa;
is the compression coefficient of the actual gas;
is the temperature,
; and
is the gas constant,
.
The transient flow wave velocity in the tubular string is as follows:
MATLAB software was used to analyze the relationship between the effects of different parameters on the signal of transient flow wave. Taking data from a water injection well in Daqing Oilfield as an example, the depth of a water injection well is 1400 m, the inner diameter of injection tube d is 25 mm, the wall thickness e is 3.5 mm, the average pressure in the injection well is 3 MPa, the average temperature is C and the gas content is . The modulus of elasticity of the tube is MPa and the modulus of elasticity of water is MPa. The density of water is kg/m3. The specific heat ratio of the gas is m = 1.2, = 1.2 × 30 = 36 MPa; the Poisson’s ratio of the tube is 0.3. Only axial restraint is applied to the tube at the wellhead, . The liquid density and the gas density depend on the pressure and temperature in the tubular string.
As shown in
Figure 3, the pressure in the well has a large impact on the transmission rate. The higher the pressure, the greater the transmission rate. At constant pressure, the density of water and gas decreases with the increasing temperature, which in turn leads to a decrease in the density of the mixed water, resulting in an increase in wave velocity. The gas content has a significant impact on the compressibility of the water. A large gas content will have a large attenuation pulse amplitude. As shown in
Figure 4, the wave velocity tends to decrease as the gas content increases. The diameter–thickness ratio only affects the characteristics and support of the tube. As the diameter–thickness ratio increases, the wave velocity decreases.
3.2. Transient Flow Wave Amplitude Attenuation in the Tubular String
The attenuation of the wave signal amplitude is related to the transmission distance of the signal in the tubular string and the characteristics of the transmission fluid. Most of the loss of transient flow wave transmission along the tubular string comes from the friction of the tube wall; the wave signal in the tubular string also conforms to the exponential attenuation law. According to Lambert’s law [
34], the quantitative relationship between the transmission characteristics of the wave signal in the tube, the amplitude of signal attenuation and the transmission distance in a tube filled with a mixture of fluids is expressed as:
Therefore, the transfer function is as follows:
It follows from Equations (25) and (28) that
where
is the pressure head at the transmission distance
x, Pa;
is the pressure head at the beginning, Pa.
This paper mainly analyzed the effects of temperature, signal frequency and gas content on the signal attenuation for transient flow waves, and
H =
was used as an evaluation index of amplitude attenuation for signal waves. Three different temperatures 20 °C, 30 °C and 40 °C were selected for the transmission fluid (water). As can be seen from
Figure 5, at a given transmission distance, the higher the temperature, the lower the signal attenuation. At the same temperature, as the transmission distance increases, the transmitted signal amplitude decreases exponentially with the transmission distance in a non-linear relationship. Because more energy is consumed the further the distance of pulse signal transmission, the received signal amplitude is relatively small.
Three signals with different frequency 1 Hz, 2 Hz and 3 Hz were selected. From
Figure 6, it can be concluded that the frequency causes a nonlinear near-exponential decrease in wave transmission amplitude with the transmission distance at the same distance. The higher the frequency, the smaller the signal amplitude.
Three gas contents of 0.5%, 1.0% and 1.5% were selected for analysis. As shown in
Figure 7, the increase in gas content dramatically decreases wave amplitude. The main reason is that when the wave encounters the gas in the dispersed phase, scattering loss is caused by the diffuse reflection at the interface due to the great difference of gas and liquid impedance.
Attenuation of the wave amplitude is caused by two frequency-dependent mechanisms, fluid-related and scattering. The fluid-related mechanism is caused by the wave-induced frictional movement between fluid and tubular wall, known by wave-induced fluid flow (WIFF) [
35]. Scattering, which is an elastic mechanism, is caused by heterogeneities in media; for instance, the heterogeneity caused by gas content in this case [
36]. The gas content causes the two mechanisms since the compressibility of gas stimulates frictional losses and increases the heterogeneity. However, several studies have shown that when the gas content exceeds 5% the effect of gas on attenuation stagnates [
37].
3.3. Transmission Characteristics Verification Experiment
In order to verify the accuracy of the transient flow wave velocity and wave attenuation calculation formula, an experiment was carried out, as shown in
Figure 8 and
Figure 9.
The experimental conditions were as follows: the depth of the injection well was 1400 m with a two-layered water injection, the length of the simulated tubular string from the water distribution room (injection room) to the first layer section was 1200 m, the length of the tubular string between the first layer and the second layer was 200 m. The test conditions are shown in
Table 1. The gas density could be obtained from the equation of state as
= 34.43 kg/m
3. The specific heat ratio of the gas was
m = 1.2; the Poisson’s ratio of the tube was 0.3; only axial restraint was applied to the tube at the wellhead,
= 1.1096.
The procedure was as follows: Install the wave generator D1 at the beginning of the tube. It represents the transient flow wave signal at the wellhead generated by the variation of the ground valve opening. Install pressure sensor A1.2 near the wave generator D1 and record the measured pressure as . Install flowmeter C1 near the wave generator and record the measured discharge as . Similarly, install pressure sensor A3.1 near the wave generator D3 and record the measured pressure as . Install flowmeter C3 near the wave generator D3 and record the measured discharge as .
The control valve produced a continuous ‘on–off’ signal with a flow rate of 30 m
3/d. Stable transient flow fluctuations were generated in the pipeline and the values of
,
,
and
were recorded. The pressure and discharge fluctuation curves were plotted, and the test results are shown in
Figure 10 and
Figure 11.
The rise and fall attenuation time of the transient flow wave was about 1.9 s, which can be obtained experimentally. The wave transmission velocity can be obtained by Equation (25) as a = 725.27 m/s. Therefore, the transfer attenuation time was s. Compared to the wave velocity test results with the calculated results, the error was 0.69%, indicating that the formula for calculating the fluctuation velocity of transient flow is correct.
The amplitude ratio of the monitoring point at 1400 m can be calculated by Equation (29) as . The pressure values of the stable section at the upstream and downstream monitoring points were approximately 0.47 MPa and 0.58 MPa, in that order, and the ratio was . The error between the experimental value and the calculated value was 3.85%, which proves the correctness of the formula for calculating the attenuation of transient flow fluctuations.
4. Simulation of Transient Flow Wave Signals in Tubular Strings
4.1. Transient Flow Wave Signal Distribution along the Tubular String
During the water injection process, the modulated sinusoidal transient flow wave signals need to be transmitted from the well to the ground. The main concern in this process is the attenuation of the signal; the pressure fluctuation amplitude at the transmitting start point is and the pressure fluctuation amplitude at the receiving point is . The larger the ratio, the stronger the received signal, and hence, the better signal transmission effect.
The ratio of the head amplitude
and the ratio of the pressure amplitude
at the two ends of the tubular string are equal. If defining
as a terminal impedance, according to Equations (16) and (17) it can be deduced:
Equation (30) represents the value of amplitude transmission losses in the wave signal transmission. It can also be seen that the amplitude of the transient flow wave in the tubular string is influenced not only by the initial pressure head , but also by the terminal impedance .
For a fixed frequency signal, it is assumed that the friction force is constant throughout the wave signal transmission process. The effect of the change in density of the gas content of the injection well fluid on the wave velocity is neglected. The effect of gas spillage on the signal is ignored, while the tubular string is considered rigid and its expansion and deformation during the transient flow wave transmission is ignored. Using the transfer matrix method derived earlier, the transfer process of the downhole continuous wave signal in the tubular string can be calculated.
According to the previous analysis, if the amplitude and frequency of pressure and discharge fluctuations at the begin of fluctuating signal are known, the amplitude of pressure and discharge fluctuations at any point in the tubular string can be calculated for a determined terminal impedance. Assume that the tube diameter D is 100 mm. The length l of the tubular string is 1500 m. The fluid viscosity is 3.81 mPa·s.
First, calculate the frictional resistance
R, the transfer matrix
and the characteristic impedance
. Set the terminal impedance value
, and define the pressure value at position
x between the beginning and the terminal as
; according to Equations (15) and (30), the following relationship can be obtained:
According to the matrix expression of Equation (12), when
x =
l, there is
. From Equation (31), the pressure wave amplitude distribution curve along the tubular string can be calculated, as shown in
Figure 12.
The wave frequency of the starting signal is 1 Hz. It can be seen that the wave amplitude of the pressure at any position in the tubular string is also fixed when the wave at the beginning is a periodic fluctuation state.
When , the amplitude of the pressure wave in the tubular string fluctuates with the increasing x. Even zero can be observed at some positions, indicating that no fluctuation occurs at this position. Throughout the tubular string, the waves show a standing wave distribution. When the terminal impedance is smaller than the characteristic impedance, the ratio of the pressure head fluctuation is relatively small, while when the terminal impedance is larger than the characteristic impedance, the ratio of the pressure head fluctuation is relatively large.
Taking the terminal impedance
, the length of the tubular string is 3000 m. As shown in
Figure 13, the tube resistance directly affects the magnitude of fluctuation amplitude in the tubular string, and the larger the peak value of fluctuation as the tube resistance
R increases.
Taking the tube resistance as
R = 24 s/m
3 and the length
l as 1500 m, the distribution of the along-range fluctuation amplitude under the fluctuation frequency 1 Hz is shown in
Figure 14. As the terminal impedance of the tube increases, the ratio peak of the pressure head fluctuation is larger and the hydraulic components with small terminal impedance reach the peak of fluctuation earlier than the hydraulic components with large terminal impedance.
4.2. Frequency Response of the Tubular String
For Equation (30), only frequency f is kept variable (varying from 0.1 Hz to 20 Hz) under the conditions of the tube diameter 0.1 m, wave velocity 1260 m/s, fluid density 1200 kg/m3, dynamic viscosity 3.81 × 10−3 Pa·s and terminal impedance . Then the amplitude-frequency characteristics of the whole tubular string within 20 Hz can be calculated.
As seen in
Figure 15, when the frequency of the signal gradually increases, multiple peaks can be observed, indicating that the signal is fluctuating. When the fluctuation frequency is very low, the ratio of the end amplitude to the beginning amplitude for the pressure head fluctuation is close to 1. When the length of the tubular string increases to 1000 m, the number of wave peaks increases and their amplitude becomes larger. For a short tubular string length of 100 m, the end amplitude showed multiple peaks over the entire frequency range, peaking at 3 Hz, 9 Hz and 16 Hz, and the end amplitude is greater than the beginning amplitude near all three frequency points. In deep wells, the ratio of the end amplitude to beginning amplitude fluctuates sharply as the signal frequency increases, and the signal frequency becomes more influential on the ratio of the end amplitude to beginning amplitude. If the interference signal is strong, the signal for communication is easily drowned in the interference signal, making it difficult to process the signal. Therefore, it is necessary to select the frequency corresponding to the peak of the ratio of the end amplitude to the beginning amplitude for signal transmission.
During the signaling of transient flow fluctuations, it is desirable that the signal has a relatively large amplitude after it has been transmitted to the surface. Since the well depth is always changing, the optimal communication frequency
f is also always changing. For Equation (31), if the parameters other than tube length
l and fluctuation frequency
f are fixed, it is also possible to plot the amplitude–frequency space for different lengths of tubular strings, as shown in
Figure 16. Once the length of the tubular string and the fluctuation frequency are determined, the corresponding amplitude ratio can be determined. If the signal processing capability of the ground equipment is limited and the signal is required to reach the ground with a higher amplitude, calculations can determine the appropriate frequency range for different lengths of tubular strings used for signal carriers.