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Volume 11
Issue 22
10.3390/app112210986
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Review

Ultrasonic Surface Rolling Process: Properties, Characterization, and Applications

by
Merbin John
1,
Alessandro M. Ralls
1,
Scott C. Dooley
1,
Akhil Kishore Vellooridathil Thazhathidathil
2,
Ashok Kumar Perka
3,
Udaya Bhat Kuruveri
4 and
Pradeep L. Menezes
1,*
1
Department of Mechanical Engineering, University of Nevada, Reno, NV 89557, USA
2
Quest-Global Engineering Services Pvt Ltd., Bengaluru 560103, Karnataka, India
3
Metal Welding and Joining, R&D Division, Tata Steel Ltd., Jamshedpur 831007, India
4
Department of Metallurgical and Materials Engineering, National Institute of Technology, Surathkal, Mangalore 575025, Karnataka, India
*
Author to whom correspondence should be addressed.
Appl. Sci. 2021, 11(22), 10986; https://doi.org/10.3390/app112210986
Submission received: 30 October 2021 / Revised: 13 November 2021 / Accepted: 15 November 2021 / Published: 19 November 2021
(This article belongs to the Special Issue Feature Papers in Surface Sciences and Technology Section)
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Abstract

Ultrasonic surface rolling process (USRP) is a novel surface severe plastic deformation (SPD) method that integrates ultrasonic impact peening (UIP) and deep rolling (DR) to enhance the surface integrity and surface mechanical properties of engineering materials. USRP can induce gradient nanostructured surface (GNS) layers on the substrate, providing superior mechanical properties, thus preventing premature material failure. Herein, a comprehensive overview of current-state-of-the art USRP is provided. More specifically, the effect of the USRP on a broad range of materials exclusively used for aerospace, automotive, nuclear, and chemical industries is explained. Furthermore, the effect of USRP on different mechanical properties, such as hardness, tensile, fatigue, wear resistance, residual stress, corrosion resistance, and surface roughness are summarized. In addition, the effect of USRP on grain refinement and the formation of gradient microstructure is discussed. Finally, this study elucidates the application and recent advances of the USRP process.
Keywords: ultrasonic surface rolling process; surface modification techniques; severe plastic deformation; microstructure; nanostructured surfaces ultrasonic surface rolling process; surface modification techniques; severe plastic deformation; microstructure; nanostructured surfaces

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MDPI and ACS Style

John, M.; Ralls, A.M.; Dooley, S.C.; Thazhathidathil, A.K.V.; Perka, A.K.; Kuruveri, U.B.; Menezes, P.L. Ultrasonic Surface Rolling Process: Properties, Characterization, and Applications. Appl. Sci. 2021, 11, 10986. https://doi.org/10.3390/app112210986

AMA Style

John M, Ralls AM, Dooley SC, Thazhathidathil AKV, Perka AK, Kuruveri UB, Menezes PL. Ultrasonic Surface Rolling Process: Properties, Characterization, and Applications. Applied Sciences. 2021; 11(22):10986. https://doi.org/10.3390/app112210986

Chicago/Turabian Style

John, Merbin, Alessandro M. Ralls, Scott C. Dooley, Akhil Kishore Vellooridathil Thazhathidathil, Ashok Kumar Perka, Udaya Bhat Kuruveri, and Pradeep L. Menezes. 2021. "Ultrasonic Surface Rolling Process: Properties, Characterization, and Applications" Applied Sciences 11, no. 22: 10986. https://doi.org/10.3390/app112210986

APA Style

John, M., Ralls, A. M., Dooley, S. C., Thazhathidathil, A. K. V., Perka, A. K., Kuruveri, U. B., & Menezes, P. L. (2021). Ultrasonic Surface Rolling Process: Properties, Characterization, and Applications. Applied Sciences, 11(22), 10986. https://doi.org/10.3390/app112210986

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