Next Article in Journal
A Metric and Visualization of Completeness in Multi-Dimensional Data Sets of Sensor and Actuator Data Applied to a Condition Monitoring Use Case
Previous Article in Journal
Solution-Processed Memristor Devices Using a Colloidal Quantum Dot-Polymer Composite
 
 
Order Article Reprints
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Article

Functional Antibacterial Nanometer Zinc Ion Yarns: Manufacturing Technique and Antimicrobial Efficacy against Escherichia coli

by 1,2,3,4,5, 6,*, 6, 7,* and 1,4,5,6,8,*
1
Fujian Key Laboratory of Novel Functional Textile Fibers and Materials, Minjiang University, Fuzhou 350108, China
2
Department of Bioinformatics and Medical Engineering, Asia University, Taichung 41354, Taiwan
3
Department of Medical Research, China Medical University Hospital, China Medical University, Taichung 40402, Taiwan
4
College of Textile and Clothing, Qingdao University, Qingdao 266071, China
5
Innovation Platform of Intelligent and Energy-Saving Textiles, School of Textiles, Tianjin Polytechnic University, Tianjin 300387, China
6
Department of Fiber and Composite Materials, Feng Chia University, Taichung 40768, Taiwan
7
Graduate Institute of Biotechnology and Biomedical Engineering, Central Taiwan University of Science and Technology, Taichung 40601, Taiwan
8
School of Chinese Medicine, China Medical University, Taichung 40402, Taiwan
*
Authors to whom correspondence should be addressed.
Appl. Sci. 2021, 11(11), 5021; https://doi.org/10.3390/app11115021
Received: 5 May 2021 / Revised: 15 May 2021 / Accepted: 17 May 2021 / Published: 28 May 2021
(This article belongs to the Section Materials Science and Engineering)

Abstract

:
People are no longer satisfied with only comfortable textile clothing with advanced technology and elevated standard of living and, thus, are gradually preferring functional textiles. In the meanwhile, the spread of medical knowledge has educated the public about the antimicrobial concept. In this study, composed of different twist coefficients and different numbers of plies, the zinc ion twisted yarns are made into knitted fabrics. Next, the knitted fabrics are examined for water vapor transmission rate and antimicrobial efficacy. The test results indicate that the water vapor transmission rate is 1013 g/m2/day for 2Zn-0C-K and 981 g/m2/day for 3Zn-0C-K. However, a rise in the twist coefficient adversely affects the water vapor transmission rate. The fabric 2Zn-3C-K exhibits the maximal air permeability of 265 cm3/cm2/s and 3Zn-3C-K 186 cm3/cm2/s. Regardless of whether it is at OD600, colony count observation, or antibacterial rate, 3Zn-5C-K exhibits the maximal antibacterial rate with the value being 0.45 at OD600 and the optimal antimicrobial efficacy being 85%. To sum up, based on the interest of the test results, production cost, and manufacturing process evaluation, 2Zn-5C-K is the optimal nonwoven fabric that achieved the maximal effects.

1. Introduction

With high social development and better living quality, people start to pay more attention to functional textile products more than simply comfortable textile ones, which makes the invention of functional products become a priority in the textile field. Public awareness of hygiene has increased, which in turn makes the antimicrobial concept widespread knowledge in today’s society [1,2,3]. When wearing textile garments, people metabolize and produce sebum cutaneum, sweat, and scales. These metabolites are nourishment for microorganisms that are the smallest creatures that cannot be observed by naked eyes. Microorganisms can be divided into bacteria, fungus, and virus, and the former can grow to a tremendous population almost everywhere. For instance, Escherichia coli (E. coli), one type of Gram-negative bacteria, can grow over the textiles and degenerate them in terms of discoloring, causing inferior quality, generating repulsive odors, and contaminating the environment. Worse, E. coli also survives in waters, soils, feces, and the human and animals’ digestive systems and skins and can inflict people with diarrhea [4,5,6].
Common antibacterial agents in the market involve inorganic, organic, and natural types. In the early stage, the majority of antibacterial agents are organic, because they have the optimal antibacterial performance. Nonetheless, the effect is not long lasting, and the stability is low otherwise, due to which organic antibacterial agents are gradually replaced by inorganic types [7,8,9]. Inorganic antibacterial agents are commonly used in disinfection, featuring long-lasting efficacy, high temperature resistance, and benefits to the environment and human health [10,11] and have been used in plastic, ceramics, and stainless steel in recent years. A recent study showed that most antimicrobial substrates used in the manufacturing process are mercury, silver, ZrO2, zinc oxide, and chlorogenic acid (CGA). Among these antimicrobial agents, mercury is poisonous and, thus, banned, but silver antibacterial materials have a higher production cost. Chlorogenic acid (CGA) could be applied as a natural product to improve the antibacterial ability, but the using condition was highly restricted, and the transformation from ZrO2 crystalline forms is a serious problem in the biomedical field. As a result, zinc oxide exhibits the most potential due to its intrinsic safety and stability with eco-friendly, ultraviolet resistant, and antimicrobial attributes [12,13]. Hence, zinc oxides have commonplace uses in sunblock, waste water, tectorial membranes of artificial teeth, and the textile field, becoming a critical material in developing green textiles [14,15,16,17].
The employment of twisting or wrapping may render functional yarns with a structural change, which may restrict the functions from effectuating. Some researchers studied the hygroscopicity of functional yarns as related to the conduction of twisting. They found that excessive twisting damaged the yarn structure and reduced the capillary effect [18,19]. Therefore, in this study, two or three plies of zinc ion yarns are made into twisted yarns via a rotor spin device, and in the meanwhile, the rotating speed difference (between the winding and take-up rates) is changed during the twisting process. Next, a fully computerized, high-efficiency, single-cylinder hosiery machine is used to fabricate functional antibacterial knitted fabrics, after which the mechanical properties, water vapor transmission rate, air permeability, antibacterial OD value, colony count, and antimicrobial efficacy of the knitted yarn are examined, thereby evaluating the optimal manufacturing parameters. These results are of great significance for the design of low-cost, eco-friendly, sustainable, and mass-produced products.

2. Materials and Methods

2.1. Materials

Zinc ion yarns (Tung Ho Textile Co., Ltd.,Tainan, Taiwan) have a fineness of 30 tex and are used to form twelve types of functional twisted yarns. For the antibacterial assay, Escherichia coli (E. coli, ATCC25922) is purchased from the Bioresource Collection and Research Center, Taiwan.

2.2. Preparation for Microcapsules

Functional antibacterial yarns are produced with two or three plies of zinc ion yarns. The yarns are fed into a reverse splitup (Shang Yang Machinery Co., Ltd. Taichung, Taiwan) to form plied yarns that are then made into zinc ion twisted yarns using the twist machine. The winding and take-up rates are changed, and the resulting rotary speed differences help attain different twist coefficients. Twisted yarns can be divided into two groups, the 2Zn and 3Zn groups, which are denoted according to the constituent yarn counts and type (i.e., Zn yarns). Figure 1 shows the process rote of functional antibacterial nanometer zinc ion yarns. Meanwhile, the subtitle of denotations indicates that the sample are yarns (C) or knitted fabrics (K), while the affix digit means the twist coefficient. For example, 2ZN-3C means that 2 zinc ion yarns are made into twisted yarns with a twist coefficient of 3. Specification of twisted yarns in Table 1.
Functional antibacterial knitted fabrics are made as follows. Two or three plies of zinc ion yarns are twisted at a rotary rate of 0, 3000, 6000, 9000, 12,000, and 15,000 rpm with a corresponding twist coefficient of 0, 1, 2, 3, 4, and 5. Afterwards, a fully computerized, high-efficiency, single-cylinder hosiery machine (DK-B318, Da Kong Enterprise Co., Ltd., Changhua, Taiwan) is used to produce twelve kinds of knitted fabrics. Due to a greater variety in the sample range, the denotations listed in Table 2 will be used in subsequent discussions.

2.3. Measurements

2.3.1. Mechanical Properties of Twisted Yarns

As specified in the ASTM D2256 test standard, an automatic yarn tester (FPA/M, Statimat-M, Textechno Ltd., Mönchengladbach, Germany) is employed to test the maximal tensile strength of twisted yarns at a tensile rate of 300 mm/min. The gauges are 250 mm apart. Twenty samples for reach specification are tested for the average, recorded as Table 1.

2.3.2. Mechanical Properties of Knitted Fabrics

As specified in the ASTM D5034 test standard, the breaking tenacity of knitted fabrics is measured using a universal testing machine (HT-2402, Hung Ta Instrument Co., Ltd., Taichung, Taiwan) at a tensile rate of 300 mm/min. The gauges are 100 mm apart, and knitted fabrics have a size of 20 × 2.5 cm. Ten samples for reach specification are tested for the average, recorded as Table 2.

2.3.3. Water Vapor Transmission Rate (WVTR) of Knitted Fabrics

As specified in the ASTM E96 test standard, the water vapor transmission rate of knitted fabrics is measured as follows. Samples are placed in a flask that is located in a test case at 25 °C and a relative humidity of between 30 and 35%. Next, a precision balance weighs the sample bottle, yielding the initial weight (W0). The whole set is then mounted in the test case for the conduction of water vapor transmission rate for 24 h, after which samples are removed and weighed with a precision balance. The yielded weight is the weight after evaporation (Wt). Accordingly, the water vapor transmission rate is computed using the subsequent equation.
water vapor transmission rate = (W0 − Wt)/(A × t) × 100%
where W0 is the initial weight (g) including the glass flask, water, and fabrics; Wt is the total weight (g) of the glass flask, water, and fabrics after a 24 h evaporation; A is the surface area of knitted fabrics; t is the water evaporation time (hour).

2.3.4. Air Permeability of Knitted Fabrics

As specified in ASTM D737 test standard, the air permeability of functional antibacterial knitted fabrics is measured using an air permeability tester (Textest FX3300, Zürich, Switzerland). Samples have a size of 25 × 25 cm, and twelve samples for each specification are used for the average.

2.3.5. Ultraviolet/Visible Spectrophotometer (UV-Vis) Antibacterial Efficacy (OD600) of Knitted Fabrics

With a concentration of 105 CFU/mL, 1 mL of E. coli suspension is dripped over the functional antibacterial knitted fabrics for a 16 h co-culture in an incubator. Afterwards, 9 mL of nutrient solution is infused into the flask and shaken for five minutes. One milliliter of nutrient solution is then removed to be infused into a cuvette and, finally, scanned using an ultraviolet-visible spectrophotometer at frequency of 600 nm, and the values are recorded for the average [4,20].

2.3.6. Washing Test

As specified in GB20944-2008 test standard, functional antibacterial knitted fabrics were washed with 2% soapy water for 15 min and rinsed in clean water. The laundered cycles were 5 times. The washing resistance test was used to evaluate the antimicrobial efficiency of the knitted fabrics before and after washing [21].

2.3.7. Antimicrobial Assay of Knitted Fabrics

According to the AATCC100-2004 test standard, the test sample is placed in a sample bottle containing a volume of 25 mL. E. coli (1 mL, 105 CFU/mL) is dripped over the functional antibacterial knitted fabrics and kept in an incubator for 16 h. Nine milliliters of (Lysogeny broth, LB) nutrient solution is then infused into the sample bottle that is then shaken for five minutes. One hundred microliters of (LB) nutrient solution is smeared evenly over the solid culture dish for overnight, and the sample condition is observed and photographed the next day. The control group uses knitted fabrics consisting of non-twisted yarns and is divided into 2Zn-0C-K and 3Zn-0C-K. The equation used to compute antibacterial rate is as follows [22,23].
Antibacterial rate = (A − B)/A × 100%
where A and B is the colony count of the control and experimental groups, respectively.

2.3.8. Statistical Analysis

SPSS 17.0 was used for statistical analyses. Data are presented as the mean standard deviation (SD). Statistical analysis of all data was performed using one-way ANOVA, where p values < 0.05 are considered statistically significant.

3. Results and Discussion

3.1. Surface Observation of Functional Antibacterial Yarns Based on the Twist Coefficient

Figure 2a demonstrates two plies of zinc ion yarns, while Figure 2b shows the control group that is non-twisted. Made with a twisting process and twist coefficients (1, 2, 3, 4, and 5) via a rotor spin device, the two- and tree-plied twisted yarns are separately shown in Figure 2 and Figure 3. It is observed that a rise in the rotary rate of the rotor spin device increases the number of coils of twisted yarns per unit length.

3.2. Effects of Twist Coefficient on Water Vapor Transmission Rate (WVTR) of Functional Antibacterial Knitted Fabrics

The water vapor transmission rate (WVTR) of functional antibacterial knitted fabrics depends on several factors, such as fiber type, twist coefficient of yarns, fabric structure, and fabric thickness [24,25]. In this study, the WVTR of antibacterial knitted fabrics is investigated as related to the twist coefficient. Previous study reported that the human body exhibited a WVTR of about 215–350 g/m2/day. If knitted fabrics showed a WVTR that was lower than that of the human body, condensation of moisture could happen, and the moisture will then be kept in the knitted fabrics [26,27]. As for the control groups that the constituent yarns are not twisted, the WVTR is 1013 g/m2/day for 2Zn groups and 981 g/m2/day for 3Zn groups. (** p < 0.01). Figure 4 shows the experimental group that the constituent yarns are twisted, the WVTR of knitted fabrics descends as a result of increasing the twist coefficient. Comparatively, non-twisted yarns comprise knitted fabrics with more voids due to a small twist degree, and moisture is prone to go in and out of the fabrics, which in turn causes the optimal water vapor transmission rate. By contrast, a rise in the twist coefficient makes yarn arrangement compact, which hampers the moisture from entering the knitted fabrics, resulting in a descending WVTR. According to previous literature, we could conclude that the permeability of both air and moisture is largely dependent on the porosity of fabrics [28,29]. In conclusion, all types of the proposed knitted fabrics attain the WVTR required by the use standard for the human skin, and they are free from condensation of water vapor in the interior [30].

3.3. Effects of Twist Coefficient on Air Permeability of Functional Antibacterial Knitted Fabrics

The air permeability of knitted fabrics serves an important index for the comfort that the users feel. Figure 5 shows the air permeability of functional antibacterial knitted fabrics as related to the twist coefficient, which is 188–265 cm3/cm2/s for the 2Zn groups and 141–186 cm3/cm2/s for the 3Zn groups. Regardless of whether it is 2Zn groups or 3Zn groups, an increase in the twist coefficient of the constituent zinc ion twisted yarns has a positive influence on the air permeability of the resulting knitted fabrics. This result is ascribed to the enhanced cohesion that strengthens the entanglement level among yarns firmly, while improving the air permeability concurrently. In particular, the optimal air permeability is 265 cm3/cm2/s for 2Zn-3C-K and 186 cm3/cm2/s for 3Zn-3C-K. Because of a greater twist count, knitted fabrics have a higher density that decreases the porosity and then reduces the air permeability [31,32].

3.4. Effects of Twist Coefficient on Antimicrobial Efficacy of Functional Antibacterial Knitted Fabrics Based on UV-Vis Analysis

Figure 6 shows that the OD ultraviolet/visible spectrophotometer (UV-Vis) value is 1.62 for 2Zn-0C-K but is 0.56 for 2Zn-5C-K, and likewise, the OD value is 1.5 and 0.45 for 3Zn-0C-K and 3Zn-5C-K, respectively. To sum up, regardless of whether the knitted fabrics are composed of two or three plies of twisted zinc ion yarns, the greater the twist coefficient, the lower the OD value, which means that the knitted fabrics demonstrate better antimicrobial efficacy. On the other hand, when bacteria grow in a nutrient solution, they consume glucose as energy, and their metabolites generate acids. Hence, a decrease in glucose quantity as well as a raise in the metabolic acid could be used as the reference for corresponding bacterial growth. This method is, however, vicarious and unable to obtain a total viable count, but only serves an antibacterial index.
The OD value after washing of 2Zn-0C-K, 2Zn-5C-K, and 3Zn-0C-K is 1.68, 0.58, and 1.58, respectively (Figure 6). It is worth noting that the OD value of the 2Zn-5C-K sample before washing is lower than that of the fabric after washing. However, for the 3Zn-0C-K sample, the OD value has a slight decrease after five cycles of washing. In fact, there was no large difference for the antimicrobial efficacy on the above samples before and after five cycles of washing in the statistical analysis method. The samples before and after washing showed outstanding antimicrobial efficacy.

3.5. Effects of Twist Coefficient on Antibacterial Rate of Functional Antibacterial Knitted Fabrics

Figure 7 and Figure 8 show the colony count of E. coli when two- and three-plied knitted fabrics are used. Figure 7a and Figure 8a show the control groups that are knitted fabrics composed of two and three plies non-twisted zinc ion yarns, where the colony count is comparatively greater than the experimental group. In the meanwhile, a rise in the twist coefficient proportionally restrains the bacterial growth. This result is ascribed to a greater quantity of zinc ion yarns per unit area, suggesting that the antimicrobial effect is proportional to the twist coefficient.
Figure 9 shows the antibacterial rate of the control and experimental groups as related to the twist coefficient, and the antibacterial rate is computed using Equation (2). As for the knitted fabrics composed of two plies of zinc ion yarns, the antibacterial rate is only 15% for 2Zn-1C-K, but it spikes to 81% for 2Zn-5C-K. Similarly, as for the knitted fabrics composed of three plies of zinc ion yarns, the antibacterial rate is 32% for 3Zn-1C-K and 85% for 3Zn-5C-K. Namely, both a rise in zinc ion yarns and a rise in the twist coefficient have a positive influence on the antibacterial rate. Due to a greater total amount of nanometer zinc ion yarns per unit area, the resulting knitted fabrics demonstrate higher antibacterial performance.
Nanometer zinc ions are able to kill and reduce the harmful effects of E. coli because E. coli is one type of Gram-negative bacteria. Despite a complex cell wall, E. coli has a bacteria lipid bilayer as its outer membrane. The internal side of the lipid bilayer is composed of phospholipids that have a rather low strength. In addition, E. coli carries negative electricity because of the presence of ionizing -COOH over its surface. In this case, nanometer zinc oxides dissociate antibacterial ions (Zn2+) that will be adsorbed by the surface of bacteria with the aim of the coulombic force, thereby impairing the cell wall of bacteria. Besides, zinc oxides also interfere with the synthesis of peptidoglycan, hampering cell walls from formation, while restraining the propagation and growth. Then, Zn2+ can penetrate the cell walls, replacing the surface cations over cell membranes and interacting with sulfur- or nitrogen-containing functional groups from the interior of bacteria, such as protein and nucleic acid (i.e., -SH and -NH), thereby generating protein denaturation and immobilizing cell synthetase. In the meanwhile, the cell membranes are destroyed, which subsequently discharges cell contents, hampering synthesis and metabolism of metabolic enzymes, while restraining cells from propagating, growing, and developing normally [33,34,35,36,37].

4. Conclusions

Using a rotor spin device, this study successfully turns nanometer zinc ion filaments into nanometer zinc ion yarns that then become functional antibacterial knitted fabrics on a single-cylinder hosiery machine. According to the test results, regardless of whether the twisted yarns are composed of two or three plies of zinc ion yarns, the optimal twist coefficient is 3 (i.e., 2Zn-3C and 3Zn-3C), which substantiates that the tensile strength of twisted yarns is dependent on the twist coefficient. Moreover, the water vapor transmission rate of functional antibacterial knitted fabrics, which are made of both of two- and three-plied zinc ion twisted yarns, has a descending trend as a result of the increasing twist coefficient. By contrast, 2Zn-3C-K and 3Zn-3C-K exhibit the maximal air permeability. Furthermore, a rise in the twist coefficient results in a lower colony count of bacteria, suggesting greater antimicrobial efficacy. In particular, 3Zn-5C-K outperforms the other groups in terms of antimicrobial efficacy, but 2Zn-5C-K already has antimicrobial efficacy as good as 81%. In sum, when production cost and time are considered, the optimal twisted yarns are consisted of two plies of 30 tex nanometer zinc ion yarns and twisted at a rotary rate of 15,000 rpm, which indicates that 2Zn-5C-K is the optimal functional antibacterial knitted fabric.

Author Contributions

In this study, the concepts and designs for the experiment, all required materials, as well as processing and assessment instrument were provided by J.-H.L. and C.-W.L. Data were analyzed, and the experimental results examined, by M.-F.L. and M.-C.L. The experiment was conducted, and the text composed, by M.-C.H. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by the Ministry of Science and Technology of Taiwan, grant number MOST 109-2221-E-468-001.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

Not applicable.

Conflicts of Interest

The authors declare no conflict of interest.

References

  1. Perera, S.; Bhushan, B.; Bandara, R.; Rajapakse, G.; Rajapakse, S.; Bandara, C. Morphological, antimicrobial, durability, and physical properties of untreated and treated textiles using silver-nanoparticles. Colloids Surf. A Phys. Eng. Asp. 2013, 436, 975–989. [Google Scholar] [CrossRef]
  2. Wang, L.; He, D.; Qian, L.; He, B.; Li, J. Preparation of conductive cellulose fabrics with durable antibacterial properties and their application in wearable electrodes. Int. J. Biol. Macromol. 2021. [Google Scholar] [CrossRef]
  3. Li, T.-T.; Pan, Y.-J.; Hsieh, C.-T.; Lou, C.-W.; Chuang, Y.-c.; Huang, Y.-T.; Lin, J.-H. Comfort and functional properties of far-infrared/anion-releasing warp-knitted elastic composite fabrics using bamboo charcoal, copper, and phase change materials. Appl. Sci. 2016, 6, 62. [Google Scholar] [CrossRef][Green Version]
  4. Zain, N.M.; Stapley, A.; Shama, G. Green synthesis of silver and copper nanoparticles using ascorbic acid and chitosan for antimicrobial applications. Carbohydr. Polym. 2014, 112, 195–202. [Google Scholar] [CrossRef][Green Version]
  5. Colclasure, V.J.; Soderquist, T.J.; Lynch, T.; Schubert, N.; McCormick, D.S.; Urrutia, E.; Knickerbocker, C.; McCord, D.; Kavouras, J.H. Coliform bacteria, fabrics, and the environment. Am. J. Infect. Control 2015, 43, 154–158. [Google Scholar] [CrossRef]
  6. Owen, L.; Laird, K. The role of textiles as fomites in the healthcare environment: A review of the infection control risk. PeerJ 2020, 8, e9790. [Google Scholar] [CrossRef]
  7. Gandotra, R.; Chen, Y.-R.; Murugesan, T.; Chang, T.-W.; Chang, H.-Y.; Lin, H.-N. Highly efficient and morphology dependent antibacterial activities of photocatalytic cuxo/zno nanocomposites. J. Alloy. Compd. 2021, 873, 159769. [Google Scholar] [CrossRef]
  8. Arunachalam, A.; Dhanapandian, S.; Manoharan, C.; Sivakumar, G. Physical properties of zn doped tio2 thin films with spray pyrolysis technique and its effects in antibacterial activity. Spectrochim. Acta Part A Mol. Biomol. Spectrosc. 2015, 138, 105–112. [Google Scholar] [CrossRef] [PubMed]
  9. Mao, H.; Zhang, B.; Nie, Y.; Tang, X.; Yang, S.; Zhou, S. Enhanced antibacterial activity of v-doped [email protected] sio2 composites. Appl. Surf. Sci. 2021, 546, 149127. [Google Scholar] [CrossRef]
  10. Shi, L.; Zhou, J.; Gunasekaran, S. Low temperature fabrication of zno–whey protein isolate nanocomposite. Mater. Lett. 2008, 62, 4383–4385. [Google Scholar] [CrossRef]
  11. Espitia, P.J.P.; Soares, N.d.F.F.; dos Reis Coimbra, J.S.; de Andrade, N.J.; Cruz, R.S.; Medeiros, E.A.A. Zinc oxide nanoparticles: Synthesis, antimicrobial activity and food packaging applications. Food Bioprocess Technol. 2012, 5, 1447–1464. [Google Scholar] [CrossRef]
  12. Catauro, M.; Barrino, F.; Dal Poggetto, G.; Milazzo, M.; Blanco, I.; Ciprioti, S.V. Structure, drug absorption, bioactive and antibacterial properties of sol-gel sio2/zro2 materials. Ceram. Int. 2020, 46, 29459–29465. [Google Scholar] [CrossRef]
  13. Catauro, M.; Tranquillo, E.; Poggetto, G.D.; Naviglio, S.; Barrino, F. Antibacterial Properties of Sol–Gel Biomaterials with Different Percentages of PEG or PCL. Macromol. Symp. 2020, 389, 1900056. [Google Scholar] [CrossRef]
  14. Sricharussin, W.; Threepopnatkul, P.; Neamjan, N. Effect of various shapes of zinc oxide nanoparticles on cotton fabric for uv-blocking and anti-bacterial properties. Fibers Polym. 2011, 12, 1037–1041. [Google Scholar] [CrossRef]
  15. Xie, Y.; Wang, Y.; Zhang, T.; Ren, G.; Yang, Z. Effects of nanoparticle zinc oxide on spatial cognition and synaptic plasticity in mice with depressive-like behaviors. J. Biomed. Sci. 2012, 19, 1–11. [Google Scholar] [CrossRef] [PubMed][Green Version]
  16. Esparza-González, S.; Sánchez-Valdés, S.; Ramírez-Barrón, S.; Loera-Arias, M.; Bernal, J.; Melendez-Ortiz, H.I.; Betancourt-Galindo, R. Effects of different surface modifying agents on the cytotoxic and antimicrobial properties of zno nanoparticles. Toxicology 2016, 37, 134–141. [Google Scholar] [CrossRef]
  17. Menazea, A.; Awwad, N.S. Antibacterial activity of tio2 doped zno composite synthesized via laser ablation route for antimicrobial application. J. Mater. Res. Technol. 2020, 9, 9434–9441. [Google Scholar] [CrossRef]
  18. Liu, T.; Choi, K.-f.; Li, Y. Wicking in twisted yarns. J. Colloid Interface Sci. 2008, 318, 134–139. [Google Scholar] [CrossRef] [PubMed]
  19. Yu, Z.-C.; Zhang, J.-F.; Lou, C.-W.; Lin, J.-H. Wicking behavior and antibacterial properties of multifunctional knitted fabrics made from metal commingled yarns. J. Text. Inst. 2015, 106, 862–871. [Google Scholar] [CrossRef]
  20. Zhu, J.; Tang, T.; Hu, C.-Y.; Xiang, W.-C.; Chen, Z.-Q.; Luo, L.; Yang, H.-S.; Liu, H.-P. Cellulose nanocrystal assisted trace silver nitrate to synthesize green silver nanocomposites with antibacterial activity. RSC Adv. 2021, 11, 3808–3815. [Google Scholar] [CrossRef]
  21. Liu, J.; Liu, C.; Liu, Y.; Chen, M.; Hu, Y.; Yang, Z. Study on the grafting of chitosan–gelatin microcapsules onto cotton fabrics and its antibacterial effect. Colloids Surf. B Biointerfaces 2013, 109, 103–108. [Google Scholar] [CrossRef]
  22. Huang, C.-L.; Lee, K.-M.; Liu, Z.-X.; Lai, R.-Y.; Chen, C.-K.; Chen, W.-C.; Hsu, J.-F. Antimicrobial activity of electrospun polyvinyl alcohol nanofibers filled with poly [2-(tert-butylaminoethyl) methacrylate]-grafted graphene oxide nanosheets. Polymers 2020, 12, 1449. [Google Scholar] [CrossRef]
  23. Lou, C.-W.; Wu, Z.-H.; Lee, M.-C.; Lin, J.-H. Highly efficient antimicrobial electrospun pvp/cs/phmgh nanofibers membrane: Preparation, antimicrobial activity and in vitro evaluations. Res. Chem. Intermed. 2018, 44, 4957–4970. [Google Scholar] [CrossRef]
  24. Kamalha, E.; Zeng, Y.; Mwasiagi, J.I.; Kyatuheire, S. The comfort dimension; a review of perception in clothing. J. Sens. Stud. 2013, 28, 423–444. [Google Scholar] [CrossRef]
  25. Majumdar, A.; Mukhopadhyay, S.; Yadav, R. Thermal properties of knitted fabrics made from cotton and regenerated bamboo cellulosic fibres. Int. J. Therm. Sci. 2010, 49, 2042–2048. [Google Scholar] [CrossRef]
  26. Türkoğlu, G.C.; Sarıışık, A.M.; Karavana, S.Y. Development of textile-based sodium alginate and chitosan hydrogel dressings. Int. J. Polym. Mater. Polym. Biomater. 2020, 1–10. [Google Scholar] [CrossRef]
  27. Daanen, H. Physiological strain and comfort in sports clothing. In Textiles for Sportswear; Elsevier: Amsterdam, The Netherlands, 2015; pp. 153–168. [Google Scholar]
  28. Sheng, J.; Zhang, M.; Xu, Y.; Yu, J.; Ding, B. Tailoring water-resistant and breathable performance of polyacrylonitrile nanofibrous membranes modified by polydimethylsiloxane. ACS Appl. Mater. Interfaces 2016, 8, 27218–27226. [Google Scholar] [CrossRef] [PubMed]
  29. Yu, Z.-C.; Zhang, J.-F.; Lou, C.W.; He, H.-L.; Chen, A.-P.; Lin, J.-H. Wicking behavior and dynamic elastic recovery properties of multifunction elastic warp-knitted fabrics. Text. Res. J. 2015, 85, 1486–1496. [Google Scholar] [CrossRef]
  30. Lin, J.-H.; He, C.-H.; Huang, Y.-T.; Lou, C.-W. Functional elastic knits made of bamboo charcoal and quick-dry yarns: Manufacturing techniques and property evaluations. Appl. Sci. 2017, 7, 1287. [Google Scholar] [CrossRef][Green Version]
  31. Xu, G.; Wang, F. Prediction of the permeability of woven fabrics. J. Ind. Text. 2005, 34, 243–254. [Google Scholar] [CrossRef]
  32. Van Amber, R.R.; Wilson, C.A.; Laing, R.M.; Lowe, B.J.; Niven, B.E. Thermal and moisture transfer properties of sock fabrics differing in fiber type, yarn, and fabric structure. Text. Res. J. 2015, 85, 1269–1280. [Google Scholar] [CrossRef]
  33. Yamamoto, O. Influence of particle size on the antibacterial activity of zinc oxide. Int. J. Inorg. Mater. 2001, 3, 643–646. [Google Scholar] [CrossRef]
  34. Aal, N.A.; Al-Hazmi, F.; Al-Ghamdi, A.A.; Al-Ghamdi, A.A.; El-Tantawy, F.; Yakuphanoglu, F. Novel rapid synthesis of zinc oxide nanotubes via hydrothermal technique and antibacterial properties. Spectrochim. Acta Part A Mol. Biomol. Spectrosc. 2015, 135, 871–877. [Google Scholar] [CrossRef] [PubMed]
  35. Meena, R.K.; Chouhan, N. Zno nanoparticles synthesized by a novel approach at room temperature and antibacterial activity. Science 2015, 56, 68–72. [Google Scholar]
  36. Alswat, A.A.; Ahmad, M.B.; Saleh, T.A.; Hussein, M.Z.B.; Ibrahim, N.A. Effect of zinc oxide amounts on the properties and antibacterial activities of zeolite/zinc oxide nanocomposite. Mater. Sci. Eng. C 2016, 68, 505–511. [Google Scholar] [CrossRef]
  37. Li, T.-T.; Li, J.; Zhang, Y.; Huo, J.-L.; Liu, S.; Shiu, B.-C.; Lin, J.-H.; Lou, C.-W. A study on artemisia argyi oil/sodium alginate/pva nanofibrous membranes: Micro-structure, breathability, moisture permeability, and antibacterial efficacy. J. Mater. Res. Technol. 2020, 9, 13450–13458. [Google Scholar] [CrossRef]
Figure 1. Preparation route of the functional antibacterial nanometer zinc ion yarns.
Figure 1. Preparation route of the functional antibacterial nanometer zinc ion yarns.
Applsci 11 05021 g001
Figure 2. Two-plied zinc yarns: (a) 2Zn-0C, (b) 2Zn-1C, (c) 2Zn-2C, (d) 2Zn-3C, (e) 2Zn-4C, and (f) 2Zn-5C.
Figure 2. Two-plied zinc yarns: (a) 2Zn-0C, (b) 2Zn-1C, (c) 2Zn-2C, (d) 2Zn-3C, (e) 2Zn-4C, and (f) 2Zn-5C.
Applsci 11 05021 g002
Figure 3. Three-plied zinc yarns: (a) 3Zn-0C, (b) 3Zn-1C, (c) 3Zn-2C, (d) 3Zn-3C, (e) 3Zn-4C, and (f) 3Zn-5C.
Figure 3. Three-plied zinc yarns: (a) 3Zn-0C, (b) 3Zn-1C, (c) 3Zn-2C, (d) 3Zn-3C, (e) 3Zn-4C, and (f) 3Zn-5C.
Applsci 11 05021 g003
Figure 4. Water vapor transmission rate of functional antibacterial knitted fabrics as related to twist coefficient. Note: data shown as mean standard deviation (SD) (n = 3). ** p < 0.01.
Figure 4. Water vapor transmission rate of functional antibacterial knitted fabrics as related to twist coefficient. Note: data shown as mean standard deviation (SD) (n = 3). ** p < 0.01.
Applsci 11 05021 g004
Figure 5. Air permeability of functional antibacterial knitted fabrics as related to the twist coefficient. Note: data shown as mean standard deviation (SD) (n = 12). ** p < 0.01.
Figure 5. Air permeability of functional antibacterial knitted fabrics as related to the twist coefficient. Note: data shown as mean standard deviation (SD) (n = 12). ** p < 0.01.
Applsci 11 05021 g005
Figure 6. Antimicrobial efficacy of functional knitted fabrics before and after washing as related to the twist coefficient.
Figure 6. Antimicrobial efficacy of functional knitted fabrics before and after washing as related to the twist coefficient.
Applsci 11 05021 g006
Figure 7. Colony count of functional antibacterial knitted fabrics made of 2-plied twisted yarns: (a) 2Zn-0C-K, (b) 2Zn-1C-K, (c) 2Zn-2C-K, (d) 2Zn-3C-K, (e) 2Zn-4C-K, and (f) 2Zn-5C-K.
Figure 7. Colony count of functional antibacterial knitted fabrics made of 2-plied twisted yarns: (a) 2Zn-0C-K, (b) 2Zn-1C-K, (c) 2Zn-2C-K, (d) 2Zn-3C-K, (e) 2Zn-4C-K, and (f) 2Zn-5C-K.
Applsci 11 05021 g007
Figure 8. Colony count of functional antibacterial knitted fabrics made of 3-plied twisted yarns: (a) 3Zn-0C-K, (b) 3Zn-1C-K, (c) 3Zn-2C-K, (d) 3Zn-3C-K, (e) 3Zn-4C-K, and (f) 3Zn-5C-K.
Figure 8. Colony count of functional antibacterial knitted fabrics made of 3-plied twisted yarns: (a) 3Zn-0C-K, (b) 3Zn-1C-K, (c) 3Zn-2C-K, (d) 3Zn-3C-K, (e) 3Zn-4C-K, and (f) 3Zn-5C-K.
Applsci 11 05021 g008
Figure 9. Antibacterial rate of functional antibacterial knitted fabrics as related to twist coefficient. Note: data shown as mean standard deviation (SD) (n = 3). ** p < 0.01.
Figure 9. Antibacterial rate of functional antibacterial knitted fabrics as related to twist coefficient. Note: data shown as mean standard deviation (SD) (n = 3). ** p < 0.01.
Applsci 11 05021 g009
Table 1. Specification of twisted yarns.
Table 1. Specification of twisted yarns.
Zinc Ion Yarn (Counts)Sample CodeTwist CoefficientcN/TexIrregularity (CV%)Hairiness (H)
2Zn-0C01.26 ± 0.097.33365
22Zn-1C11.37 ± 0.096.71158.4
2Zn-2C21.62 ± 0.095.6165.6
2Zn-3C31.65 ± 0.074.4220.2
2Zn-4C41.55 ± 0.053.3917.6
2Zn-5C51.50 ± 0.128.146.8
3Zn-0C01.31 ± 0.075.76501.4
33Zn-1C11.49 ± 0.021.80281.8
3Zn-2C21.64 ± 0.042.2939.8
3Zn-3C31.67 ± 0.074.2312
3Zn-4C41.64 ± 0.106.606.4
3Zn-5C51.62 ± 0.042.444.8
Table 2. Specifications of functional antibacterial knitted fabrics.
Table 2. Specifications of functional antibacterial knitted fabrics.
Sample CodeWeight of Knitted Fabrics
(g/m2)
Thickness
(mm)
Tensile Stress
(N)
Tensile Stress along the Weft Direction
(N)
2Zn-0C-K241.93 ± 8.720.52 ± 0.0137.48 ± 8.2441.71 ± 9.58
2Zn-1C-K257.88 ± 12.380.50 ± 0.0150.46 ± 10.2245.03 ± 5.91
2Zn-2C-K272.08 ± 9.850.50 ± 0.0177.95 ± 12.2851.72 ± 6.33
2Zn-3C-K286.15 ± 8.860.50 ± 0.0283.08 ± 9.1553.13 ± 6.05
2Zn-4C-K300.96 ± 10.500.53 ± 0.0168.42 ± 10.3354.76 ± 7.61
2Zn-5C-K319.29 ± 6.430.54 ± 0.0255.19 ± 21.2848.32 ± 4.61
3Zn-0C-K320.91 ± 5.440.73 ± 0.01116.28 ± 13.6979.79 ± 5.19
3Zn-1C-K332.79 ± 10.500.69 ± 0.01129.27 ± 14.3382.81 ± 7.87
3Zn-2C-K343.46 ± 11.850.70 ± 0.02134.21 ± 15.5690.07 ± 10.1
3Zn-3C-K352.15 ± 9.240.70 ± 0.02147.50 ± 18.1297.07 ± 7.26
3Zn-4C-K366.74 ± 5.020.75 ± 0.01116.85 ± 13.7188.29 ± 15.04
3Zn-5C-K374.82 ± 5.480.74 ± 0.0284.44 ± 7.7481.2 ± 9.74
Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Share and Cite

MDPI and ACS Style

Lou, C.-W.; Hsieh, M.-C.; Lai, M.-F.; Lee, M.-C.; Lin, J.-H. Functional Antibacterial Nanometer Zinc Ion Yarns: Manufacturing Technique and Antimicrobial Efficacy against Escherichia coli. Appl. Sci. 2021, 11, 5021. https://doi.org/10.3390/app11115021

AMA Style

Lou C-W, Hsieh M-C, Lai M-F, Lee M-C, Lin J-H. Functional Antibacterial Nanometer Zinc Ion Yarns: Manufacturing Technique and Antimicrobial Efficacy against Escherichia coli. Applied Sciences. 2021; 11(11):5021. https://doi.org/10.3390/app11115021

Chicago/Turabian Style

Lou, Ching-Wen, Ming-Chun Hsieh, Mei-Feng Lai, Mong-Chuan Lee, and Jia-Horng Lin. 2021. "Functional Antibacterial Nanometer Zinc Ion Yarns: Manufacturing Technique and Antimicrobial Efficacy against Escherichia coli" Applied Sciences 11, no. 11: 5021. https://doi.org/10.3390/app11115021

Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details here.

Article Metrics

Back to TopTop