Effects of Gas-Volume Fractions on the External Characteristics and Pressure Fluctuation of a Multistage Mixed-Transport Pump
Abstract
:1. Introduction
2. Model and Mesh Generation
2.1. Physical Model
2.2. Grid Division and Monitoring Point Setting
3. Numerical Methodology and Experimental Verification
3.1. Numerical Methods and Solution Settings
3.2. Mesh Validation
3.3. Experimental Verification
4. Numerical Results and Analysis
4.1. Pressure Distribution
4.2. Pressure Pulsation Analysis
4.3. Gas Phase Distribution
4.4. Liquid Relative Velocity Distribution
5. Conclusions
- (1)
- For the same experimental and numerical simulation conditions, the pressurization capacity of the multiphase mixed-transport pump decreased gradually with increasing flow rate. The efficiency improvement of this pump was limited with increasing flow rates. Meanwhile, the relative discharge of the IGVF and the decrease of the pump head had a quantitative relationship under a rated-flow condition. The pressurization capacity of the mixed-transport pump decreased with increasing the IGVFs. At the equal flow rate condition, the pressurization capacity of the mixed pump decreased by more than 30% when the IGVF was greater than 13.5%.
- (2)
- The amplitude of the pressure pulsation close to the impeller blade head suction surface increased gradually along the flow orientation. With increasing IGVFs, the pressure fluctuation intensity at the impeller and diffuser inlet increased significantly. This phenomenon was closely correlated with the gas accumulation and the low relative velocity area.
- (3)
- The main frequency amplitude increased continuously with increasing gas content. In most cases, the dominant frequency of the impeller was 583.3 Hz, which was affected by the diffuser vanes number, whose value is the product of the rotation frequency and the number of guide vanes. The same situation happened in the diffuser, where the dominant frequency value was 408.3 Hz and was seven times that of the rotation frequency. It was shown that the pressure pulsation dominant frequency was an integer multiple of the rotation frequency.
- (4)
- The gas in the impeller passage primarily gathered on the suction surface of the blade head close to the front cover plate. Due to the work of the centrifugal forces, the water was pushed to the back cover plate, increasing the GVF near the front cover plate. On the blade suction surface near the front cover plate, a low-velocity area caused by the flow separation was generated. Thus, the pressure pulsation of the impeller was further affected. Vortices in the diffuser were obvious, and the vortex position tended to move toward the inlet of the diffuser with increasing gas content.
Author Contributions
Funding
Conflicts of Interest
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Component | Designation | Parameters |
---|---|---|
Design point | Rated discharge (Qd, m3/h) | 26.5 |
Rated lift (Pr, KPa) | 260 | |
Rated revolution (n, r/min) | 3500 | |
Impeller | Number of blade (Zi) | 7 |
Inlet inner diameter (D1, mm) | 62.23 | |
Outlet inner diameter (D2, mm) | 127 | |
Diffuser | Number of vane (Zd) | 10 |
Inlet inner diameter (D3, mm) | 150 | |
Outlet inner diameter (D4, mm) | 65.49 |
Items | Mesh I | Mesh II | Mesh III | Mesh IV | Mesh V |
---|---|---|---|---|---|
Total grid number | 3,072,474 | 5,378,384 | 6,604,412 | 7,734,156 | 9,283,628 |
Pressure rise (kPa) | 776.12 | 784.52 | 788.61 | 789.20 | 789.10 |
Efficiency (%) | 78.25 | 80.45 | 80.51 | 80.57 | 80.59 |
Relative pressure rise Pr/Pd1 | 1 | 1.0108 | 1.0161 | 1.0168 | 1.0167 |
Relative efficiency η/ηc | 1 | 1.0025 | 1.0032 | 1.0040 | 1.0041 |
Conditions | Head_CFD (m) | Head_EXP (m) | Variation (%) |
---|---|---|---|
IGVF = 0 | 79.63 | 78.82 | 1.03% |
IGVF = 5% | 74.75 | 73.55 | 1.63% |
IGVF = 10% | 65.28 | 63.42 | 2.93% |
IGVF = 15% | 53.79 | 51.71 | 4.02% |
IGVF = 20% | 43.25 | 41.26 | 4.82% |
IGVF = 25% | 35.05 | 32.63 | 7.41% |
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Li, C.; Luo, X.; Feng, J.; Zhu, G.; Xue, Y. Effects of Gas-Volume Fractions on the External Characteristics and Pressure Fluctuation of a Multistage Mixed-Transport Pump. Appl. Sci. 2020, 10, 582. https://doi.org/10.3390/app10020582
Li C, Luo X, Feng J, Zhu G, Xue Y. Effects of Gas-Volume Fractions on the External Characteristics and Pressure Fluctuation of a Multistage Mixed-Transport Pump. Applied Sciences. 2020; 10(2):582. https://doi.org/10.3390/app10020582
Chicago/Turabian StyleLi, Chenhao, Xingqi Luo, Jianjun Feng, Guojun Zhu, and Yangang Xue. 2020. "Effects of Gas-Volume Fractions on the External Characteristics and Pressure Fluctuation of a Multistage Mixed-Transport Pump" Applied Sciences 10, no. 2: 582. https://doi.org/10.3390/app10020582
APA StyleLi, C., Luo, X., Feng, J., Zhu, G., & Xue, Y. (2020). Effects of Gas-Volume Fractions on the External Characteristics and Pressure Fluctuation of a Multistage Mixed-Transport Pump. Applied Sciences, 10(2), 582. https://doi.org/10.3390/app10020582