Overall Equipment Effectiveness: Systematic Literature Review and Overview of Different Approaches
Abstract
:1. Introduction
2. Materials and Methods
- Definition of RQs
- Selection of scientific databases
- General search in selected databases using the search string
- Define inclusion and exclusion criteria and apply them to articles from general search
- Data extraction and analysis of selected articles
- Answer RQs
2.1. Definition of RQs
2.2. Search Process
2.3. Selection of Relevant Papers
- I1: The paper is a literature review and/or is related specifically to OEE and its application;
- I2: The study mentions an OEE-based model;
- I3: The study only uses OEE to verify an improvement or change in any process;
- E1: The paper cannot be obtained and/or is not written in English;
- E2: The term “OEE” is only mentioned; no OEE-based model is calculated or applied;
- E3: The paper is not an article, e.g., proceedings papers, magazines, books, editorial material and letters.
3. Results
4. Discussion and Conclusions
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Research Questions | Motivation |
---|---|
RQ1. What is the focus of the current research effort in the OEE domain? | Present a descriptive finding that exhibits interest in the topic and identify trends signified by keywords. |
RQ2. What models based on OEE have been developed? | Generate a list of different models that have been developed based on the original OEE, to determine fields of study that have applied the indicator as an effectiveness measure. |
RQ3. What are the principal contributions in OEE and what are the future trends? | Summarize main contributions from different authors and establish future trends to propose new research activities. |
Timespan | 1996–2020 |
---|---|
Sources (journals) | 102 |
Documents | 186 |
Average citations per document | 16.57 |
Author keywords | 554 |
Keywords plus | 434 |
Authors | 450 |
Authors of single-author documents | 25 |
Authors of multi-author documents | 425 |
Application Area | Inclusion Criteria | 1996–2000 | 2001–2005 | 2006–2010 | 2011–2015 | 2016–2020 |
---|---|---|---|---|---|---|
Productivity in manufacturing processes | I1 | [28,29,30] | [31,32] | [33,34,35,36,37,38,39] | [26,40,41,42,43,44,45,46,47,48,49,50,51,52,53,54,55,56,57,58,59,60] | |
I3 | [61] | [62,63,64,65,66,67,68,69,70,71,72,73,74,75] | [76,77,78,79,80,81,82,83,84,85,86,87,88,89,90,91,92,93] | |||
Productivity in maintenance | I1 | [94,95] | [27,96,97,98] | [25,99,100,101,102,103,104,105,106,107,108,109,110] | ||
I3 | [111,112] | [113] | [114,115,116,117,118,119,120,121] | [122,123,124,125,126,127,128,129] | [130,131,132,133,134,135,136,137,138,139,140,141] | |
Oriented to resources productivity | I1 | [142] | [143] | [144,145,146,147,148,149] | ||
I3 | [150,151,152] | |||||
Supply chain productivity | I1 | [153] | ||||
I3 | [154,155] | [156] | ||||
Other | I1 | [9] | [157] | [158,159] | [160,161,162,163] | [164,165,166] |
I3 | [167] | [168] | [169] | [170,171,172] |
Author | Year | Model Name | Brief Description |
---|---|---|---|
[173] [174] | 2002 2007 | Overall throughput effectiveness | Calculates the productivity of a manufacturing system; measures the factory level performance; identifies the bottleneck and hidden capacity. |
[175] | 2005 | Equipment effectiveness | Measures the equipment-dependent states, such as productive state, scheduled downstate and unscheduled downstate. |
[13] | 2006 | Overall line effectiveness | Measures the productivity of a line manufacturing system. |
[176] | 2006 | Total equipment efficiency | To achieve total equipment efficiency, it must include the resource usage efficiency of a machine. This input factor (resource requirements) is known as the overall input efficiency. |
[10] | 2008 | Overall asset effectiveness Overall production effectiveness | Measures losses due to external and internal factors contributing to overall production/asset effectiveness. |
[177] | 2008 | Modified OEE | Includes new factor usability; it classifies unplanned downtime events into equipment-related downtime. |
[6] | 2008 | Overall equipment effectiveness of a manufacturing line | Measures the performances of an automated line in the system. |
[16] | 2010 | OEE for shovel/oee for trucks | OEE is calculated for mining equipment. |
[14] | 2010 | Overall line effectiveness | The performance of the production line in the manufacturing system is measured. |
[178] | 2010 | Overall equipment effectiveness market-based | Monitors production in the steel market; measures equipment effectiveness for a full process cycle. |
[179] | 2011 | Integrated equipment effectiveness | This integration is based on three elements: loading-based, capital-based and market-based elements. |
[180] | 2012 | Overall equipment and quality cost loss | Calculates the losses of equipment, specifically production and quality cost losses, in monetary units. |
[181] | 2013 | Overall resource effectiveness | Includes losses related to resources, e.g., people, machines, materials and methods. |
[182] | 2015 | Machining equipment effectiveness | Calculates the OEE of a high-mix-low-volume manufacturing environment. |
[15] | 2015 | Overall resource effectiveness | Provides information regarding the process performance based on factor material efficiencies, process cost and material cost. |
[12] | 2015 | Overall environmental equipment effectiveness | Identifies losses due to sustainability, based on the calculated environmental impact of the workstation. |
[183] | 2015 | Fuzzy overall equipment effectiveness | Identifies performance fluctuations through LR Fuzzy numbers. |
[184] | 2016 | Stochastic shovel effectiveness | Quantifies performance effectiveness of electric and hydraulic shovels. |
[185] | 2017 | OEE of BELT equipment | Bucket-based excavating, loading and transport (BELT) including all equipment comprising a bucket, e.g., draglines, shovels, load-haul-dumps and trucks. |
[186] | 2017 | Strategic equipment effectiveness Operational equipment effectiveness | A global measure of the effectiveness of an integrated electrical system. |
[187] | 2017 | Overall machinery effectiveness | Identifies and ranks decision-making-units in terms of efficiency. |
[18] | 2017 | OEE of port terminal | Identifies the most efficient terminal, addressing either manageable or unmanageable factors. |
[188] | 2017 | Modified OEE | Includes losses associated with human factors and usability (the frequency of setup and changeover process) |
[189] | 2018 | Extended overall equipment effectiveness | Evaluates the entire process considering human resources and equipment Performance. It is applied in medicals activities of operating rooms. |
[17] | 2018 | OEE to transport management | Improves efficiency in road transport by adapting OEE to transport management. |
[11] | 2018 | Modified OEE | Optimizes the effectiveness of urban freight transportation. |
[190] | 2018 | Overall material usage effectiveness | Measures material usage effectiveness and identifies material loss in the manufacturing process. |
[191] | 2018 | Sustainable overall throughputability effectiveness | Includes sustainability criteria and can be used in the system lifecycle. |
[7] | 2019 | Overall task effectiveness | Analyses and evaluates losses related to manual assembly tasks. |
[192] | 2019 | Modified OEE | Improves the effectiveness of scheduling jobs with earliness/tardiness. |
[193] | 2019 | OEE–TCQ | Improves the process approach in maintenance in terms of time, cost and quality. |
[194] | 2019 | Overall effectiveness indicator | Adapted for mining production to examine the effectiveness of the mining machine. |
[195] | 2019 | Standalone OEE | Identifies system bottleneck and excludes effects from upstream and downstream. |
[196] | 2019 | Modified OEE | Calculates the OEE in serial, parallel and combined machine systems in the production line. |
[197] | 2019 | Modified OEE | Includes a term that considers material utilization. |
[198] | 2019 | Overall substation effectiveness | Measures substation performances and indicates the overall maintenance performances. |
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Ng Corrales, L.d.C.; Lambán, M.P.; Hernandez Korner, M.E.; Royo, J. Overall Equipment Effectiveness: Systematic Literature Review and Overview of Different Approaches. Appl. Sci. 2020, 10, 6469. https://doi.org/10.3390/app10186469
Ng Corrales LdC, Lambán MP, Hernandez Korner ME, Royo J. Overall Equipment Effectiveness: Systematic Literature Review and Overview of Different Approaches. Applied Sciences. 2020; 10(18):6469. https://doi.org/10.3390/app10186469
Chicago/Turabian StyleNg Corrales, Lisbeth del Carmen, María Pilar Lambán, Mario Enrique Hernandez Korner, and Jesús Royo. 2020. "Overall Equipment Effectiveness: Systematic Literature Review and Overview of Different Approaches" Applied Sciences 10, no. 18: 6469. https://doi.org/10.3390/app10186469