The Relationship Between Hardness and Microstructure in Zn/Mg Ratio-Controlled Al–Zn–Mg Alloys Aged at 120 °C
Abstract
1. Introduction
2. Materials and Methods
3. Results and Discussion
3.1. Vickers Microhardness
3.2. TEM Observation
4. Conclusions
- Vickers microhardness measurements show that the Zn/Mg ratio strongly governs the aging response and age-hardening ability of Al–Zn–Mg alloys. Higher Zn/Mg ratios (ZM43, ZM52, ZM61) result in faster initial hardening; however, the maximum peak hardness is achieved at an intermediate Zn/Mg ratio (ZM43, Zn/Mg = 1.3). At higher Zn/Mg ratios, the age-hardening ability decreases, particularly in ZM61, indicating the existence of an optimal Zn/Mg ratio for strengthening. Thus, although high Zn/Mg ratios accelerate early-stage hardening, excessive Zn/Mg leads to reduced peak hardness due to changes in precipitation behavior.
- TEM observations at peak-aging conditions reveal that the precipitate number density is low at low Zn/Mg ratios, increases to a maximum around Zn/Mg ≈ 1.0, and then remains nearly unchanged at higher Zn/Mg ratios (≥2.5). Two distinct precipitate size regimes were identified: relatively coarse precipitates in ZM16 (~16 nm) and ZM25 (~6 nm), and finer precipitates in ZM34, ZM43, and ZM52 (~3 nm). With increasing Zn/Mg ratio, the fraction of η′/η phases increases up to Zn/Mg ≈ 1.3 and subsequently saturates, whereas the fraction of T′/T phases decreases correspondingly and remains nearly constant at higher Zn/Mg ratios.
- The age-hardening response increases with increasing precipitate number density up to a Zn/Mg ratio of approximately 1.3 (ZM16, ZM25, ZM34, and ZM43), indicating a strong correlation between precipitate density and age-hardening ability. In addition, the finer precipitates observed in ZM34, ZM43, and ZM52 further contribute to enhanced hardening. The most pronounced age-hardening response is associated with the co-precipitation of η′/η and T′/T phases.
- The novel precipitate aligned along [110]Al and [110]Al was observed only in alloys with Zn/Mg < 1.0. Their fraction increases as Zn/Mg increases from 0.16 to 0.73 (ZM16, ZM25, and ZM34). Their length increases with decreasing Zn/Mg ratio. These precipitates account for ~20% of the total precipitate population. Their contribution to overall hardness remains unclear and requires further investigation.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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| Alloy | mol% | wt% | Al | ||||||
|---|---|---|---|---|---|---|---|---|---|
| Zn | Mg | Zn/Mg | Zn + Mg | Zn | Mg | Zn/Mg | Zn + Mg | ||
| ZM16 | 1.49 | 5.82 | 0.26 | 7.31 | 3.46 | 5.11 | 0.67 | 8.58 | Bal. |
| ZM25 | 2.09 | 5.24 | 0.40 | 7.33 | 4.90 | 4.59 | 1.07 | 9.49 | Bal. |
| ZM34 | 2.97 | 4.09 | 0.73 | 7.06 | 6.91 | 3.52 | 1.96 | 10.4 | Bal. |
| ZM43 | 4.17 | 3.29 | 1.27 | 7.46 | 9.64 | 2.80 | 3.45 | 12.4 | Bal. |
| ZM52 | 4.78 | 1.89 | 2.53 | 6.67 | 11.0 | 1.63 | 6.74 | 12.6 | Bal. |
| ZM61 | 5.99 | 1.01 | 5.93 | 7.00 | 13.4 | 0.83 | 16.1 | 14.2 | Bal. |
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Sanphiboon, W.; Lee, S.; Tsuchiya, T.; Ahmed, A.; Ikeno, S.; Yoshida, T.; Matsuda, K. The Relationship Between Hardness and Microstructure in Zn/Mg Ratio-Controlled Al–Zn–Mg Alloys Aged at 120 °C. Metals 2026, 16, 246. https://doi.org/10.3390/met16030246
Sanphiboon W, Lee S, Tsuchiya T, Ahmed A, Ikeno S, Yoshida T, Matsuda K. The Relationship Between Hardness and Microstructure in Zn/Mg Ratio-Controlled Al–Zn–Mg Alloys Aged at 120 °C. Metals. 2026; 16(3):246. https://doi.org/10.3390/met16030246
Chicago/Turabian StyleSanphiboon, Wanlalak, Seungwon Lee, Taiki Tsuchiya, Abrar Ahmed, Susumu Ikeno, Tomoo Yoshida, and Kenji Matsuda. 2026. "The Relationship Between Hardness and Microstructure in Zn/Mg Ratio-Controlled Al–Zn–Mg Alloys Aged at 120 °C" Metals 16, no. 3: 246. https://doi.org/10.3390/met16030246
APA StyleSanphiboon, W., Lee, S., Tsuchiya, T., Ahmed, A., Ikeno, S., Yoshida, T., & Matsuda, K. (2026). The Relationship Between Hardness and Microstructure in Zn/Mg Ratio-Controlled Al–Zn–Mg Alloys Aged at 120 °C. Metals, 16(3), 246. https://doi.org/10.3390/met16030246

