Effect of Different Microstructures on Surface Residual Stress of Induction-Hardened Bearing Steel
Abstract
:1. Introduction
2. Materials and Methods
2.1. Specimens Preparation
2.2. Heat Treatment Process
2.3. Experimental Methods
2.3.1. Microstructure Observation
2.3.2. Hardness Test
2.3.3. X-ray Diffraction
3. Results and Discussion
3.1. Microstructure
3.2. Hardness
3.3. X-ray Diffraction
3.3.1. Residual Stress
3.3.2. Retained Austenite
4. Conclusions
- The microstructure of the material before induction hardening has a significant impact on the effective case depth under the same output power conditions. The effective case depth of the tempered martensite structure after induction hardening is deeper than that of the spheroidized structure. The spheroidized structure was treated by the induction hardening method at 9.6 kW, and its effective case depth was only 2.5 mm. If the microstructure is tempered martensite before induction-re-hardening treatment, the effective case depth of the induction-hardened specimens with an induction power of 9.6 kW can be increased to 4.2 mm.
- Because the hardened center by induction method will be subject to more severe temperature changes, the phase transformation caused by the supercooling driving force and the thermal stress caused by the temperature gradient is more effective. The hardened center area during induction hardening has the highest residual compressive stress value. The specimen was hardened by the induction-hardening method at 10.8 kW and the surface residual compressive stress value of the hardening center was able to reach −766 MPa. As the distance from the hardening center increases, the residual compressive stress value will gradually decrease.
- During the induction hardening process, the phase transformation of the martensite structure caused more internal stress due to hardening treatment. The maximum surface residual compressive stress value of the specimen that was austenitized at 980 °C and induction hardened with an induction power of 9.6 kW specimen is −1073 MPa.
- The SUJ2 specimen that will have a wider stress influence range under the condition of the microstructure before induction hardening is that of tempered martensite. The effective stress influence range of the induction-hardened specimen austenitized at 980 °C and induction hardened with an induction power of 9.6 kW can reach 16 mm.
- The heat-affected zone is lower than the hardened center region during induction hardening. The content of retained austenite measured in the heat-affected zone will be less. The retained austenite in the heat-affected zone can be decreased from 9% to a minimum of 2%.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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C | Si | Mn | P | Cr | Ni | Cu | Fe |
---|---|---|---|---|---|---|---|
1.05 | 0.243 | 0.426 | 0.0201 | 0.0147 | 0.0948 | 0.101 | Bal. |
As-Received | 840 °C QT * | 940 °C QT * | 980 °C QT * | |
---|---|---|---|---|
HRC | 19 ± 1 | 60 ± 1 | 60 ± 1 | 60 ± 1 |
RS (MPa) | −77 | 106 | 118 | 130 |
γ (%) | 0.2 | 0.7 | 5.1 | 9.0 |
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Lu, S.-Q.; Chiu, L.-H. Effect of Different Microstructures on Surface Residual Stress of Induction-Hardened Bearing Steel. Metals 2024, 14, 201. https://doi.org/10.3390/met14020201
Lu S-Q, Chiu L-H. Effect of Different Microstructures on Surface Residual Stress of Induction-Hardened Bearing Steel. Metals. 2024; 14(2):201. https://doi.org/10.3390/met14020201
Chicago/Turabian StyleLu, Shao-Quan, and Liu-Ho Chiu. 2024. "Effect of Different Microstructures on Surface Residual Stress of Induction-Hardened Bearing Steel" Metals 14, no. 2: 201. https://doi.org/10.3390/met14020201
APA StyleLu, S. -Q., & Chiu, L. -H. (2024). Effect of Different Microstructures on Surface Residual Stress of Induction-Hardened Bearing Steel. Metals, 14(2), 201. https://doi.org/10.3390/met14020201