Next Article in Journal
Inversion of the Sign of the Short-Range Order as a Function of the Composition of Fe–Cr Alloys at Warm Severe Plastic Deformation and Electron Irradiation
Previous Article in Journal
Interaction of Process Parameters, Forming Mechanisms, and Residual Stresses in Single Point Incremental Forming
Open AccessArticle

A Comprehensive Mathematical Model of Electroslag Remelting with Two Series-Connected Electrodes Based on Sequential Coupling Simulation Method

1
School of Material and Metallurgy, University of Science and Technology Liaoning, Anshan 114051, China
2
School of Metallurgy, Northeastern University, Shenyang 110819, China
3
State Key Laboratory of Marine Engineering, Ansteel Group, Anshan 114051, China
*
Author to whom correspondence should be addressed.
Metals 2020, 10(5), 658; https://doi.org/10.3390/met10050658
Received: 9 April 2020 / Revised: 7 May 2020 / Accepted: 15 May 2020 / Published: 19 May 2020
A comprehensive mathematical model of electroslag remelting with two series-connected electrodes (TSCE-ESR) was constructed based on sequential coupling method. The influence of droplet effect on electroslag remelting process (ESR) was considered in this model. Compared with one-electrode electroslag remelting (OE-ESR), the multi-physics field, droplet formation and dripping behavior, and molten metal pool structure of TSCE-ESR process were studied. The results show that during the process of TSCE-ESR, the proximity effect of the electrodes suppresses the skin effect, and Joule heat is concentrated in the area between the two electrodes of slag pool, making the temperature distribution of the slag pool more uniform. The heat used to melt the electrode in the process of TSCE-ESR accounts for about 34% of the total Joule heat, which is lower than the OE-ESR (17%). Therefore, it makes a higher melting rate and a smaller droplet size in the process of TSCE-ESR. Compared with OE-ESR, TSCE-ESR process can realize the unification of higher melting rate and shallow flat molten metal pool. Compared with the results without droplet effect, it is found that in the simulation results with droplet effect, the depth and the cylindrical section of molten metal pool increased, and the width of the mushy zone is significantly reduced, which is more consistent with the actual electroslag remelting process. View Full-Text
Keywords: proximity effect; droplet; molten metal pool structure; melting rate; sequential coupling proximity effect; droplet; molten metal pool structure; melting rate; sequential coupling
Show Figures

Figure 1

MDPI and ACS Style

Tong, W.; Li, W.; Zang, X.; Li, H.; Jiang, Z.; Li, D. A Comprehensive Mathematical Model of Electroslag Remelting with Two Series-Connected Electrodes Based on Sequential Coupling Simulation Method. Metals 2020, 10, 658.

Show more citation formats Show less citations formats
Note that from the first issue of 2016, MDPI journals use article numbers instead of page numbers. See further details here.

Article Access Map by Country/Region

1
Search more from Scilit
 
Search
Back to TopTop