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Open AccessArticle

Cryogenic Milling: Study of the Effect of CO2 Cooling on Tool Wear When Machining Inconel 718, Grade EA1N Steel and Gamma TiAl

Advanced Manufacturing Department, IK4 Tekniker, Calle Iñaki Goenaga 5, 20600 Eibar, Spain
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Lubricants 2019, 7(1), 10; https://doi.org/10.3390/lubricants7010010
Received: 29 November 2018 / Revised: 14 January 2019 / Accepted: 15 January 2019 / Published: 21 January 2019
(This article belongs to the Special Issue Tribological Challenges in Extreme Environments)
The need for machining advanced materials has increased exponentially in recent years. Ni-based alloys, Ti-based alloys or some steel grades are commonly used in transport, energy generation or biomedicine industries due to their excellent properties that combine hardness, high temperature strength and corrosion resistance. These desirable properties make such alloys extremely difficult to machine, inducing a quick cutting tool wear that must be overcome. In the last decade, cryogenic machining has emerged in order to improve the machining of these materials. By means of cryogenic fluids such as cutting coolants, significant improvements in the life of cutting tools are obtained. However, most studies on this new technology are focused on turning processes, because of the difficulty of introducing cryogenic fluids through a rotary tool in processes such as drilling and milling. In this study, a cryogenic milling system integrated within the tool holder is used for milling Gamma TiAl, Inconel 718 and grade EA1N steel using carbon dioxide as a coolant. This system has been compared with the traditional cooling method (emulsion) in terms of tool life to check if it is possible to improve the machining operation in terms of efficiency by supplying the cryogenic coolant directly to the cutting zone. The results show that by replacing traditional pollutant cooling fluids with other more ecologically-friendly alternatives, it is possible to improve tool life by 100% and 175% in the cases of Gamma TiAl and grade EA1N steel, respectively, when using the new delivery system for the coolant. View Full-Text
Keywords: machining; cryogenic; milling; Inconel; titanium; tool wear machining; cryogenic; milling; Inconel; titanium; tool wear
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MDPI and ACS Style

Fernández, D.; Sandá, A.; Bengoetxea, I. Cryogenic Milling: Study of the Effect of CO2 Cooling on Tool Wear When Machining Inconel 718, Grade EA1N Steel and Gamma TiAl. Lubricants 2019, 7, 10.

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