1. Introduction
Ensuring safe and efficient water distribution is a fundamental challenge in modern infrastructure. The material choice of pipelines is a critical factor influencing system performance, water quality, and public health risks. Iron and plastic pipes are common, but their long-term impact on water chemistry, particularly in multicomponent materials systems, is not yet thoroughly understood [
1]. This study investigates the impact of different iron salts on bacterial growth, biofilm formation, and antibiotic resistance. Specifically, it examines how various salts influence fecal indicator bacteria,
Escherichia coli and
Enterococcus faecalis, which are crucial for assessing water quality and public health risks. The findings will improve pipeline material selection and biofilm-associated risk management in water networks and can lead to lead mobilization in wastewater systems.
Iron’s mechanical strength and potential antimicrobial effects make it a popular choice. Still, its susceptibility to corrosion introduces significant challenges, including biofilm formation and the release of iron salts into the water [
2,
3]. In contrast, plastic pipes, such as polyvinyl chloride (PVC) or high-density polyethylene (HDPE) pipes, are cost-effective and easier to install but lack the strength and antimicrobial benefits of iron [
4]. They are lightweight, which reduces transportation and handling costs, and their flexibility can simplify the installation process [
5,
6]. When older infrastructure contains lead-based materials, such as lead pipes or solder, corrosion of nearby iron pipes can destabilize these lead materials and cause them to be released into the water [
7,
8,
9]. Additionally, the chemical changes caused by iron corrosion, such as increased acidity and the presence of certain oxidizing agents, can enhance the solubility and mobility of lead ions in water. These interactions exacerbate the potential for lead contamination in systems with mixed-material pipelines [
10,
11]. Furthermore, studies show that iron corrosion products can change water chemistry in ways that favor the dissolution of lead-based materials and pose a serious threat to public health [
12].
Iron’s susceptibility to corrosion also introduces significant challenges. Over time, corrosion could leach iron ions or salts like iron sulfate or iron nitrate into the water. In this sense, iron corrosion affects water taste and color but also influences microbial dynamics. Various studies have examined the benefits and drawbacks of using iron in water systems, where it is simultaneously seen as an essential trace element and a pollutant. For example, corrosion in iron pipes can introduce metal ions that interact with microbial communities [
3].
Biofilm formation, particularly by fecal indicator bacteria like
Escherichia coli and
Enterococcus faecalis, poses significant challenges in pipeline systems. These biofilms can serve as reservoirs for antibiotic-resistant bacteria, increasing public health risks. Additionally, biofilm growth contributes to material degradation, reducing pipeline lifespan, and causing operational inefficiencies such as flow restrictions and increased maintenance costs. While iron pipes are known to influence microbial dynamics, the effects of specific iron salts—iron (II) sulfate heptahydrate, iron (III) nitrate nonahydrate, and iron (III) chloride—on
E. coli and
E. faecalis biofilm formation have not been extensively studied in the context of water distribution systems [
13,
14]. They form on metal, plastic, and concrete surfaces in pipeline environments, resulting in various operational problems. In this regard, biofilm formation may cause biofouling and decreased flow efficiency, and increased energy consumption may be caused by pipeline blockage [
15,
16]. Various studies have concluded that iron, where there is fecal contamination, can contribute significantly to the development of biofilms. At the same time, some research also suggested that high iron concentrations might lead to the development of antibiotic-resistant strains [
17]. Also, biofilms can raise the corrosion processes, leading to material degradation, which might end in pipeline failures [
18,
19]. Studies have shown that corroded iron pipes can increase iron concentrations in drinking water, sometimes exceeding the EPA’s secondary maximum contaminant level (SMCL) of 0.3 mg/L set, leading to taste and discoloration issues [
3].
Iron sulfate, iron nitrate, and iron chloride differ in chemical properties, solubility, and reactivity, leading to varied interactions with bacterial communities. Iron sulfate, for instance, tends to precipitate out of solution more readily than iron nitrate, which remains soluble at higher concentrations. These differences influence how each salt interacts with bacterial cells, potentially affecting the biofilm formation and metabolic activity. Studies focusing on the role of iron salts in microbial ecosystems have provided insights, but the effects of these salts on fecal bacteria in pipeline environments remain underexplored [
20,
21].
Heavy metals, including iron, have also been linked to the co-selection of antibiotic resistance in bacterial communities exposed to sub-lethal iron concentrations [
22]. This co-selection for resistance is a growing concern in water and wastewater systems. Additionally, bacterial metabolic activity is a critical marker of bacterial viability under stress conditions, such as exposure to iron salts. However, research on how iron salts influence metabolic activity in bacteria, particularly those involved in fecal contamination, remains limited [
18].
Although much research has examined iron’s role in water systems, few studies have directly compared the impact of different iron salts on bacterial growth, antibiotic resistance, and metabolic activity. Antibiotic resistance has become a growing global concern, particularly in wastewater systems where bacteria are frequently exposed to antibiotics and metal contaminants that can co-select for resistance traits. Specifically, no studies have investigated the influence of a series of iron salts on crucial bacterial characteristics such as growth, biofilm, and antibiotic resistance in wastewater systems. This is particularly so for fecal indicator bacteria such as E. coli and E. faecalis, which are of the utmost significance in the context of water quality and public health risks. The current study fills this gap by scientifically assessing the impact of different iron salts on these bacterial parameters. The findings are expected to yield useful information for effective pipeline material selection and biofilm-associated risk management in water networks.
2. Materials and Methods
2.1. Iron Salts
The iron samples used for the testing were iron (II) sulfate heptahydrate (FeSO4 × 7H2O, F8263, Sigma-Aldrich, Steinheim, Germany), iron (III) nitrate nonahydrate (FeN3O9 × 9H2O, I/1075/50, Fisher Scientific, Waltham, MA, USA), and iron (III) chloride (FeCl3, 157740, Sigma-Aldrich, Steinheim, Germany). The initial concentration was 100 mg/mL total mass concentration.
The choice of iron (II) sulfate heptahydrate and iron (III) nitrate nonahydrate included was based on their distinct chemical properties. Both salts dissociate in water to release iron ions in different oxidation states (Fe2+ and Fe3+), which may have varying effects on bacterial growth, biofilm formation, and antibiotic resistance. Iron (III) chloride was included as a representative form of iron commonly found in water systems in its chloride form.
2.2. Bacterial Strains
The bacterial strains used were E. coli ATCC 14169, E. coli ATCC 25922, E. faecalis ATCC 19433, and E. faecalis ATCC 29212. The bacterial strains were cultured overnight at 37 °C on Mueller Hinton (MH) agar (Liofilchem Ltd., Roseto degli Abruzzi, Italy). The bacterial suspension used in the research was 0.5 McFarland (1.5 × 108 CFU/mL) inoculum made in MH broth (Liofilchem Ltd., Italy). Then, 100 µL of the 0.5 McFarland inoculum was added to 9.9 mL of MH broth.
2.3. Antibacterial Effect
Four different concentrations (25, 50, 75, and 100 mg/mL) of iron (II) sulfate heptahydrate, iron (III) nitrate nonahydrate, and iron (III) chloride were used to examine the antibacterial effect of iron salts. The initial concentration of the iron salts was 100 mg/mL. The bacterial suspension used in the research was 0.5 McFarland (1.5 × 108 CFU/mL) inoculum made in MH broth. The inoculum was plated onto MH agar plates. Three wells (triplicate) were made in each agar plate, and 80 uL of the sample was added to the wells. The plates were incubated at 37 °C for 24 h. After the incubation period, the zones of inhibition were measured in mm.
2.4. Tissue Culture Plate Method
The tissue culture plate method determined the minimal inhibitory concentration (MIC). The negative controls used were MH broth. The positive controls (MH broth with bacteria) differed for each tested strain. Serial dilutions were made in MH broth in 96-well plates. The plates were inoculated with 20 µL of bacteria. The plates were incubated for 24 h at 37 °C. The optical density (OD) was measured in quadruplets at 595 nm using an ELISA plate reader (EPOCH, Agilent Technologies, Inc. Santa Clara, CA, USA).
2.5. Biofilm Formation Assay
Iron salts were used to evaluate their effect on biofilm formation for tested bacteria. MH broth was used as a negative control, while the positive controls (MH broth with bacteria) were specific for each tested strain. The serial dilutions were made in MH broth in 96-well plates. The plates were incubated for 24 h at 37 °C. Afterward, they were washed, stained with 0.1% crystal violet, and treated with 96% ethanol. The OD was measured in quadruplets at 595 nm using the ELISA plate reader. The optical density cut-off value (ODc) was calculated with the following formula [
23]:
The classification of biofilm formation is given in
Table 1.
2.6. Antibiotic Susceptibility Testing
The antibiotic susceptibility testing (AST) of the four reference bacterial strains was conducted in duplicates using the Kirby–Bauer disc diffusion method according to the Clinical and Laboratory Standards Institute (CLSI) guidelines [
24]. The testing was performed for the strains treated with the subminimum dose (0.5 McFarland) of iron salts. The antimicrobial discs (Liofilchem Ltd., Italy) used were Doxycycline 30 µg (DXT 30), Amoxicillin 30 µg (AML 30), Mezlocillin (MEZ 75), Cefuroxime 30 µg (CXM 30), Ceftazidime 30 µg (CAZ 30), Ceftriaxone 30 µg (CRO 30), Ampicillin 2 µg (AMP 2), Amoxicillin and clavulanic acid 30 µg (AUG 30), Ceftazidime and clavulanic acid 40 µg (CAL 40), Ciprofloxacin 5 µg (CIP 5), Gentamicin 30 µg (CN 30), Gentamicin 10 µg (CN 10), Kanamycin 30 µg (K 30), Tobramycin 10 µg (TOB 10), and Tetracycline 30 µg (TE 30).
2.7. Growth Curves
To test the effect of the subminimum concentrations of iron salts, the growth of E. coli and E. faecalis strains was measured throughout 48 h at 20 °C by measuring their absorbance in duplicates at 595 nm using the ELISA plate reader. The untreated strains were compared to the strains growing in the presence of iron salts. All tested strains had an initial McFarland equivalent of 105 cells/mL.
2.8. Cell Viability Assay
A cell viability assay was used to determine the viability of tested bacterial strains after adding iron salts. MH broth was used as a negative control, while the positive controls (MH broth with bacteria) were specific for each bacterial strain. The serial dilutions were made in MH broth in the 96-well plates. The plates were incubated for 24 h at 37 °C. Moreover, 0.015 g was diluted in 100 mL of phosphate buffer saline (PBS) for the resazurin dye solution, whilst 60 µL of resazurin dye solution was added to each well and the plates were incubated for 3 h at 37 °C.
The OD was measured in quadruplets at 562 and 595 nm using the ELISA plate reader. The measurements were taken at 0 h and 3 h after adding the resazurin dye solution. Cell innate metabolic activity can be calculated using a formula for reduction percentage [
25]:
where
are the molar extinction coefficients for resazurin (
Table 2),
A is the measured absorbance at a given wavelength,
t0 is the first measurement, and
tx is the measurement at a given time
x.
3. Results and Discussion
3.1. Antibacterial Effect Results
Iron salts exhibited concentration-dependent inhibitory effects against the four pathogens. The antibacterial effect showed that mostly 100 mg/mL and 75 mg/mL of all the iron salts had the greatest zones of inhibition (
Table 3 and
Table 4).
3.2. Minimum Inhibitory Concentration of Iron Salts
Iron salts demonstrated concentration-dependent inhibitory effects on bacterial growth. Iron (III) chloride showed the lowest MIC values, particularly for
E. coli strains, suggesting a higher potency compared to iron (II) sulfate heptahydrate and iron (III) nitrate nonahydrate (
Table 5).
At the lower concentration (3.125 mg/mL), Fe3+ ions likely exert partial inhibitory effects on E. faecalis ATCC 19433. The bacteria may still maintain some growth due to their ability to regulate iron uptake and mitigate oxidative stress. At the higher concentration (6.250 mg/mL), the inhibitory effects become more pronounced, likely overwhelming the bacterial defense mechanisms. The elevated Fe3+ concentration increases reactive oxygen species (ROS) production, disrupts metabolic pathways, and leads to more significant growth inhibition.
Iron (II) sulfate heptahydrate demonstrated a lower MIC against E faecalis strains compared to iron (III) nitrate nonahydrate and iron (III) chloride. This finding suggests that iron (II) sulfate heptahydrate may exert a more potent antimicrobial effect on E. faecalis, potentially due to its unique chemical properties, such as solubility and ion availability, which may influence microbial growth.
3.3. The Effect of Iron Salts on the Planktonic Growth
The results demonstrate that the iron (II) sulfate heptahydrate and iron (III) nitrate nonahydrate concentrations ranging from 3.125 to 100 mg/mL hinder
E. coli growth. For the iron (III) chloride, the concentrations range from 1.563 to 100 mg/mL (
Figure 1a,b). Regarding
E. faecalis, iron (III) nitrate nonahydrate and iron (III) chloride concentrations range from 3.125 to 100 mg/mL. In contrast, for iron (II) sulfate heptahydrate, the concentrations range from 1.563 to 100 mg/mL (
Figure 1c,d). These findings agree with Xiao et al., who reported that while low iron concentrations can stimulate microbial growth, high concentrations can have inhibitory effects due to generating ROS [
26]. The current study further advances this knowledge by establishing the specific concentration range at which these inhibitive effects occur. This may help determine dosage ranges for limiting bacterial growth in pipeline systems, whether for drinking water or wastewater.
3.4. The Effect of Iron Salts on the Biofilm Formation
The results of this study provide important insights into the impact of iron salts on biofilm formation in water distribution systems. The findings demonstrate that iron salts have species-specific effects, with iron (III) chloride showing the strongest inhibition of
E. coli biofilm formation, while iron (II) sulfate heptahydrate promoted biofilm growth in
E. faecalis. These results align with existing literature indicating that microbial responses to iron vary significantly based on species, environmental conditions, and the chemical form of iron. The effect of the iron salts on the biofilm formation of
E. coli can be seen in
Figure 2a,b, while the effect on
E. faecalis biofilm formation is shown in
Figure 2c,d.
These findings are consistent with the literature that indicates that increasing iron availability encourages the growth of biofilms inside metallic pipelines [
17] and that metals such as iron tend to support thicker biofilms compared to plastic surfaces [
27]. Biofilms in water supply and wastewater systems can alter flow dynamics, harbor pathogens, and impact water quality. For instance, the corrosion of iron pipes and rough surfaces facilitates the attachment and embedding of biofilms—a possible reason behind the stimulation of biofilm-related problems in aging wastewater systems [
28]. Our findings show that controlling iron salt concentration may be a viable way to regulate biofilm formation and control microbial populations in supply and drainage systems. The effects of biofilm on water flow are complex. Biofilms may block the pipes, reduce the flow rates, and increase the chances of pathogen proliferation. The pipe material can influence the types of microorganisms that dominate the biofilm and, hence, eventually affect the quality and safety of the water [
29].
One of the key implications of this study is the potential to use targeted iron salt concentrations to manage biofilm formation in water pipelines. The observed inhibitory effects of iron (III) chloride on E. coli biofilms highlight its potential as a tool for reducing biofilm formation in water distribution systems. However, the promotion of E. faecalis biofilm formation by certain iron salts suggests that careful consideration must be given to the microbial composition of the system when selecting materials and treatment protocols.
Our findings are in partial agreement with the results obtained by Zhang et al., who noticed that Fe
3+ ions inhibited bacterial growth, although microbial strains different from those studied here were used [
11]. On the other hand, Hua et al. demonstrated that Fe
2+ ions can act as the cofactors of enzymes involved in the process of biofilm formation in Gram-positive bacteria [
18]. This corresponds to our observations obtained for
E. faecalis.
The differences in our results from previous studies may be due to the varying experimental conditions, such as iron salt concentrations, bacterial strains, and environmental pH. For example, Zhu et al. showed that Fe
3+ ions under alkaline conditions increased the production of ROS, which could account for the inhibition of biofilms observed in this study [
12].
3.5. Antibiotic Susceptibility Testing Results
Interestingly, after being treated with sub-inhibitory concentrations of iron salts, only
E. faecalis ATCC 29212 developed resistance (R) to Ceftazidime after treatment with each iron salt (
Table 6 and
Table 7). This finding is significant in wastewater systems, where mixed microbial populations and trace metal presence may play a similar role in determining antibiotic resistance.
A two-way ANOVA was conducted to assess the impact of treatment or various iron salts on the antibiotic susceptibility of different bacterial strains compared to untreated controls. The analysis revealed several statistically significant differences in susceptibility (p < 0.05). For E. coli ATCC 25922, a significant difference was observed with iron sulfate treatment (p = 0.0106). Similarly, for E. coli ATCC 14169, significant differences were found with nitrate (p = 0.000029) and chloride (p = 0.02998) treatments. For E. faecalis ATCC 19433, significant effects were identified for sulfate (p = 0.0019), nitrate (p = 0.00085), and chloride (p = 0.02039) treatments. Additionally, for E. faecalis ATCC 29212, nitrate treatment resulted in a significant difference (p = 0.007). These findings suggest that the type of iron salt and bacterial strain play a critical role in modulating antibiotic susceptibility, with certain treatments causing significant alterations.
3.6. Growth Curves Results
In order to examine the effect of subminimum doses of iron salts, a growth curve for
E. coli ATCC 14169 (
Figure 3a) and
E. coli ATCC 25922 (
Figure 3b) was constructed by measuring the absorbance each hour for 48 h at 595 nm. Iron (II) sulfate heptahydrate and iron (III) nitrate nonahydrate decrease the growth of
E. coli ATCC 14169 and
E. coli ATCC 25922 compared to the positive control. The same testing was done for
E. faecalis ATCC 19433 (
Figure 3c) and
E. faecalis ATCC 29212 (
Figure 3d). Iron (II) sulfate heptahydrate increased the growth of
E. faecalis ATCC 19433 and
E. faecalis ATCC 29212, while iron (III) chloride decreased their growth.
For E. faecalis, the increased initial absorbance at time zero for iron (II) sulfate heptahydrate could be due to some bacterial-specific interaction with the iron salt, such as the adsorption of iron ions to its cell wall or the promotion of aggregation, thereby increasing turbidity. Furthermore, the metabolic activity of E. faecalis might alter the local pH or produce iron-chelating compounds that could affect the solubility and oxidation state of iron sulfate and thus its optical properties. These did not occur for E. coli, probably because of differences in the structure of the cell wall, metabolic activity, or interaction with the medium.
3.7. Cell-Viability Assay Results
Cell-viability assay results in
Table 8,
Table 9 and
Table 10 confirm the MIC of iron salts for the tested bacterial strains. The reduction percentage of the negative control ranged from 7% to 11%. After MIC, the reduction percentage increased for each iron salt. Chen et al. concluded that the viability of bacteria was affected by exposure to iron-based compounds. Gram-negative bacteria like
E. coli were more sensitive to Fe
2+, while Gram-positive bacteria showed higher sensitivity to Fe
3+ [
30].
The cell viability assays revealed inhibitory effects of iron (III) chloride on bacterial cells, consistent with its strong biofilm-disrupting properties. This aligns with Berlec et al. and Benov who demonstrated that Fe
3+ ions significantly reduced cell viability, likely due to oxidative stress induction [
31,
32].
From a practical perspective, these results have significant implications for pipeline material selection and water treatment strategies. For instance, selecting pipeline materials that minimize iron leaching, combined with the regular monitoring of iron salt concentrations, could reduce biofilm formation and extend the lifespan of infrastructure. Additionally, incorporating these findings into water management policies could help address biofilm-related issues such as microbial contamination, antibiotic resistance, and increased maintenance costs.
Moreover, such evidence can inform water management policy by identifying the need for selective interventions to avoid biofilm formation. For instance, employing optimized disinfection protocols or altering water chemistry to limit the availability of reactive iron salts would serve to reduce the risk of microbial contamination. Since biofilms themselves are reservoirs of antibiotic-resistant bacteria, avoiding their formation could complement overall public health efforts to contain antimicrobial resistance in water supply systems. Follow-up investigations should determine the long-term effect of exposure to iron salt under simulated natural conditions such as varying pH levels, flow regimes, and pipe material interaction.
4. Conclusions
This study demonstrates that iron salts impact the growth and biofilm formation of E. coli and E. faecalis in pipeline environments. Quantitatively, iron (III) chloride at concentrations as low as 3.125 mg/mL demonstrated a mild inhibitory effect on E. faecalis growth, with stronger inhibition observed at 6.250 mg/mL. Similarly, iron (III) chloride concentrations above 6.250 mg/mL markedly reduced E. coli growth and biofilm formation, indicating a threshold-dependent inhibitory effect. On the other hand, iron (II) sulfate heptahydrate exhibited a contrasting effect, promoting biofilm formation in E. faecalis within the tested concentration range, potentially due to its contribution to metabolic processes or biofilm-supportive conditions. These findings have important implications for pipeline material selection and water treatment strategies, emphasizing the need to carefully manage iron concentrations in water systems.
One limitation of the present study is that it focuses on specific laboratory strains that do not fully represent microbial diversity in real pipeline systems. While laboratory findings provide valuable insights, real-world pipeline systems involve complex variables such as temperature fluctuations, flow dynamics, and diverse microbial communities. The study’s controlled conditions may not fully replicate these complexities. Nevertheless, the results underscore the importance of managing iron concentrations in water systems to minimize biofilm formation and its associated risks.
Future research should focus on testing these interactions under dynamic, real-world conditions and exploring advanced pipeline materials and coatings that mitigate biofilm formation while maintaining durability and cost-effectiveness.