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Review

Industrial Wastewater Treatment by Coagulation–Flocculation and Advanced Oxidation Processes: A Review

Centro de Química de Vila Real (CQVR), Departamento de Química, Universidade de Trás-os-Montes e Alto Douro (UTAD), Quinta de Prados, 5001-801 Vila Real, Portugal
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Author to whom correspondence should be addressed.
Water 2025, 17(13), 1934; https://doi.org/10.3390/w17131934
Submission received: 19 May 2025 / Revised: 21 June 2025 / Accepted: 24 June 2025 / Published: 27 June 2025
(This article belongs to the Section Wastewater Treatment and Reuse)

Abstract

As human living standards have improved, the demand for industrial products—such as food, dyes, cosmetics, pharmaceuticals, and others—has significantly increased. This surge in production has, in turn, led to a rise in industrial wastewater (IW) generation, which is often marked by low biodegradability and a high concentration of toxic or refractory compounds. This review highlights the use of coagulation–flocculation–decantation (CFD) and advanced oxidation processes (AOPs) for treating such wastewater. A comprehensive analysis of CFD is provided, covering the underlying mechanisms, types of coagulants (including metal-based, animal-derived, mineral, and plant-based), and the optimal operational conditions required to maximize treatment efficiency. This review discusses the properties and performance of these coagulants in detail. In addition, this paper explores the methods used in AOPs to reduce organic carbon, focusing particularly on the roles of hydroxyl and sulfate radicals. Emphasis is placed on the enhancement of these processes using radiation, chelating agents, and heterogeneous catalysts, along with their effectiveness in IW treatment. Finally, the integration of CFD as a pre-treatment step to improve the efficiency of subsequent AOPs is provided.

Graphical Abstract

1. Introduction

In recent decades, developing countries have shown major changes connected with swift population growth, urbanization, and significant economic progress, reaching a notable increase in the consumption of natural water resources and causing deterioration of the water quality [1]. In contrast, most developed countries have been focusing on enhancing and increasing the efficiency of industries to respond to the growing demand by the population. In industry, water is mainly used for production, warming, cooling, raw material and waste carrying, and washing, and most of it becomes industrial wastewater (IW). Therefore, the mass production of industrial products results in the creation of massive wastewater volumes, with high concentrations of refractory compounds, causing deterioration of ecosystems and raising significant environmental and human health issues. Untreated wastewater can influence ecosystems through oxygen depletion, biodegradation of organic materials, and pathogens transported by water. Combined with the impacts of climate change, this condition has exacerbated the global scarcity of fresh water. Hence, the existing freshwater sources should be preserved, and the most effective way is through proper treatment of industrial wastewater. Suitable wastewater treatment is important for recycling and the use of treated wastewater to meet human demand and reduce freshwater deficiencies, as well as to respect the limit values for wastewater discharge, minimizing the impact on surface water, groundwater, and soil [2].
Many agro-industries in Mediterranean countries are dedicated to the production of wine and olive oil. However, other industrial sectors such as dairy, pulp and paper [3,4], textiles [5,6], and pharmaceuticals [7,8] also contribute significantly to industrial wastewater generation. These wastewaters (Table 1) differ widely in their composition and are typically characterized by high organic content, an excess of turbidity, suspended solids, and polyphenols. In most cases, the treatment of wastewaters with high concentrations of organic carbon is performed in wastewater treatment plants (WWTPs), with biological processes. The biodegradability index, typically expressed as the BOD5/COD ratio, is an important parameter for assessing the biological treatment potential of wastewater. Domestic wastewater usually presents a high biodegradability index (generally > 0.5), indicating that most of the organic content can be readily degraded by biological processes. In contrast, industrial wastewaters often exhibit lower biodegradability indices (<0.3) due to the presence of recalcitrant or non-biodegradable compounds. As a result, industrial wastewaters, such as those analyzed in this study, frequently pose significant challenges to conventional WWTPs, where their effective treatment may be difficult or even unfeasible. As shown in Table 1, wastewaters such as pulp and paper, winery, and olive mill carry high concentrations of polyphenols, and, above 8 g L−1, the wastewaters become phytotoxic and result in highly toxic environments for microorganisms which are used in biologic processes [9], particularly bacteria in activated-sludge processes [10]. Considering the limitation of the biological treatments, it is essential to explore alternative approaches like physicochemical methods. Specifically, this review investigates the application of coagulation–flocculation–decantation (CFD) and advanced oxidation processes (AOPs).
Coagulation–flocculation–decantation (CFD) has been exhaustively studied, with the goal of destabilizing colloidal particles and aggregate floccules toward sizeable particles that are more easily settleable and thus decreasing turbidity and soluble organic and inorganic pollutants in wastewater [27]. Most wastewater treatment plants employ metal-based coagulants, such as aluminum salts; however, several studies observed a relation between aluminum sulfate and the appearance of neurodegenerative diseases, namely Alzheimer’s disease [28]. To overcome the limitations of metal-based coagulants, the demand for green and eco-friendly products derived from plant roots, barks, stems, leaves, seedpods, and flowers, among others, from Strychnos potatorium, Phyllantus embrica, Luffa cylindrical, etc., has been studied [29]. Most researchers have shown that the application of Moringa oleifera lam seeds achieved a high turbidity and suspended-solids removal [30,31] and a waterborne-pathogen decrease [26]. Jorge et al. [32] showed that medicinal plants such as Chelidonium majus L. could be used to reduce the textile dye (methylene blue) from aqueous solution and [33] showed that food by-products could be applied to remove impurities from agro-industrial wastewaters.
As a means to improve organic carbon reduction, advanced oxidation processes (AOPs) can be used. AOPs operate at ambient and pressure water treatments, involving the generation of extraordinary reactive species, hydroxyl radicals ( HO ), which attack organic molecules with rate constants around 106–109 L mol−1 s−1 [34]. AOPs are organized in relation to the oxidant used: hydroxyl-based AOPs and sulfate-based AOPs [35]. Hydroxyl-based AOPs are based on the reaction between ferrous iron (Fe2+) and hydrogen peroxide (H2O2) (Fenton process) generating HO radicals with high oxidizing potential (Eº = 2.80 V) [36,37]. However, the excess of reagent dosing leads to scavenging reactions for HO radicals, resulting in efficiency loss and cost increases [38]. In addition, the Fenton process is usually slow, due to the low Fe2+ regeneration and precipitation of iron as ferric hydroxide. Therefore, authors have applied radiation to regenerate the Fe2+ and at the same time increase the conversion of H2O2 [39]. Nowadays, more investigators have been testing the application of safer and cheaper radiation sources, such as sunlight. Compound parabolic collectors (CPCs) have been frequently used for microorganism inactivation and pollutant degradation, considering solar photons’ successful exploration [40], but the cost for the installation of a large-scale CPC for solar photo-Fenton could be estimated as 400 EUR m−2. To overcome the high costs, cost-effective reactors, like raceway pound reactors (RPRs) with low construction costs (10 EUR m−2) have been explored as a more feasible option [41].
Although hydroxyl-based AOPs are effective in contaminant degradation, their practical application is restricted to a great extent by low pH (2 to 4) and the instability of H2O2 [42]. As an alternative, researchers have been developing new treatment processes based on sulfate radicals ( SO 4 ) generation, which attack the organic molecules with rate constants of around 105–109 L mol−1 s−1 [43]. Peroxymonosulfate ( HSO 5 , PMS) and peroxydisulfate ( S 2 O 8 2 , PS) are precursors of SO 4 , which has great capacity to degrade recalcitrant compounds from wastewater [44]. SO 4 has a great many advantageous because it (1) is non-selective for oxidizing organic compounds, (2) has a high oxidizing potential (Eᵒ = 2.5–3.1 V), (3) has a higher half-life (30–40 µs) in comparison to HO radicals (<1 µs), (4) has better mass transfer performance, (5) has a higher contact chance with target pollutants, and (6) works within a high pH range (2 to 8) [45].
Ozone-based AOPs have been widely used for the degradation of micropollutants in wastewater treatment plants (WWTPs) and drinking water treatment plants (DWTPs). To accelerate the conversion of ozone (O3) into HO radicals, several processes have been adapted, such as ozonation, UV/O3, O3/H2O2, and catalytic ozonation [46].
Wastewaters with a high content of biodegradable organic carbon can be treated by biological processes; however, several wastewaters, such as pharmaceutical, carry high concentration in antibiotics, or winery and olive mill wastewaters carry high content in phenolic compounds, which represent high toxicity, and, therefore, these wastewaters present a low biodegradability index (BOD5/COD) < 0.3, which could cause serious environmental problems if released. Therefore, this paper aims to review and analyze a range of studies on the application of coagulation–flocculation–decantation, advanced oxidation processes, and their combined effects on organic carbon removal and water reuse. It also explores the underlying mechanisms of the CFD process, the various types of coagulants used, and the key variables influencing its efficiency. In addition, the paper provides a comprehensive analysis of Fenton and photo-Fenton processes, evaluating their effectiveness in removing organic carbon and examining the contributions of hydroxyl radicals (generated from H2O2 and O3) and sulfate radicals. The novelty of this review lies in its integrated analysis of CFD and AOPs for industrial wastewater treatment, while also addressing environmentally friendly alternatives, such as plant-based coagulants (PBCs) and cost-effective reactors, such as RPRs.

2. Coagulation–Flocculation–Decantation

Coagulation and flocculation is a water/wastewater treatment method involving the addition of coagulants/flocculants to induce the destabilization of colloidal particles and subsequent aggregation to achieve the purpose of settlement and separation via sedimentation, filtration, or air flotation [47].

2.1. Coagulation Mechanisms

In the 1940s, a new coagulation theory was suggested, distinguishing two mechanisms for the removal of colloidal impurities: (a) double layer compression, a process to allow particles to overcome repulsive forces to agglomerate and precipitate; and (b) precipitate enmeshment, a process in which small particles are physically enmeshed by metal precipitates when they are forming and settling [48]. Nowadays, the most widely accepted coagulation/flocculation mechanisms mainly include electrical double layer compression, charge neutralization, bridging, and sweeping [47], as described below and represented in Figure 1:
(1)
Electrical double layer compression: The electric double layer (EDL) is generated to retrain the particles negative surface charge, achieving electroneutrality. By enhancement of the ion concentration in the solution, or if the ions carry exceptional charge, the electroneutrality is achieved. In accordance with the Derjaguin–Landau–Verwey–Overbeek (DVLO) theory, the destabilization and flocculation of particles can be achieved by an enhancement in ionic strength, or ion valence compresses EDL thickness adequately, granting van der Waals forces prolongation beyond EDL. The ionic strength effect explains the particles’ stability in freshwater (ionic strength <, > EDL extension) and rapid flocculation in saltwater (>ionic strength, >EDL compression) [49];
(2)
Charge neutralization: The particles’ destabilization is attained with adsorption of ions or polymers with opposite charge. A large number of particles (clays, humic acids, bacteria) in natural waters have a negative charge in neutral pH (pH 6 to 8). Using hydrolyzed metal salts with positive charge and cationic organic polymers, the destabilization of the particles is reached through neutralization of the charge on the particle surface. If the particle surface does not have a net charge, EDL will not subsist and van der Waals forces will make the particles stick together [50,51,52];
(3)
Adsorption and interparticle bridging: In an onwards polymer chain, particles are adsorbed in one or more locations due to (a) coulombic interactions (charge–charge), (b) dipole interaction, (c) hydrogen bonding, and (d) van der Waals forces of attraction. These polymers generate a ‘‘bridge’’ between particle surfaces, promoting the formation of larger aggregates that settle more effectively. When referring to polymer bridging, the best coagulant concentration is proportional to the concentration of the present particles. Adsorption and interparticle bridging materialize due to non-ionic polymers’ high-molecular-weight (MW 105 to 107 g/mol) and low-surface-charge. High-molecular-weight cationic polymers have a great charge density, neutralizing surface charge [49,51];
(4)
Enmeshment in precipitate, or ‘‘sweep floc’’: With the application of coagulant in high concentrations, insoluble precipitates produced by iron and aluminum lead to particles becoming entangled in amorphous precipitates, which is known as precipitation and enmeshment or “sweep floc”. At short coagulant concentrations, steps for iron and aluminum salts were described as (i) hydrolysis and polymerization of metal ions, (ii) hydrolysis products adsorption at the particle surface interface, and (iii) charge neutralization [51].

2.2. Types of Coagulants

To perform the coagulation mechanism, several types of coagulants can be used. These coagulants can be divided into metal-based coagulants or non-metal-based coagulants (Figure 2).

2.2.1. Metal-Based Coagulants

The treatment of IW by CFD processes commonly includes multivalent metal inorganic salts such as aluminum sulfate, ferric chloride, polyaluminum chloride, ferrous sulfate, calcium chloride, and magnesium chloride [53]. Table 2 reveals the main advantages and disadvantages of some inorganic coagulants applied to wastewater treatment.

2.2.2. Non-Metal-Based Coagulants

Animal-Based, Mineral-Based, and Synthetic Polymers
Considering the disadvantages associated with metal-based coagulants, it is important to find alternative products. A possible choice is the application of non-metal coagulants such as animal-based, mineral-based, and synthetic polymers, which are used in winemaking, posing no threat to human health. In winemaking operations, coagulation processes are commonly used for treating musts and wines. This operation, known as fining, consists of the incorporation of a compound capable of flocculation and/or sedimentation, removing the particles responsible for turbidity by adsorption [58,59]. This operation has the objectives of the clarification and stabilization of the wine, removing the compounds that cause instability, and improving the sensorial characteristics of the wine [59]. In Table 3 are shown some of the most-used coagulants in wine treatment, such as gelatins, c, albumin and egg white, milk and casein, polyvinylpyrrolidone, and activated sodium bentonite.
Plant-Based Coagulants
To achieve objectives related to economically sustainable, environmentally friendly, and viable production, scientific interest has been directed toward the evaluation of the application of unusual protein sources derived from plant products, such as seeds, leaves, and other agricultural by-products [68,69,70,71]. It was observed that several plants have the capacity to coagulate and flocculate colloidal particles, thereby reducing turbidity, COD, and color from wastewater. Furthermore, Figure 3 provides a schematic representation of the main mechanisms through which non-metallic coagulants operate in wastewater treatment processes. Several examples include Moringa oleifera Lam., Dactylis glomerata L., Daucus carota L., Festuca ampla H., Vitís vinífera L., Platanus × acerifolia (Aiton) W., Quercus ilex L., Acacia dealbata L., Prunus dulcis L., and Tanacetum vulgare L.
When evaluating the advantages of plant-based coagulants (PBCs), the literature offers a range of positive feedback regarding the use of PBCs. PBCs are produced from natural sources, therefore are safer for human health [72]. After CFD treatment, PBCs are easily degradable by bacteria, fungi, and other microorganisms, and the sludge produced is prosperous in nutrients and can be recycled as fertilizer [73]. In Jorge et al. [74], PBCs generated lower sludge volumes in comparison to metal-based coagulants; thus, one advantage of PBCs is the higher compaction of sludge. Finally, it is worth mentioning that several plants used to produce coagulants comes from invasive species, growing in abundance and easily collected (Acacia dealbata Link, Daucus carota L., Festuca ampla Hack., among others). In addition to invasive plants, it has also been used in agriculture sub-products which are produced in large quantities [73].

2.3. Variable Conditions Affecting CFD Process

The effectiveness of the coagulation–flocculation–decantation process depends on several factors, including the type and dose of coagulant, pH, temperature, and mixing conditions. Figure 4 illustrates key operational parameters that must be optimized to maximize the efficiency of the treatment process.
Optimizing the treatment process is crucial, as it allows for the validation of experimental results and contributes to reducing the industrial costs associated with wastewater treatment, leading to a more efficient and controlled process. In this context, several studies have employed Response Surface Methodology (RSM), a combination of statistical and mathematical techniques used to design experiments, develop predictive models, and evaluate the effects and interactions of multiple parameters, with the goal of identifying optimal conditions while minimizing the number of experimental runs [75,76,77].

2.3.1. Coagulant/Flocculant Concentration Effect

Coagulant and flocculant concentrations affect colloids and suspended-solids removal from wastewater. In Amuda et al. [78], it was observed that increasing FeCl3 up to a certain concentration enhanced turbidity and suspended-solids removal. Above the optimum concentration, the efficiency decreased. This was related to a re-suspension of the solids, due to the presence of excessive coagulant (above optimum concentration), thus increasing the re-dispersion of the particles. In Jorge et al. [79], increasing PBC concentration resulted in lower total polyphenolic content and chemical oxygen demand (COD) removal from winery wastewater. The best way to determine optimum coagulant dosage is assessing the characteristics and nature of the IW and performance of several Jar-test assays.

2.3.2. pH Effect

The pH is considered an important factor for successful application of the CFD process. In fact, when applied to inorganic coagulants/flocculants, such as iron and aluminum (sulfate or chloride) metal salts, pH directly influences the hydrolysis and polymerization reaction of aluminum and iron ions and charge density [80,81]. In Dotto et al. [82], the PBCs’ operational pH was in the acidic range, while aluminum sulfates worked at neutral pH. This was attributed to the presence of cationic protein, which can enhance the coagulant activity at low pH. When pH approaches equal to neutrality, aluminum hydroxide precipitates (main species) generate a sweeping mechanism. So, charge neutralization or sweeping can be reached when pH reaches below the isoelectric point, where the surface charge of the colloids is zero at this pH range [80].

2.3.3. Temperature Effect

Previous studies have shown that the best concentrations of coagulants/flocculants have a tendency to increase as the temperature decreases [83]. In Zhang et al. [84], it was shown that, by reducing the temperature of coagulation, the necessity for higher concentrations of coagulant increased. Two factors are attributed to this: (1) the viscosity of liquid increases with decreasing temperature, which blocks the Brownian movements of colloid particles and decreases the agglomeration as a consequence [84]; (2) at high temperature, the solubility and activity of polymeric coagulants can be upgraded, resulting in a high extended conformation of macromolecules, benefiting the flocculation [83].

2.3.4. Mixing Speed Effect

Proper mixing is required when coagulant is added to the wastewater and during the formation and growth of flocs. When the particle size increases, the stirring can collapse the existing flocs due to disruptive forces, and the collision efficiency of particles in a shear field decrease [85]. In fact, if the shear rate increases, the pre-formed flocs can collapse in a way that depends on floc size relatively to turbulence microscale [86]. In Jorge et al. [19], increasing the mixing speed led to the breakup of flocs formed by both PBCs and ferric chloride, resulting in lower removal efficiencies.

2.4. Application of CFD Process on Treatment of Industrial Wastewaters

Table 4 summarizes several studies employing different types of coagulants (such as metal-based, enological, and PBCs) in the treatment of different wastewater. It is worth mentioning that both enological and PBCs showed similar efficiency in comparison to metal-based coagulants.
In the work of Amuda et al. [78], a beverage wastewater was treated by a CFD process, in which ferric chloride was used as coagulant. The application of optimal operational conditions resulted in a 91% COD reduction. That study showed that polyelectrolyte application improved the efficacy of FeCl3 and produced more compact sludges. In Amor et al. [87], concentrated-fruit-juice wastewater was treated with application of aluminum sulfate (Al2(SO4)3•18H2O), ferric chloride (FeCl3•6H2O), and ferrous sulfate (FeSO4•7H2O) in a CFD process. The application of 0.4 g/L Al2(SO4)3•18H2O at pH = 6.5 achieved 74.5, 75.9, 42.8, and 74.5% removal of COD, turbidity, total polyphenols (TPh), and total suspended solids (TSS). The FeCl3•6H2O, with 0.4 g/L, showed higher efficiency at lower pH (5.5), achieving 84.5, 95.8, 54.1, and 85.5% reduction of COD, turbidity, TPh, and TSS. Clearly metal-based coagulants show high efficiency; however, considering the disadvantages shown in Table 2, several authors tested the application of enological coagulants as feasible alternatives. In Suzuki et al. [88], casein in combination with FeCl3 was applied to treat a municipal wastewater, with results showing 98 and 56.3% turbidity and TOC removal. In Jorge et al. [89], a mixture of [potassium caseinate] = 0.4 g L−1, [bentonite] = [PVPP] = 0.1 g/L, pH = 3.0, showed high removal of turbidity, TSS, and organic carbon. Other authors showed that PBCs achieved high efficiency in IW treatment.
Beltrán-Heredia et al. [31] and Ndabigengesere et al. [90] used MO seeds to treat IW, in which MO seeds reduced the organic content and microorganisms, obtaining low sludge volumes. At the same time, MO seeds did not increase the organic content of the wastewater. In Jorge et al. [74], PBCs revealed empty spaces available in their structure; thus, a certain amount of organic carbon could be retrieved by adsorption and then removed along with the sedimentation of the PBCs by gravity. Considering these results, enological coagulants and PBCs appear as good alternatives for metal-based coagulants.
Table 4. Application of coagulation–flocculation process with metal and non-metal-coagulants in industrial wastewater treatment.
Table 4. Application of coagulation–flocculation process with metal and non-metal-coagulants in industrial wastewater treatment.
WastewaterCoagulantOperational ConditionsResultsReferences
Beverage
industrial
FeCl3COD = 3470 mg O2 L−1, [FeCl3] = 300 mg L−1, Rapid mix = 200 rpm/ 2 min, Slow mix = 60 rpm/ 30 min, Sedimentation time = 1 h, pH = 9, [Polyacrilamine] = 25 mg/LCODrem = 91%, TSSrem = 97%, TPrem = 99%[78]
Concentrated
fruit juice
Al2(SO4)3COD = 21,040 mg O2 L−1, Turbidity = 719 NTU, pH = 6.5, [Alum] = 0.4 g/L, Rapid mix = 150 rpm/ 3 min, Slow mix = 20 rpm/ 15 min, Sedimentation time = 60 minCODrem = 74.5%, Turbidityrem = 42.8%[87]
Concentrated
fruit juice
FeCl3COD = 21,040 mg O2 L−1, Turbidity = 719 NTU, pH = 5.5, [Ferric chloride] = 0.4 g L−1, Rapid mix = 150 rpm/3 min, Slow mix = 20 rpm/15 min, Sedimentation time = 60 minCODrem = 84.5%, Turbidityrem = 54.1%[87]
Landfill leachateFeCl3COD = 5123 mg O2 L−1, COD: [FeCl3] = 1:2.2, pH = 7.95, Rapid mix = 150 rpm/ 2 min, Slow mix = 50 rpm/30 min, Sedimentation time = 60 minCODrem = 75.3%[91]
Olive millLimeCOD = 29.3 g L−1, TSS = 52.7 g/L, TP = 2.5 mg/L, [Lime] = 30,000 mg L−1, [K1] = 287 mg L−1, pH = 5.1, rapid mix = 200 rpm/ 2 min, slow mix = 90 rpm/15 min, sedimentation time = 60 minTSSrem = 88.9%, TPrem = 45.7%, CODrem = 10.5%[92]
MunicipalCasein[Fe3+] = 20 mg L−1, [Casein] = 3 mg L−1, pH = 5.5, Rapid mix = 150/3 (rpm/min), Slow mix = 40/15 (rpm/min), Sedimentation time = 15 min, V = 500 mLTurbidityrem = 98%, TSSrem = 98%, TOCrem = 56.3%[88]
WineryBentonite
PVPP
Potassium caseinate
[potassium caseinate] = 0.4 g L−1, [bentonite] = [PVPP] = 0.1 g L−1, pH = 3.0, Rapid mix = 150/3 (rpm/min), Slow mix = 20/20 (rpm/min), Sedimentation time = 12 hTurbidityrem = 99.6%, TSSrem = 95.5%, TOCrem = 8.8%, CODrem = 12.4%, Polyphenolsrem = 99.9%[89]
Tofu industrialPVP[PAC] = 300 mg L−1, V = 500 mL, Fast mix = 120/2 (rpm/min), Slow mix = 40/10 (rpm/min), Sedimentation time = 30 min, filtration by PVDF/PVP membraneTSSrem = 94.1%, Turbidityrem = 93.0%, TDSrem = 19.9%[93]
Pulp and paper millsBentonite[PASiC] = 400 mg L−1, [Bentonite] = 450 mg L−1, T = 30 °C, Stirring speed = 300/30 (rpm/min), pH = 7.0CODrem = 60.87%, Colorrem = 41.38%[94]
Textile dyeBentonite[Bentonite] = 0.9 g L−1, [OFIP] = 0.4 g L−1, Fast mix = 180/5 (rpm/min), Slow mix = 40/25 (rpm/min), Sedimentation time = 15 minDyerem = 98.99%[95]
Laboratory tap waterMoringa oleifera seeds (MO)[MO] = 50 mg L−1, pH = 6.4Turbidityrem = 90%, EC = 150 µ mho cm−1, Vsludge = 1.5 mL L−1[30,90]
Acid red 88 (AR88)Moringa oleifera seeds (MO)[AR88] = 78 mg L−1, [MO] = 17 mg L−1, pH = 4–9, stirring = 30 rpm/ 1 hTOC < 150 mg C/L[30]
Methylene blue (MB)/ malachite
green (MG)
Daucus carota (DC)[DC] = 2 g L−1, pH = 7.0, temperature: 303 K, contact time: 30 minMBrem = 87%, MGrem = 75%[96]
WineryAcacia dealbata Link (ADL)pH = 3.0, [ADL] = 0.5 g L−1, [Bentonite] = 50 mg L−4, Fast mix = 150/3 (rpm/min), Slow mix = 20/20 (rpm/min), Sedimentation time = 12 hTOCrem = 8.4%
Turbidityrem = 97.2%
TSSrem = 94.8%
[97]

3. Hydroxyl Radical-Based AOPs

3.1. Homogeneous Fenton Process

In the previous section, several studies demonstrated that the CFD process was efficient in removing colloidal particles and sediments. However, studies have also shown that the CFD process has limitations in removing dissolved organic carbon. Therefore, other treatment technologies should be investigated, particularly hydroxyl-radical-based advanced oxidation processes (AOPs), such as the Fenton process.
The Fenton process was described for the first time in 1894, in maleic acid oxidation. The Fenton process requires catalytic fragmentation of hydrogen peroxide (H2O2) by ferrous iron (Fe2+), generating hydroxyl radicals ( HO ) according to Equation (1) [98]. The generated HO radicals are responsible for oxidizing the target organic pollutant (Equation (2)). The quick decomposition of H2O2 by Fe2+ (first stage) generates a considerable quantity of HO radicals and oxidizes Fe2+ to Fe3+ (Equation (3)). Despite the description of the Fenton process in these elementary steps, it is considerably more complex, involving a great deal of reactions. Normally, Fenton reactions can be assembled into Equations (1)–(3) [38,99].
H 2 O 2 + Fe 2 +     Fe 3 + + HO + HO
HO + organic Products
HO + Fe 2 +     Fe 3 + + HO
The structure advanced by [100,101] for H2O2 fragmenting in acidic solution, in the dark and in the absence of organic compounds, includes Equations (4)–(11). This sequence refers to the thermal Fenton reaction, meaning it is driven by thermal energy from the surroundings rather than photochemical energy. In this sequence, Fe2+ and Fe3+ are taken to represent all the species present in the solution in each respective oxidation state [102].
Fe 3 + + H 2 O 2     Fe 2 + + HO 2 + H +
HO + H 2 O 2     HO 2 + H 2 O
Fe 3 + + HO 2 Fe 2 + + O 2 + H +
Fe 2 + + HO 2 H + Fe 3 + + H 2 O 2
HO 2 + HO 2 H 2 O 2 + O 2
HO 2 + H 2 O 2     HO + H 2 O + O 2
HO + HO H 2 O 2
HO 2 + HO H 2 O + O 2

3.2. Homogeneous Photo-Fenton Process

The photo-Fenton process is the combination of H2O2, Fe2+, and UV–vis radiation (λ < 600 nm), increasing auxiliary HO radicals by two extra reactions: (1) photoreduction of Fe3+ to Fe2+ ions, as seen in Equation (12) [103], and (2) briefer wavelengths for H2O2 photolysis (Equation (13)) [104]:
Fe ( OH ) 2 + + h v     Fe 2 + + HO ; λ < 580 nm
H 2 O 2 + h v     2 HO ; λ < 310 nm
The abridged reaction sequence, directing to hydroxyl radical production from H2O2 in photo-Fenton processes, is identified by Equation (14) as follows [105]:
Fe 3 + + h v + H 2 O     Fe 2 + + HO + H +
Depending on the dosage of reagents added in Fenton and photo-Fenton processes, the reactions can achieve a maximum effect or develop scavenging reactions, reducing the organic load (Figure 5).
The application of UV-C radiation in the photo-Fenton process is effective because its emission wavelength (254 nm) closely matches the absorption bands of ferric species and hydrogen peroxide, thereby enhancing the regeneration of Fe3+ to Fe2+ and promoting the conversion of H2O2 into hydroxyl radicals (•OH) [106,107]. Considering the energy costs associated with UV-C lamps and the mercury hazards, researchers assessed the application of UV-A radiation (365 nm), with results showing a significant improvement of the Fenton reaction with low energy consumption and environmental risks [6,108,109]. Solar compound parabolic collectors (CPCs) have been widely used over the years as a means to collect solar energy to treat large volumes of wastewater at pilot scale. Several studies showed that these reactors were effective in pharmaceuticals mineralization [110,111] and organic carbon reduction of wastewater from beverage industry [112] and wine production [113]. Nowadays, raceway pond reactors (RPRs) have shown a significant growth in wastewater treatment. In an RPR, the liquid runs continually through open channels, pulled by a paddlewheel, in a raceway [114]. RPRs have shown to be efficient in waterborne pathogens inactivation [41,115] and contaminants of emerging concern (CECs) [116] and organic carbon removal from landfill leachate [117].

3.3. Iron Chelation in Fenton and Photo-Fenton Processes

The homogeneous Fenton and photo-Fenton process shows high effectiveness in organic contaminants degradation. However, several disadvantages are associated with these processes, such as the following [118,119]:
(1)
The Fe3+ regeneration is very slow, producing HO 2 with low kinetic rates;
(2)
An acidic pH is required to avoid catalyst precipitation;
(3)
It is necessary to neutralize the treated water to recover the catalyst and to obtain a pH near neutral (6.0–8.0).
As a means to avoid these drawbacks, iron-chelating agents can be considered. These iron-chelating complexes keep their solubility at high pH, have high absorbance in the UV–vis region, and are highly reactive photochemically via ligand-to-metal charge transfer (Equation (15)) [120].
[ Fe 3 + L ] + hv     [ Fe 3 + L ] *   Fe 2 + + L
Among the different chelating agents available, the application of ethylenediaminetetraacetic acid (EDTA), ethylenediamine-N,N’-disuccinic acid (EDDS), diethylenetriaminepentaacetic acid (DTPA), L-Glutamic acid N,N-diacetic acid (GLDA), hydroxyethyl ethylenediaminetriacetic acid (HEDTA), hydroxyethyliminodiacetic acid (HEIDA), citric acid (CA), oxalic acid (OA), and nitrilotriacetic acid (NTA) (Figure 6) has been reported. EDTA is an amino polycarboxylic acid (APC) that acts as a hexadentate agent when it reacts with metal ions. However, several studies showed that it has low degradability, is recalcitrant, and endures in the environment [121]. Hu et al. [122] showed that an EDTA-Fe(III) Fenton-like system could be applied in neutral conditions to remove textile dyes from wastewater; however, considering the disadvantages associated with EDTA, more sustainable approaches can be used. EDDS is an APC, with two chiral centers, existing as an enantiomeric isomer ((R,R’)-EDDS and (S,S’)-EDDS) and one meso isomer (R,S)-EDDS [123]. Ye et al. [124] observed that application of Fe2+-EDDS or Fe3+-EDDS enhanced the production of HO radicals, favoring the removal of fluoxetine from urban wastewaters by the photo-electro-Fenton process. DPTA is an octadentate chelating agent, with a high stability constant; however, it has low biodegradability and solubility in water and acidic solutions [125]. Li et al. [126] applied DPTA as a complexing agent with thallium (Tl). The results showed that DTPA was broken into smaller molecules that complexed with iron hydroxides under alkaline conditions, reducing the iron precipitation. GLDA is a chelating agent with high solubility in water. In the work of Guo et al. [127], it was shown that GLDA had higher capacity than EDTA to remove cadmium, zinc, lead, and copper from wastewater. HEDTA (APC) has a structure of a quinquedentate chelating agent, structural like EDTA, with a hydroxylethyl group in place of one acetate group, which improves its solubility regarding EDTA [128]. HEIDA has a structure of a tridentate chelating agent, closer to NTA; however, it has only two acetate groups and a hydroxyethyl group, with high solubility and biodegradability [129]. CA is a natural compound of citrine fruits. The Fe3+-citrate molecules can undergo a ligand-to-metal charge transfer process and then an oxygen-related radical cycling, producing Fe2+ and radicals such as HO , HO 2 / O 2 , and H2O2 [130]. Serna-Galvis et al. [131] observed that citric acid enhanced the removal of antibiotics such as ciprofloxacin, norfloxacin, and levofloxacin by solar photo-Fenton. OA is a strong organic acid with a pka of 1.3–4.3. Its conjugated base, oxalate ( C 2 O 4 2 ), acts as a chelating agent of metal ions. It is a bidentate ligand with four atoms with one pair of electrons. This photosensitive complex can expand the range of the solar spectrum up to 450 nm, thus improving radical generation and consequently oxidation efficiency [132]. In the work of Giménez et al. [133], using an Fe2+/oxalate 1:10 molar ratio, a considerable development of paracetamol removal by the photo-Fenton process was shown. NTA (APC) is a tripodal tetradentate trianionic ligand, capable of forming water-soluble compounds with divalent or trivalent metal ions [132]. NTA has shown considerable advantages in the treatment of real wastewaters, such as shown by Teixeira et al. [134], in which NTA improved DOC removal from winery and olive mill wastewaters under the photo-Fenton process.

3.4. Heterogeneous Fenton and Heterogeneous Photo-Fenton Processes

Another way to reduce the impact of homogeneous catalysis is by employing heterogeneous catalysts. Recalcitrant pollutants have been degraded with success using heterogeneous Fenton oxidation. Two evident advantages of heterogeneous Fenton oxidation are (1) sludge cutting and (2) the wider range of pH operating potential [38]. Similarly to the homogeneous Fenton and photo-Fenton processes, in heterogeneous catalysis, iron existing in the surface of the catalyst reacts with H2O2, producing HO radicals and resulting in mineralization of organic matter from the wastewater. However, considering the porous nature of the catalysts, adsorption of contaminants occurs simultaneously [135]. Figure 7 shows the mechanism proposed for the heterogeneous photo-Fenton process.
There are several materials that can be used as physical support for the iron. Table 5 shows the characteristics of some of these materials.

3.5. Employment of Fenton-Based Processes to Wastewater Treatment

The Fenton-based processes have proven to be effective in producing hydroxyl radicals ( HO ); however, it is essential to understand their performance in the treatment of IW. Table 6 shows examples of treatments carried out with homogeneous Fenton, homogeneous photo-Fenton, and heterogeneous photo-Fenton processes. In Lucas et al. [144], winery wastewater with a COD of 20 g O2 L−1 was treated by a combined biological–Fenton process. Although the biological process showed effectiveness, 1560 mg O2 L−1 COD remained undegraded due to its recalcitrant nature. By application of the Fenton process, it was observed that a mass ratio of 2.5 H2O2/COD achieved 93.2% COD degradation. Although the Fenton process shows effectiveness, there is a high consumption of oxidant. To reduce this consumption, in the work of Ormad et al. [145], a Xenon light emitting at 290–400 nm was used to treat a WW. The use of UV radiation enhances the Fenton process’s efficiency and improves the degradation of organic carbon.
In Primo et al. [146], the following order was considered: photo-Fenton > Fenton-like > Fenton > UV/H2O2 > UV. In Jorge et al. [19], DOC removal results were fitted to a pseudo-first-order kinetic rate (ln[DOC] = −kt + ln[DOC]0), which showed a significantly increased kinetic rate with the application of the photo-Fenton. By application of electric energy per g/DOC (Equation (16)) it was seen that the CFD with photo-Fenton process combination had no real change in energy consumption; however, operational costs were observed to decrease from 2.05 EUR/gDOC to 1.79 EUR/gDOC.
E EM = P   ×   t ( DOC i     DOC f )   ×   V   ×   1000
where E EM is the electric energy per mass (kWh g/DOC); P is the nominal power (kW); t is time (h); and V is the volume (dm3). Although the photo-Fenton process showed an efficiency increase, there is still the problem of the iron leaching associated with these types of treatments. To solve this issue, in Guimarães et al. [147], an iron-based catalyst was built, using smectite as base material. Increased organic carbon removal was shown with heterogeneous photo-Fenton application. The results were fitted into Fermi’s kinetic model (Equation (17)), with results showing a k = 0.0294 min−1. Finally, the catalyst showed good regeneration, able to remove high content of organic carbon for three consecutive cycles.
DOC DOC 0 = 1     x DOC 1 + exp [ k DOC t t DOC * ] + x DOC
where k DOC corresponds to the apparent reaction rate constant; t DOC represents the transition time related to the DOC content curve’s inflection point; and x DOC corresponds to the fraction of non-oxidizable compounds that are formed during the reaction.
A real WW was treated by a combined adsorption/heterogeneous photo-Fenton process. The adsorption process was performed employing montmorillonite clay, which revealed effectiveness in adsorption of organic matter from wastewater, with 52.5% TOC removal. Then, the impregnation of Fe2+ was performed toward montmorillonite clay—Fe-Mt. The Fe-Mt catalyst was used in a heterogeneous photo-Fenton (H-PF) process, achieving a TOC removal of 88.3%. The results were fitted with success to Fermi’s kinetic model, achieving a high kinetic rate (kTOC = 2.95 × 10−2 min−1).
Although batch systems showed high efficiency in IW treatment, it is necessary to study pilot systems in order to adapt treatments to a larger scale. In the work of Campos et al. [148], seven contaminants of emerging concern (CECs) were degraded by solar photo-electro-Fenton (SPEF), employing a solar electrochemical raceway pond reactor (SEC-RPR). Based on the results, the reactor’s geometry provided a high contact area between the wastewater and natural UV radiation, along with continuous and uniform electrogeneration of H2O2 within the system. This combination enhanced the efficiency of pollutant removal through the SPEF process. In the work of Salazar et al. [149], a SEC-RPR was used to degrade industrial wastewater polluted by a textile dye, methyl orange (MeO). The results showed that the application of electric current allowed the electrogeneration of H2O2, in which its conversion was accelerated by the solar radiation, thus reaching MeO-contaminant near complete removal. It is also important to consider the economic efficiency of these types of reactors so that they can be applied in industrial wastewater treatment at pilot scale. In Belachqer-El Attar et al. [150], an RPR was used to degrade an antibiotic sulfamethoxazole (SMX) contaminant by a solar-Fenton process. On application of the optimal operational conditions, the results showed low treatment costs (141 mg SMX/EUR·h); thus, RPRs could be feasible for industrial wastewater treatment at large scale.
Although the successful application of Fenton and photo-Fenton-based processes has been reported, in many cases, wastewater has high content in turbidity, TSS, and polyphenols, which blocks the penetration of radiation and scavenges the HO radicals. In Jorge et al. [151], a WW presented high values of COD (2148 mg O2 L−1), turbidity (295 NTU), and TSS (752 mg L−1). With the performance of solar-Fenton, the results showed 81.6% COD removal. With the employment of CFD with Acacia dealbata pollen, turbidity and TSS were reduced by 97.6 and 94.7%. Solar-Fenton as a post-treatment reached 90.4% COD removal. In a different case, a landfill leachate wastewater was analyzed, revealing 4950 mg O2 L−1 (COD) and 5040 mg L−1 (TSS) [152]. Considering the high organic carbon content, a high demand in reagents would be required for Fenton-based processes to remove organic carbon. Thus, electrocoagulation was initially performed, using the best conditions (pH = 6.87, current density 120 A m−2, time = 17.3 min), reaching 72.5 and 82.5 COD and TSS removal, respectively. Then, a photo-Fenton process was employed (pH = 3, HP/COD = 2; Fe2+/HP = 0.3, radiation UV-C, time = 20 min), reaching 93.1% COD removal. Thus, based on these results, for highly contaminated wastewater, a pre-treatment with CFD is recommended before HR-AOPs.
Table 6. Appliance of Fenton-based processes to industrial wastewater treatment.
Table 6. Appliance of Fenton-based processes to industrial wastewater treatment.
WastewaterCatalystOperational ConditionsResultsReferences
WineryFe2+pH = 3.5, BOD5/COD = 0.55, [H2O2]:[Fe2+] = 15CODrem = 93.2%[144]
Reactive Black 5 (RB5)Fe2+pH = 5.0, [H2O2] = 7.3 × 10−4 mol L−1, [Fe2+] = 1.5 × 10−4[RB5]rem = 95%[153]
Olive millFe2+pH = 3.5, [H2O2]:[Fe2+] = 15CODrem = 17.6%, TPhrem = 82.5%[154]
MunicipalFe2+pH = 6.0–7.0, [H2O2] = 30 mg L−1, [Fe2+] = 4 mg L−1, radiation = UV-CPollutantrem = 95%[155]
Landfill leachateFe2+pH = 3.0, [H2O2] = 10,000 mg L−1, [Fe2+] = 2000 mg L−1, radiation = UV-CCODrem = 86%[146]
WineryFe2+pH = 3.0, [H2O2] = 0.5 M, [Fe3+] = 5 mg L−1, radiation: Xenon emitting at 290 and 400 nm spectral range.TOCrem = 95%[145]
WineryFe2+[DOC]0 = 400 mg C/L, [Fe2+] = 2.5 mM, [KPS] = 1.0 mM, [PMS] = 1.0 mM, pH = 3.0, radiation UV-C, mercury lamp (254 nm), agitation 350 rpm, temperature 298 K, reaction time 240 minTOCrem = 84.9%[19]
Sulfamethazine (SMT), carbamazepine (CBZ), diclofenac (DFC), ibuprofen (IBF), β-estradiol (E2), progesterone (P4) and estrone (E1)Fe2+[CEC] = 100 µg L−1, V = 20 L, [Na2SO4] = 0.05 M, [Fe2+] = 0.05 mM, pH 3, current density 20 mA cm−2, conductivity 1.62 mS cm−1, RPR with solar lightCECrem = 90–96%[148]
Caffeic acid (CA)Fe2+[CA] = 5.5 × 10−4 mol L−1, [Fe2+] = 1.1 × 10−4 mol L−1, pH = 3.0, radiation UV-A, IUV = 32.7 W m−2, F = 4 mL min−1, agitation 150 rpm, temperature = 298 K, HRT = 15 minCarem = 99.2%
DOCrem = 35.9%
[156]
E. coli contaminated wastewater
Trimethoprim
(TMP) contaminated wastewater
Fe3+-NTA5-cm deep RPRs with solar light, [Fe3+-NTA] = 0.2 mM Fe, [H2O2] = 4.41 mM, pH = 7, time = 60 min—E. coli inativation
5-cm deep RPRs, [TMP] = 50 µg/L, [Fe3+-NTA] = 0.2 mM, [H2O2] = 4.41 mM, pH = 7–TMP removal
E. colirem < detection limit
TMPrem = 95%
[115]
Urban wastewater contaminated with Diclofenac (DCF)Fe3+-EDDS[DCF] = 100 μg/L, [Fe3+] = 0.1 mM, [EDDS] = 0.1 mM, [H2O2] = 50 mg/L, pH = 7, RPR with solar lightDCFrem > 99%[116]
WineryFe2+-EDDSpH = 6.0, [H2O2] = 175 mM, [Fe2+] = 5 mM, [EDDS] = 1 mM, T = 298 K, solar radiation, time = 240 minCODrem = 81.6%[151]
Landfill leachateFe2+pH = 3, H2O2/COD = 2, Fe2+/H2O2 = 0.4, time = 20 min (Fenton)
pH = 3, H2O2/COD = 2; Fe2+/H2O2 = 0.3, radiation UV-C, time = 20 min (Photo-Fenton)
CODrem = 71.9% (Fenton)
CODrem = 75.1% (photo-Fenton)
[152]
Acid Black 194 (AB194) dyeFe2+pH = 2.31, [Fe2+] = 1977 mg L−1, [H2O2] = 3679 mg L−1, agitation = 190 rpm, T = 20 °C, time = 180 minCODrem = 89%
TOCrem = 87%
[157]
Cheese wastewaterFe3+COD = 12,511 mg O2 L−1, pH = 3, [Fe3+] = 5.0 × 10−4 mol L−1, [H2O2] = 0.2 mol L−1, radiation = UV-A, t = 24 hCODrem = 91.2%
TOCrem = 97.5%
[158]
Industrial wastewater with methyl orange (MeO)Fe2+Solar electrochemical-raceway pond reactor (SEC-RPR), [MeO] = 20 mg L−1, pH = 3, [Fe2+] = 0.05 mM, A = 40 mA cm− 2, solar UV radiation = 38 W m− 2[MeO]rem > 99%
TOCrem > 80%
[149]
Sulfamethoxazole (SMX)Fe3+-NTA5-cm deep raceway pond reactors (RPR), [H2O2] = 1.47 mM, [NaOCl] = 0.134 mM, [Fe3+-NTA] = 0.1 mM[SMX] > 50%[150]
Winery wastewaterFe-Sm[H2O2] = 98 mM, [Catalyst] = 3.0 g L−1, pH = 4.0, UV-C (254 nm)TOCrem = 65.1%[147]
Winery wastewaterFe-Mt[Fe-Mt] = 3.0 g L−1—single addition, [H2O2] = 136 mM, pH 3.0, agitation 350 rpm, reaction time 270 min, radiation UV-C mercury lamp (254 nm)TOCrem = 52.5% (Ads)
TOCrem = 88.3% (H-PF)
[159]
Acid black 1 (AB1)Pillared laponite clay-based Fe nanocomposites (Fe-Lap-RD)[H2O2] = 6.4 mM, [Catalyst] = 1.0 g L−1, pH = 3.0, UV-C (254 nm)TOCrem = 100%[160]
Winery wastewaterLaCoO3–TiO2 composite[MPS] = 0.01 M, [Catalyst] = 0.5 g L−1, pH = 7.0, UV-A lightPolyphenolsrem = 95%, CODrem = 60%[161]

4. Sulfate Radical-Based AOPs

Concerns about persulfate began around 2000–2002, with persulfate work showing often in conference proceedings and presentations at leading remediation meetings [162]. Since then, sulfate radical-based AOPs (SR-AOPs) have been constantly attracting attention, complementing HR-AOPs oxidation processes. Peroxymonosulfate ( HSO 5 ; PMS), a solid white powder, is a triple potassium salt (2KHSO5•KHSO4•K2SO4) active agent. It is stable at pH < 6 or pH > 12. At pH 9, PMS presents low stability, and half of HSO 5 breaks down to SO 5 2 [163]. PMS is quickly dissolved in water, with solubility > 250 g L−1; it shows an asymmetrical structure, its water solution is acidic, its O–O bond distance is 1.453 Å, and its bond energy is estimated in the range 140–213.3 kJ/mol [163,164,165,166]. Its advantages when compared to H2O2 are recognized, such as its HSO 5 oxidation potential (E° = 1.82 V) being higher than H2O2 (E° = 1.78 V), although lower than hydroxyl radicals (E° = 2.80 V) [167].
Persulfate (PS) is a crystal without color, of high stability, comfortably dissolved in water (solubility ≈ 730 g L−1) [168], with a symmetrical structure; its water solution is acidic, its distance of O–O bond is 1.497 Å, and its bond energy is 140 kJ/mol [163,164]. Peroxydisulfate (PDS, S 2 O 8 2 ) is often found in the form of potassium persulfate (K2S2O8), persulfate (Na2S2O8), and ammonium persulfate ((NH4)2S2O8)) [169]. The persulfate sodium anion ( S 2 O 8 2 ) is a strong oxidant (E° = 2.01 V), activated by heat, light, ultrasound, or catalyst, generating sulfate radicals ( SO 4 ) [170].
When compared to Fenton-based processes, the application of SR-AOPs has several advantages [171]:
  • The concentration of oxidant agent necessary for SO 4 radicals generation is solid at room temperature, facilitating delivery and holding;
  • SO 4 radicals have considerable steadiness and a longer life span than HO radicals;
  • Fenton-based processes require acidic pH (around 3); however, SR-AOPs operate in a wider pH range (3–9);
  • In aqueous solution, SO 4 radicals have greater solubility than HO radicals;
  • The efficiency of HO radicals are limited, considering that they act throughout unselective multi-step pathways.
However, there are several drawbacks associated with sulfate radical generation:
  • In heat activation, which involves increasing temperatures, the rate of reaction is accelerated; however, it can result in very aggressive oxidizing conditions and high energy consumption [162];
  • Ultraviolet penetration into water is constrained and unfeasible in the subsurface, affecting UV-activated PS and PMS reactions enforcement;
  • Dissolved metal ions reacts with PS and PMS; however, metal ions recovery is hard in homogeneous systems [163,172].

4.1. Activation Methods of Persulfate

Several approaches are adapted for PS and PMS activation, such as, heat, UV, alkaline, metal ions, and activated carbon (Figure 8) [173]. The redox potential of sulfate radicals produced through activation of PDS and PMS depends on the activation methods [163].

4.1.1. Thermal Activation

Rising the temperature is an effective way to accelerate the decomposition of PMS and PS and generate SO 4 radicals [173]. To acquire O–O bond fission of the PS and PMS structure, a high amount of energy is required to be applied (140–213.3 kJ mol−1) during the treatment process. For this reason, high temperatures application can activate PS and PMS (>50 °C), causing O–O bonds fission, generating SO 4 radicals with PS (Equation (18)) and SO 4 and HO radicals with PMS (Equation (19)) [163]:
S 2 O 8 2   2 SO 4
HSO 5   SO 4 + HO

4.1.2. Alkaline Activation

Most IWs have alkaline pH, which makes FBPs employment difficult and requires acid consumption to reduce the pH, increasing the operational costs. However, PS and PMS can be activated in alkaline conditions, avoiding higher costs. Liang and Su [174] and Yang et al. [175] observed inter-conversions between SO 4 and HO , as follows: (1) at pH < 7, SO 4 is the prevailing radical; (2) at pH = 9, SO 4 and HO are both present; (3) at pH > 9, HO is prevailing radical.
For PDS alkaline activation, O–O bond nucleophilic attack is the contemplated main mechanism, as shown in Equations (21) and (22) [176]:
S 2 O 8 2 + H 2 O     2 SO 4 2 + HO 2 + H +
S 2 O 8 2 + HO 2   SO 4 2 + SO 4 + O 2 + H +
For alkaline activation of PMS, a similar mechanism is observed but with different pathways, as observed in Equations (22)–(33) [177], as follows:
HSO 5 + H 2 O     H 2 O 2 + HSO 4
HSO 5   H + + SO 5 2
SO 5 2 + H 2 O     H 2 O 2 + SO 4 2
H 2 O 2     H + + H O 2
H 2 O 2 + HO   H 2 O + H O 2
HSO 5 + H O 2   H 2 O + SO 4 + O 2
H 2 O 2     2 HO
HO + H 2 O 2     H O 2 + H 2 O
H O 2   H + + O 2
HO + O 2   O 2 + HO
2 O 2 + 2 H + O 2 + H 2 O 2
HSO 5 + SO 5 2   HSO 4 + SO 4 + O 2

4.1.3. Radiation Activation

Ultraviolet, gamma ray, and ultrasonic radiation activates PS and PMS. Quantum yields of sulfate radicals decrease with UV wavelength increments in the 248–351 nm range, with 0.12 (248 nm) and 1.4 (253.7 nm); thus, 254 nm is best wavelength for persulfate [178]. The UV/PS and UV/PMS process removes organic pollutants directly by photolysis or indirectly by SO 4 and HO radicals, as shown in Equations (34)–(38) [179]:
S 2 O 8 2 + h v     2 SO 4
HSO 5 + h v     SO 4 + HO
SO 4 + H 2 O     H + + SO 4 2 + HO
H 2 O + h v     H + HO
SO 4 + HO + organic   compounds     by - products + CO 2 + H 2 O + SO 4 2
An efficient mechanism that has been applied to achieve thermal activation of PS and PMS is ultrasound radiation. With ultrasound (US) activation, two mechanisms are implied simultaneously: (1) the increase in the wastewater temperature, caused by cavitation of bubbles, which activates PS and PMS; and (2) cavitation bubbles break down water molecules into HO radicals and H2O2, enhancing PS and PMS activation [163]. In Daware et al. [180], 4-Methylpyridine (4-MP) degradation was shown by application of PS and PMS in combination with an ultrasound. It was observed that, by increasing power from 15 W to 120 W, the 4-MP degradation increased from 20.76 to 43.76%, respectively. When applied in combination with the electrochemical activation of PS and PMS, it promoted reactive oxygen species (ROS) generation, and the mechanical oscillation effect of US accelerates mass transfer, enhancing pollutants degradation [181].

4.1.4. Transition Metal Ions and Metal Oxide Activation

PS and PMS can be activated with efficiency by transition metals application, such as silver, copper, iron, zinc, cobalt, and manganese, for sulfate radical production, through one-electron transfer [169,182]. A great deal of studies concerning iron and its oxide were performed because they are mostly non-toxic, environmentally friendly, and cost-effective compared to other transition metals [183]. Ferrous iron is shown to be effective in PS and PMS activation, while ferric iron shows worse activation performance [184,185]. Dissolved metal ions can react with PS and PMS freely in homogeneous systems; thus, mass transfer has a low effect on PS and PMS activation. For the activation of PS and PMS by metal ions and metal oxide, the mechanism is reduction, observed in Equations (39) and (40) [163]:
S 2 O 8 2 + M n M n + 1 + SO 4 + SO 4 2
HSO 5 + M n     M n + 1 + SO 4 + HO

4.2. Application of Sulfate Radicals in Wastewater Treatment

Table 7 presents studies of the treatment of IW employing sulfate radicals. It shows the operational conditions and the attained efficiencies. In Rodríguez-Chueca et al. [186], KPS was activated by ferrous iron in a solar reactor for the treatment of WW. The photolytic and catalytic solar-driven sulphate radical generations were concluded to be a feasible technology, with a COD removal = 67%. In Li et al. [187], a copper-spent activated carbon (Cu-AC) was employed for peroxydisulfate (PDS) activation and for Acid Orange 7 (AO7) decolorization, and electrical current was introduced to enhance the process. The results showed that by increasing current density, HO and SO 4 radicals generation was increased, thus increasing the degradation of AO7. Tannic acid (TA) is a major pollutant present in the wastewater generated from the vegetable tanneries process and food processing. In the work of Dbira et al. [188], two AOPs (UV irradiation at 254 nm + hydrogen peroxide (H2O2) and ferrous iron (photo-Fenton) in the presence of potassium persulfate) were added for TA removal. The results showed a similar removal of TA by UV/PS in comparison to the photo-Fenton process (96.38 and 99.32%, respectively). When compared with studies involving application of HR-AOPs for IWW treatment [11,189], the results show high consumption of H2O2, increasing treatment costs in comparison with PMS and PDS consumption.
Although batch systems have demonstrated high efficiency in degrading organic contaminants using sulfate radicals, further studies are needed to explore the potential for scaling up these processes. In Rodríguez-Chueca et al. [190], several micropollutants (MPs) were degraded by UV-C/sulfate radicals at a pilot scale. The treatment plant employed a UV-C reactor emitting 254 nm (maximum emission), with 140 L volume capacity. Photolysis of PMS and H2O2 reached similar average MPs removal in all the range of oxidant dosages, obtaining the highest efficiency with 0.5 mM and 18 s of contact time (48 and 55%, respectively). In the work of Sbardella et al. [191], several pharmaceutically active compounds (PhACs) were degraded by UV/PDS and UV/PMS technologies employment at pilot scale. The reactor was fitted with a UV-C lamp, with 45 W power, emitting at 254 nm. Under the best operational conditions, both UV/PDS and UV/PMS revealed high efficiency in the removal of these contaminants. The economic feasibility of this process was also evaluated. By application of electric energy per order (Equation (40)), a consumption of 0.7 and 0.5 kWh m−3 order−1, respectively, was calculated. However, to determine the costs of this operation, it is necessary to consider (1) the energy demand of UV device, (2) the replacement frequency of critical, high-cost components, such as lamps, and (3) the PDS and PMS demand. Considering these factors, a total cost of 0.088 and 0.280 EUR m−3, respectively, was determined; thus, UV/PDS could be considered a feasible option for large-scale treatments.
E EO = Pt 1000 Vlog ( C i / C f )
where E EO is electric energy per order.
Previous examples showed that sulfate radicals can be very effective for organic carbon removal; however, in several wastewaters, due to the presence of high values of organic carbon, turbidity, TSS, and polyphenols, the application of SR-AOPs is not viable. In the work of Jorge et al. [192], a WW showed 9870 mg O2 L−1 COD, 1205 NTU turbidity, 3910 mg L−1 TSS, and 87 mg gallic acid L−1 polyphenols. Application of SR-AOPs under the conditions showed in Table 7 achieved 53.0% TOC removal. Application of adsorption with bentonite as a pre-treatment, followed by SR-AOPs, enhanced TOC removal, achieving 76.7%. Clearly this type of wastewater poses a serious problem due to scavenging of radicals and reduced penetration of radiation, as well as increasing the cost in reagent consumption. A similar case is shown in the work of Kashani et al. [193], in which a landfill leachate with high organic carbon (COD = 4040 mg O2 L−1) was treated by SR-AOPs. Due to the wastewater composition, electrocoagulation (EC)/aeration was initially performed. The results showed 61.3% COD removal after 40 min, with 310 mL L−1 sludge formation. This pre-treatment allowed the clearance of the wastewater, which was submitted next to a PMS/ZVI/UV system and electro-Fenton, achieving 98% COD removal and enhancing biodegradability from 0.19 to 0.56. However, in the work of Nidheesh et al. [194], it was observed that application of a combined system SR-EAOP + EC achieved higher COD removal (88.7%) than EC + SR-EAOP (74.5%) in the treatment of municipal landfill leachate. In sum, all these works demonstrated that combined systems are necessary to reduce reagent consumption, reaction time, and energy requirements.
Table 7. Industrial wastewater treatment using sulfate-based advanced oxidation processes.
Table 7. Industrial wastewater treatment using sulfate-based advanced oxidation processes.
WastewaterOperational ConditionsResultsReferences
WineryCOD = 5000 mg O2 L−1, TOC = 1700 mg C L−1, [KPS] = 25 mM, [KPS]:[Fe2+] = 1:1, pH = 7.0, Solar radiationCODrem = 67%[186]
Winery [ HSO 5 ] = 2.5 mM, [M2(SO4)n] = 1.0 mM, pH = 6.5, Temperature = 323 KCODrem (Fe2+) = 51%, CODrem (Co2+) = 42%, CODrem (Cu2+) = 35%[167]
Winery S 2 O 8 2 / H 2 O 2   ratio = 1 : 0.25 ,   S 2 O 8 2 /H2O2 dosage = 0.1:0.025 (g/g), pH = 7.0, T = 343 K, agitation 350 rpm, t = 2 hTOCrem = 76.7%, CODrem = 81.4%, Polyphenolsrem > 99%[192]
Winery[PMS] = 5.88 mM, [Co2+] = 5 mM, pH = 6, radiation UV-A 32.7 W m−2, UV-C 15 W, US 500 W, T = 343 K, reaction time = 240 minCODrem (UV-A) = 82.3%
CODrem (UV-C) = 76.0%
CODrem (US) = 52.2%
[74]
Micropollutants (MP)[PMS] = 0.5 mM, pH = 7.17, Contact time (4–18 s), UV-C radiationMPrem (%) = 48%[190]
Acid Orange 7 (AO7)[PDS] = 10 mM, [Cu-AC] = 0.5 g L−1, current density = 16 mA/cm2, pH = 5.0AO7rem= 95.7%[187]
Ciprofloxacin (CIP)PDS = 1 mM, Cu0.84Bi2.08O4 = 1 g L−1, Visible light[CIP]rem = 90%[195]
AnilinePDS = 0.08 mol L−1, pH = 5, UV = 30 W, Aniline = 20 mg L−1, Time = 60 min[Aniline]rem = 96%[196]
Tannic Acid (TA) [ TA ] = 0.1   mM ,   [ S 2 O 8 2 ] = 53.10 mM, pH = 9.0, UV-C (254 nm)Aromaticrem = 96.32%, TOCrem = 54.41%[188]
Levofloxacin (LFX) LFX / S 2 O 8 2 /Fe2+ (mM) = 1/30/3, pH = 3.0[LFX]rem = 56%, k1 = 5.74 × 10−2 min−1[197]
Penicillin G (PEN G)[PEN G] = 0.02 mM, [persulfate] = 0.5 mM, pH = 5.0, [temperature] = 353 K[PEN G]rem = 98%[198]
Pharmaceutical active compounds (PhACs)pilot-scale UV-C photoreactor (254 nm), 45 W, pH = 8.2, flow rate = 0.36 m3/h, [PDS] = [PMS] = 0.4 mmol; [PhACs] = 10 mg L−1PhACrem (UV/PDS) = 84%
PhACrem (UV/PMS) = 85%
[191]
Acid orange II (AO II)AO II: 100 mg L−1, ribbon Cu46Zr44.5Al7.5Y2 = 0.6 g, [PS] = 0.25 mM, temperature: 313 K, pH = 2, t = 70 minAO IIrem = 98%[199]
Imidazolium-based ionic liquids (Ils)[ILs]0 = 100 μM, [PDS]0 = [PMS]0 = 500 μM, pH unadjusted[Emim][Cl]rem = 99%
[Omim][Cl]rem = 99% [Emim][Br]rem = 97%
[200]
Congo red (CR)[CR] = 20 mg/L, current density = 5.71 mA/cm2, [PMS] = 30 μM, [Cu(II)] = 15 μMARrem = 95.4%[201]
2-chlorobiphenyl (2-PCB)[2-PCB]0 = 8 mg L−1, [PS]0 = 0.2 mM, [pH]0 = 6.5.2-PCBrem = 83%[202]
Sulfamethazine (SMZ)[SMZ] = 30 mg L−1, [Na2SO4] = 0.2 M, pH = 7, t = 30 minSMZrem = 100%[203]
Ammonia nitrogenElectrochemical (EC) system—Ti/RuO2
anode, Ti cathode, and Fe inductive electrode (EC/PDS system)
[ NH 4 + ] = 100   mg   L 1 ,   [ PO 4 3 ] = 10   mg   L 1   ,   [ Cl ] = 100 mM, cell voltage = 2.5 V, t = 60 min, pH = 3.0
NH 4 + rem = 100%[204]
Table Olive ManufacturingCOD = 28.6 g L−1, turbidity = 170 NTU, [Al2(SO4)3] = 8.0 g L−1, pH = 7.0, T = 20 ◦C
[PMS] = 0.2 M, [Fe3+] = 0.03 M, pH = 7.0, T = 20 °C, time = 200 min
CODrem = 70.0%[205]
IndustrialTOC = 100 mg C L−1, UV radiation, [PS] = 4 g L−1, time = 180 minTOCrem = 90.0%[206]
Landfill leachate[PMS] = 30 mM, [ZVI] = 0.6 g L−1, pH = 4.0, UV radiation, time = 40 minTOCrem = 98.0%[193]
Municipal landfill leachateCOD = 5650 mg O2 L−1, applied
voltage = 3 V, pH = 6.0, [PS] = 500 mg L−1, [Fe2+] = 100 mg L−1
CODrem = 88.7%[193]

5. Ozone-Based AOPs

Schönbein first discovered ozone in 1840; later, in 1872, the chemical structure of ozone was confirmed as a triatomic oxygen molecule (O3) [207]. De Meritens showed in 1886 that the properties of ozone (O3) included sterilization of contaminated water, and, years later, pilot tests were conducted in a WWTP in Paris. O3 was initially enforced in water treatment (and used continuously) in Nice, France, in 1906, in the disinfection of drinking water [208,209]. The O3 has high oxidation potential (Eᵒ = 2.07 V) and the capacity to selectively oxidize unsaturated double bounds and aromatic structures. In addition, O3 can react in water and generate HO radicals [210]. Among the AOPs, ozonation in combination with UV-C radiation and/or peroxidation showed very capable wastewater remediation for a large concentration of polyphenols, found in the cork, olive oil, and winery industries [211].

5.1. Types of Ozone Treatments

Although the ozonation process can achieve organic pollutant removal and mineralization up to 100%, in water, molecular O3 is not economic when balanced against other AOPs. Therefore, to achieve good mineralization, it has been developed by researchers’ application of O3 in different conditions. Among these conditions are the employment of ozone with alkaline conditions, O3 + H2O2, radiation, and metallic catalysts (Figure 9) [212].

5.1.1. Ozonation

Ozone (O3) is a colorless or pale blue gas, characterized by low melting point (−251 °C), instability, harsh odor, and high redox potential (2.07 V) at alkaline pH, capable of oxidizing a large range of organic and inorganic substances. The ozonation can take place via direct (oxidation–reduction, cycloaddition, electrophilic substitution, and nucleophilic reaction) or indirect pathways [213].
Direct Ozonation
(a)
Oxidation–reduction
Considering the high redox potential of O3, several pollutants are able to be removed by oxidation–reduction reactions through O3 and HO 2 or O 2 , as shown in Equations (42) and (43) [214]:
O 3 + HO 2     O 3 + HO 2 + O 2
O 3 + O 2   O 3
(b)
Cycloaddition
In these types of reactions, the interaction occurs between an electrophilic compound and an unsaturated compound (double bond connection or p-electrons), generating additional compounds (Equation (44)). In accordance with the Criegee cycloaddition reaction scheme, the reaction between O3 and olefinic compounds takes place in three steps: (1) generating required ozonide (five-part ring); (2) age of zwitterions; (3) reaction pathways of zwitterions and generation of products like aldehydes, ketones, or acids [215,216].
- C = C - + XY - XC - CY -
(c)
Electrophilic substitution
Several reactions point to the attack of the nucleophilic position of organic compounds, substituting a section of the molecule when O3 is the electrophilic agent. It must also be considered the effect of Cl, HO , and NO 2 on the reactivity of aromatic rings with O3. This leads to the production of reaction substitutions, due to the properties of the substitution groups. Deactivation occurs with relief of H from the meta-position, and activation occurs with substitution in the ortho- and para-positions [209].
(d)
Nucleophilic reaction
Considering the O3 resonance structure, it exhibits a negative charge, thus contains nucleophilic properties, and can react with molecules in its electrophilic positions, particularly when it contains carbonyl, double, and triple N2 and C bounds. However, this reaction type has only been established in non-aqueous solutions [215].
Indirect Ozonation
In aqueous solutions, O3 can be converted, leading to the generation of radical species (Equations (45) and (46)) [217]:
O 3 + HO   HO 4
HO 4   HO 2 + O 2
In a lack of O3, generated O 2 and HO 2 can be converted to O2 and HO 2 (k = 9.7 × 109 M−1 s−1) and protonate to H2O2. The existence of O3 in the mean allows the generation of HO radicals (Equations (47)–(49)) [218]:
O 2 + O 3 O 2 + O 3
O 3   O 2 + O
O + H 2 O     HO + HO
In addition, there must be considered HO scavenging reactions with HCO 3 , CO 3 2 , HPO 4 2 and H 2 PO 4 , as shown in Equations (50)–(53) [219]:
HCO 3 + HO   HCO 3 + HO , k = 1.5 × 10 7   M −1   S −1
CO 3 2 + HO   CO 3 + HO , k = 4.2 × 10 8   M −1   S −1
HPO 4 2 + HO   H 2 PO 4 + HO , k < 10 7   M −1   S −1
H 2 PO 4 + HO   H 2 PO 4 + HO , k < 10 5   M −1   S −1
(a)
Alkaline pH
Wastewater pH enhancement has advantages regarding direct ozonation process. In alkaline conditions, the HO increase can improve HO radical generation, as shown in Equations (54)–(58). However, several drawbacks should be considered, such as calcium carbonate precipitation and pH changes-associated costs [209,217].
O 3 + HO   HO 4
HO 4   HO 2 + O 2
O 2 + O 3     O 2 + O 3
O 3   O 2 + O
O + H 2 O     HO + HO

5.1.2. Peroxone (O3/H2O2)

The addition of H2O2 to the ozonation process increases the generation of HO radicals, promoting the efficiency of the degradation process. In accordance with Fischbacher et al. [220], the addition of H2O2 allows the reactions, as follows throughout Equations (56) and (59)–(63):
H 2 O 2     H + + HO 2
HO 2 + O 3     HO 2
HO 2   O 2 H +
O 3 + H +     HO 3 O 2
HO 3   HO

5.1.3. Ozone and UV Radiation (O3/UV)

UV radiation, when applied in combination with O3, can be considered as a catalytic ozone-based AOP, accelerating the O3 decomposition and enhancing the generation of HO radicals, as shown in Equations (64) and (65). Furthermore, in Section 5.1.2, the H2O2 generated by this process can considerably enhance ozonation process efficiency [221].
O 3 + H 2 O + h v O 2 + H 2 O 2
2 O 3 + H 2 O 2     2 HO 3 O 2

5.1.4. Catalytic Ozonation

Catalytic ozonation is performed involving the addition of a homogeneous or heterogeneous catalyst. When homogeneous catalysts are involved, the degradation of organic contaminants follows mainly two ways: (1) metallic-ions addition improves the O3 perishing and HO radical production, and (2) the complexes produced due to the combination of metallic ions and organic molecules are oxidized by the ozone or the HO radicals [216]. The metallic catalysts react with O3 to generate HO radicals (Equation (66)), and, afterwards, the metal ions are regenerated by ozonation of HO radicals, as shown in Equations (67)–(69) [221,222].
M n + + O 3 + H +     M n + 1 + HO + O 2
O 3 + HO   O 2 + HO 2
M n + 1 + HO 2 + HO M n + 1 + H 2 O + O 2
M n + + HO   M n + 1 + HO
Several studies point out the use of metal oxides and carbon-based heterogeneous catalysts [223,224,225,226,227] (Figure 10). When considering heterogeneous catalysis, it is important to take note that (1) O3 can be adsorbed and decomposed onto the catalyst, producing radicals, and (2) organic compounds adsorbed on the catalyst will react with ozone or generate radicals [209].

5.2. Application of Ozonation Process to Wastewater Treatment

It was shown in the preceding sections that several mechanisms could be used to decompose O3 and generate HO radicals. In Table 8 are shown some examples of ozonation process enforcement for IW remediation. In Lucas et al. [211], a real winery WW with a COD of 4650 mg O2 L−1 and a polyphenol content of 103 mg gallic acid L−1 was treated by an ozonation process (O3/UV and O3/UV/H2O2), conducted in a bubble-column, semi-batch reactor. The results showed that O3/UV and O3/UV/H2O2 achieved the highest COD removal at pH 4.0. When the pH increased to 10, the COD removal was further increased; thus, UV, H2O2, and alkaline medium all acted as catalysts for the ozonation process. In addition, to study the removal efficiency, it is also necessary to study the cost of treatments, to decide treatment feasibility.
The ozonation process is also able to be enhanced by combining it with biologic processes. In the work of Chávez et al. [228], an industrial wastewater received a primary treatment in a sequential batch reactor (SBR), followed by ozone-based AOPs. The biologically treated wastewater (BW) was additionally administered to several ozone-based AOPs such as single ozonation (O3), solar photo-ozonation (O3-solar), and photocatalytic ozonation (O3-solar-cat). A semi-batch mode was employed for the experiments, using a cylindrical glass-made reactor equipped with a magnetic stirring system, a gas diffuser, and gas inlet, gas outlet, and liquid sampling ports. For the photocatalysis, a solar box with 1500 W Xe lamp and cut-off filters (λ = 300–800 nm, irradiation intensity 550 W m−2) was used. The results showed that O3/Solar radiation/TiO2-based catalyst employment achieved the highest efficiency, decreasing the COD < 125 mg L−1 and BOD5 < 25 mg L−1.
In Ling et al. [229], an Fe-based catalyst (g-C3N4/Fe-MCM-48) employment in combination with an ozonation process was applied for azithromycin (AZY) degradation. Photocatalytic ozonation experiments were controlled in a 1 L glass tubular photoreactor (h = 400 mm, Φin = 85 mm) equipped with a cylindrical high-pressure xenon long-arc lamp. The results showed that, by combining the three factors, the UV + O3 generated H2O2 and the catalyst enhanced HO radical production, which degraded the AZY contaminant. Considering the cost associated with the application of H2O2, the generation of H2O2 by O3/UV reduces the cost of treatments. Similarly, to Ling et al., Wang et al. [230] performed mineralization of contaminant aniline with heterogeneous catalytic ozonation, using catalyst CaMn2O4. It was shown that both catalysts enhanced the conversion of O3 into H2O2, and reactions inside the catalysts and with the iron or magnesium in the sheets enhanced the conversion of H2O2 into HO radicals. Figure 11 shows the different interactions between ozone, the catalyst, and contaminant under UV radiation.
Despite the efficiency of ozonation, several wastewaters present serious challenges for organic carbon reduction, due to the excessive elements present. For this purpose, authors have performed combined CFD + O3 systems, as a means to overcome wastewater impurities. In Jorge et al. [231] a winery wastewater presenting high values of COD (2430 mg O2 L−1), turbidity (1040 NTU), and TSS (2430 mg L−1) was treated by ozonation (Table 8), achieving 53.1% COD removal. Considering the high content of turbidity and TSS, a great number of radicals were scavenged by the impurities present in the WW. By performing CFD as a pre-treatment, using a mixture of potassium caseinate + bentonite, turbidity and TSS removals achieved 98.3 and 97.6%, respectively. The application of a CFD + O3 system achieved a COD removal of 60.7%. A similar study performed by Asaithambi et al. [232] on the treatment of industrial wastewater, revealed high content of COD (90 g O2 L−1) and TSS (15.44 g L−1). The results showed 100% COD and color removal with O3/AC-EC, with low energy consumption (4.90 kWh m−3). In this context, for several types of wastewater, it is necessary to apply a CFD process as a pre-treatment in order to reduce the energy requirement for organic carbon reduction.
Table 8. Some ozonation processes applied to industrial wastewater.
Table 8. Some ozonation processes applied to industrial wastewater.
WastewaterOperational ConditionsResultsReferences
WineryO3/UV-C/H2O2, COD/H2O2 = 2, pH = 4.0, Time = 300 minTOCrem = 49%[211]
Winery[TiO2]0 = 1.5 g L−1, [O3]ginlet = 50 mg L−1, pH = 7.0CODrem = 80%[233]
WineryCOD = 9432 mg O2 L−1, TOC = 1962 mg C L−1, pH = 4.0, [Fe2+] = 1.0 mM, ozone flow rate 5 mg min−1, air flow 1.0 L min−1, agitation 350 rpm, time 600 min and a UV-C mercury lamp (254 nm).TOCrem = 63.2%
E EO = 1843 kWh m−3 order−1
[231]
IndustrialO3/Solar radiation/TiFeAC, Time = 5–8 h, pH = 7.0TOCrem = 40%
CODrem = 50%
[228]
Landfill leachatesO3, O3 production rate = 3.98 g, O3 h−1, pH = 6.9Colorrem = 99%, Turbidityrem = 98%, BOD5rem = 97%, CODrem = 19%[234]
Landfill leachatesO3/TiO2, [TiO2] = 0.5 g/L, O3 production rate = 3.98 g, O3 h−1, pH = 6.9Colorrem = 95%, Turbidityrem = 94%, BOD5rem = 98%, CODrem = 24%
2,4-dichlorophenoxyacetic acid (2,4-D)TiO2/UVA/O3, [2,4-D]0 = 2×10−3 mol dm−3, pH = 2.6, Time = 120 min, [TiO2] = 2 g dm−3, O3 flow rate = 1.4±0.1 g h−1, Radiation = UVA (350 nm)(2,4-D)rem = >99%[235]
Simazine, [2-chloro, 4,6-bis(ethylamino)-1,3,5-s-triazine]T = 293 K, pH = 7, CSimz 0 = 2.5 × 10−5 M, CO3 in = 9.5 mg L−1, Gas flow-rate = 30 L h−1, [Mn2+] = 0.5 mg L−1Simazinerem = 90%[236]
p-chlorobenzoic acid[PMS] = 0.103 mmol L−1, [pCBA] = 1 mmol L−1, [O3]0 = 0.103 mmol L−1, pH = 7.9pCBArem = 88.2%[237]
Phenol[O3] = 15.3 g m−3, [Fe3+] = 1 mM, UV radiation, Time = 2 hTOCrem = 97%[238]
Azithromycin (AZY)O3 dose = 50 mg h− 1, catalyst dose = 0.2 g L− 1, [AZY] = 50 ppm, temperature = 298 KAZYrem = 99%[229]
Leather wastewater (LW)[O3] = 10 mg L−1, DOC = 46.02 mg C L−1, SCOD = 138 mg O2 L−1DOCf = 17.99 mg C L−1
SCODf = 66 mg O2 L−1
[239]
Bisphenol A (BPA)[BPA] = 50 ppm, [δ-MnO2] = 0.1 g L−1, [O3] = 4 mg L−1, O3 flow rate: 0.2 L min−1, t = 20 minBPArem = 68.2%[240]
4-nitrophenol (4-NP)[4-NP] = 25 mg L−1, [O3] = 2 mg min−1, [a-MnO2-50] = 0.1 g L−1, pH = 7, time = 90 min4-NPrem = 100% (t = 45 min)
TOCrem = 91.1% (t = 90 min)
[241]
Ibuprofen (IBP)[IBP] = 13.1 mg L−1, ozone dosage = 5 mg L−1, gas flow rate = 100 mL min−1, volume = 200 mL, catalyst particles packed rate = 10%—catalysts (CuMn2O4-LR; MnO2–Co3O4-LR)IBPrem = 91% (CuMn2O4-LR)
IBPrem = 88% (MnO2–Co3O4-LR)
[242]
Aniline[Aniline] = 500 mg L−1, [CaMn2O4] = 600 mg, 35 mg L−1 O3 gas flow, 0.6 L min−1 gas flow rate, pH = 10.3, T = 298 K, time = 120 min[Aniline]rem = 100%
CODrem = 78.2%
[230]
Petroleum refinery wastewater (PRW)COD = 1146 mg O2 L−1, [catalyst] = 0.25 g L−1, ozone flow = 0.063 m h−1, pH = 5.5, T = 25 °C, time = 5 hCODrem = 90% (Mn2O3)
CODrem = 89% (FeOOH)
CODrem = 89% (CeO2)
[243]
Benzene[benzene] = 90 mg L−1, [CeO2/Ƴ-Al2O3] = 5.0 w/t, [O3] = 560 mg L−1, 300 mL min−1 gas fed, T = 30 °C, time = 360 min[benzene]rem = 92.5%[244]
Humic acids (HA)[HA] = 0.50 g L−1, [ACN2O2N2] = 0.50 g L−1, pH = 5.0, V = 1 L, T = 20 °C, t = 30 min, O2 flow rate = 200 NmL min−1CODrem = 96%[245]
Ibuprofen (IBP)[IBP] = 0.5 mM, [GO/Fe3O4] = 30 mg L−1, [O3] = 4 mg L−1, [BuOH] = 0.05 mg L−1, pH = 7.0, t = 5 minTOCrem = 51%[246]
IndustrialCOD = 3000 mg O2 L−1, DBE = 1 cm, [O3] = 4 g L−1, CD = 5 Adm−2, EP = Fe/Fe, PDC = 0.6, t = 200 minCODrem = 100%
Colorrem = 100%
UEE = 4.90 kWh m−3
[232]
DairyCOD = 9430 mg O2 L−1, fast speed = 200 rpm/ 2 min, slow speed = 45 rpm/ 15 min, sedimentation time = 30 min
[O3] = 1 g h−1, air flow rate = 10 L min−1, V = 2 L, t = 240 min
CODrem = 37.2% (O3)
CODrem = 65.0% (CFD/O3)
[247]
Paper pulpingAeration time = 10 μm, [O3] = 0.18 g h−1, [H2O2] = 100 mg L−1, pH = 9, t = 80 minCODrem = 73.6%[248]

6. Conclusions

In industry, water is a crucial resource, and its availability, quality, and reliability can affect process performance and, consequently, business profitability. The development and expansion of the industrial sector all over the world has brought a new challenge: ensuring adequate treatment and discharge of generated wastewaters. Furthermore, responsible water management is essential for industries to promote sustainability and ensure the long-term viability of their operations. This work highlights the environmental challenges posed by industrial wastewater pollution, particularly due to their low biodegradability and the presence of toxic and refractory compounds that can persist in the environment for extended periods. These contaminants pose significant risks to ecosystems, with potentially harmful effects on plants, animals, and human health. This review explored key aspects of industrial wastewater (IW) treatment, with a central focus on the coagulation–flocculation–decantation (CFD) and advanced oxidation processes (AOPs).
The coagulation–flocculation–decantation process is effective in removing turbidity and total suspended solids (TSS) from industrial wastewater. However, this process presents two significant limitations: it is inefficient in removing dissolved organic carbon, and, instead of degrading pollutants, it only separates them from wastewater, leading to the generation of sludge. The use of plant-based coagulants is a sustainable alternative that reduces risks to human health and the environment and allows the resulting sludge to be reused as fertilizer thereby. This review presented the role of CFD in the treatment of IW, highlighting the advantages and disadvantages of different types of coagulants and flocculants, as well as the key parameters influencing the effectiveness of the process.
Advanced oxidation processes offer significant advantages in the treatment of toxic and refractory industrial wastewater. In recent years, substantial progress has been made in improving degradation efficiency and reducing operational costs. However, major barriers remain before AOPs can practically become large-scale applications in the treatment of industrial wastewater. Considering the main limitation of the Fenton process, namely the requirement to operate at an acidic pH (around 3), the use of chelating agents has proven to be a promising solution. The use of radiation was of great interest, and numerous studies have investigated its application in industrial wastewater treatment, but it is important to consider that the high turbidity and intense color of some IW significantly limit light penetration into deeper layers of the wastewater, thereby reducing the efficiency of photochemical processes. Sulfate radicals have demonstrated high efficiency in removing organic carbon from industrial wastewater, showing similar performance to hydroxyl radicals. Ozone-AOPs were also shown to be effective in radical generation, with emphasis on the application of O3/UV as means to produce H2O2 and HO .
Combining CFD and AOPs processes can provide a more comprehensive and effective approach for treating industrial wastewater. The application of CFD as a pre-treatment followed by AOPs allows the reduction of radical scavenging and reagent consumption and increases radiation penetration into the water.

7. Future Perspectives

The integration of CFD as a pre-treatment step followed by AOPs presents a promising approach for the treatment of industrial wastewater. However, several aspects require further investigation to enhance the applicability, efficiency, and sustainability of these combined treatment methods:
  • Pilot-scale and full-scale validation: scaling up from laboratory studies to pilot and full-scale applications is essential to assess the performance, reliability, and operational challenges of CFD-AOPs systems under real industrial wastewater conditions;
  • Sustainability and economic assessments: comprehensive life cycle assessments and cost-benefit analyses are needed to evaluate the environmental impacts and economic viability of integrated CFD-AOPs processes compared to conventional treatment methods.
By addressing these aspects, future research can help overcome current limitations and facilitate the broader adoption of CFD-AOP combined systems for sustainable industrial wastewater management.

Author Contributions

Conceptualization, M.S.L., A.R.T. and N.J.; information collection, A.R.T. and N.J.; information curation, M.S.L., A.R.T. and N.J.; investigation, A.R.T. and N.J.; resources, M.S.L. and J.A.P.; writing—original draft preparation, A.R.T. and N.J.; writing—review and editing, M.S.L. and J.A.P.; supervision, M.S.L. and J.A.P.; project administration, M.S.L. and J.A.P.; funding acquisition, M.S.L. and J.A.P. All authors have read and agreed to the published version of the manuscript.

Funding

The authors are grateful for the financial support of Fundação para a Ciência e a Tecnologia (FCT) to CQVR (UIDB/00616/2025). This work was also financially supported by project “Vine and Wine Portugal—Driving Sustainable Growth Through Smart Innovation”, with reference number C644866286-011, and co-financed by the Recovery and Resilience Plan (RRP) and NextGeneration EU Funds. Ana R. Teixeira also thanks for the financial support provided through the scholarship BI/UTAD/3/2025.

Data Availability Statement

The data is contained within the article.

Conflicts of Interest

The authors declare no conflicts of interest.

Abbreviations

AZY—Azithromycin; AOPs—advanced oxidation process; ADL—Acacia dealbata Link; CA—citric acid; CFD—coagulation–flocculation–decantation; Cu-AC—copper-spent activated carbon; CECs—contaminants of emerging concern; DC—Daucus carota; DTPA—diethylenetriaminepentaacetic acid; DWTPs—drinking water treatment plants; EDL—electric double layer; EDDS—ethylenediamine-N,N’-disuccinic acid; EDTA—ethylenediaminetetraacetic acid; EEM—electric energy per mass; FBP—Fenton-based processes; GLDA—L-Glutamic acid N,N-diacetic acid; HEDTA—hydroxyethyl ethylenediaminetriacetic acid; HEIDA—hydroxyethyliminodiacetic acid; HR-AOP—hydroxyl-based AOPs; IW—industrial wastewater; MO—Moringa oleifera; MeO—methyl orange; NTA—nitrilotriacetic acid; OA—oxalic acid; O3—single ozonation; O3-solar—solar photo-ozonation; O3-solar-cat—photocatalytic ozonation; PBCs—plant-based coagulants; PVP—polyvinylpyrrolidone; PVPP—polyvinylpolypyrrolidone; PhACs—pharmaceutical active compounds; ROS—reactive oxygen species; SR-AOP—sulfate radical AOP; SPEF—solar photo-electro-Fenton; SEC-RPR—solar electrochemical raceway pond reactor; TA—Tannic acid; WWTP—wastewater treatment plant; 4-MP—4-Methylpyridine.

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Figure 1. Coagulation–flocculation–decantation mechanism.
Figure 1. Coagulation–flocculation–decantation mechanism.
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Figure 2. Metal and non-metal coagulants applied to wastewater treatment.
Figure 2. Metal and non-metal coagulants applied to wastewater treatment.
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Figure 3. Representation of non-metal coagulants mechanism in wastewater treatment.
Figure 3. Representation of non-metal coagulants mechanism in wastewater treatment.
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Figure 4. Main operational conditions influencing the CFD process.
Figure 4. Main operational conditions influencing the CFD process.
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Figure 5. Basic scheme of Fenton-based process. Full arrows represent the attacks performed by the reagents; dashed arrows represent the formation of products; * represents the incomplete mineralization of the pollutant, resulting in the formation of degradation by-products.
Figure 5. Basic scheme of Fenton-based process. Full arrows represent the attacks performed by the reagents; dashed arrows represent the formation of products; * represents the incomplete mineralization of the pollutant, resulting in the formation of degradation by-products.
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Figure 6. Chemical structure of chelating agents used in industrial wastewater treatment.
Figure 6. Chemical structure of chelating agents used in industrial wastewater treatment.
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Figure 7. Heterogeneous photo-Fenton mechanism.
Figure 7. Heterogeneous photo-Fenton mechanism.
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Figure 8. Activation methods of peroxymonosulfate and persulfate.
Figure 8. Activation methods of peroxymonosulfate and persulfate.
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Figure 9. Different ozone-based AOPs.
Figure 9. Different ozone-based AOPs.
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Figure 10. Catalysts used in heterogeneous catalytic ozonation.
Figure 10. Catalysts used in heterogeneous catalytic ozonation.
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Figure 11. Proposed heterogeneous photocatalytic ozonation of contaminants onto catalyst surface and inside catalyst.
Figure 11. Proposed heterogeneous photocatalytic ozonation of contaminants onto catalyst surface and inside catalyst.
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Table 1. Physicochemical characteristics of various types of industrial wastewaters. COD—chemical oxygen demand; BOD5—biochemical oxygen demand; and BOD5/COD—biodegradability index.
Table 1. Physicochemical characteristics of various types of industrial wastewaters. COD—chemical oxygen demand; BOD5—biochemical oxygen demand; and BOD5/COD—biodegradability index.
Industrial WastewaterCOD
(mg O2/L)
BOD5
(mg O2/L)
Total Polyphenols
(mg Gallic Acid/L)
pHBOD5/CODReferences
Landfill leachate25,000–60,0004000–15,000 >7.5<0.1[11,12,13]
Pharmaceutical7893–32,5001692–6000 4.0–9.20.09–0.59[14,15]
Pulp and paper1500–380560–1200190–2208–10<0.2[16]
Textile300–12,000188–550 2–13.5<0.39[17]
Winery1880–15,550550–886010–7004.0–5.3<0.3[18,19]
Olive mill595–220,0003400–100,00012,600–21,7004.4–5.20.19–0.49[20,21]
Olive washing990–4580200–55088–10274.1–7.50.16–0.43[22,23]
Dairy790–6000410–4480 8.6–12>0.5[24,25]
Municipal 500–1000250–500 7.2–8.4>0.5[1,26]
Table 2. Advantages and disadvantages of metal-based coagulants applied in wastewater treatment.
Table 2. Advantages and disadvantages of metal-based coagulants applied in wastewater treatment.
CoagulantAdvantagesDisadvantagesReferences
Aluminum sulfate (Al2(SO4)3)A 1% solution of aluminum sulfate corresponds to a pH of approximately 3.5. It is available at low cost and easy to apply.In excess, it generates residual metal in treated water; the sludge produced by metal salts is often porous, non-compact, and hard to dewater as it has a high moisture content (99–99.7%).[54]
Ferric chloride (FeCl3)The iron composites have floc characteristics and pH ranges similar to aluminum sulfate.The iron compounds are corrosive, of difficult dissolution, and application leads to high soluble iron concentrations in wastewaters.[55]
Calcium hydroxide (Ca(HO)2, lime)It is a cheap coagulant, easy to apply. It can reduce wastewater components such as polyphenols, oil and grease, total solids, and COD.Rapid increase in the pH to alkaline levels[56]
Polyaluminum
chloride
A higher efficiency in particle removal is observed, resulting in a smaller pH reduction in the treated water, which reduces the chemical consumption for pH adjustment.Aluminum salts have been associated with potential health concerns, including a possible link to Alzheimer’s disease and other neurological conditions such as presenile dementia.[57]
Table 3. List of non-metal coagulants and their characteristics.
Table 3. List of non-metal coagulants and their characteristics.
CoagulantTypeCharacteristicsReferences
GelatinsAnimal-basedManufacture of gelatins is achieved by near complete hydrolysis of collagen of pig skins and animal bones. The main elements are glycine, proline, hydroxyproline, and glutamic acid. Regarding the electric charge, gelatins are electropositive at acidic pH, and the isoelectric point varies between 7.5 and 9.5.[58,60]
IsinglassAnimal-basedIsinglass is a raw product generated by the swim bladder of fish, such as sturgeon. The surface charge density ranges from 0.32 to 0.83 meq/g, and the isoelectric point oscillates between 4.20 and 6.48.[61,62]
Egg albuminAnimal-basedEgg albumin involves many proteins and represents 12.5% of the weight of fresh egg white. It has an isoelectric point of 4.6, and surface charge density ranges from 0.22 to 0.96 meq/g.[61]
CaseinAnimal-basedCasein is heteroprotein holding phosphorus. The manufacture consists of coagulating skimmed milk. It has an isoelectric point of 4.6, and surface charge density estimated at pH 7 is near 0.5 meq/g.[63]
ChitinAnimal-basedChitin is a linear polymer composed of N-acetyl-D-glucosamine units linked by β(1–4)-glycosidic bonds, synthetized by a large number of living organisms such as insects, algae, or fungi, among others. Chitosan is derived from chitin (the second most abundant polymeric material of biological origin aside from cellulose in the league of polysaccharides).[64,65]
Sodium alginatePlant-basedSodium alginate is an alginic acid salt. The manufacture involves extraction from various Phaeophyceae algae, especially kelp, applying alkaline digestion and purification. Mixture of water with sodium alginate generates a viscous solution with pH between 6 and 8.[58]
Polyvinylpoly-pyrrolidone (PVPP)Synthetic polymerPolymerization of vinylpyrrolidone generates water-soluble polyvinylpyrrolidone (PVP). However, in polymerization occurring in the presence of an alkali solution, the pyrrolidone cycle is broken, producing insoluble polyvinylpolypyrrolidone (PVPP), with high polyphenols affinity.[58]
BentoniteMineral-basedBentonites are hydrated aluminum silicates, with montmorillonites of simplified formulae, e.g., Al2O3, SiO2. The main smectite minerals are sodium, calcium montmorillonite, saponite (magnesium montmorillonite), nontronite (iron montmorillonite), hectorite (lithium montmorillonite), and beidellite (aluminum montmorillonite). Smectite minerals composition encompasses two silica tetrahedral sheets with a central octahedral sheet, 2:1 layer (central octahedral sheet), with water molecules and cations occupying the space between the layers.[66]
CharcoalMineral-basedCharcoal is prepared by pyrolysis, which involves heating the raw materials at high temperatures (600–900 °C), eliminating non-carbon constituents like hydrogen, nitrogen, oxygen, and sulfur as volatile gaseous products, and the residual carbon atoms are rearranged as condensed sheets of aromatic rings with a cross-linked structure in a random manner.[67]
Table 5. Materials used for heterogeneous catalysts.
Table 5. Materials used for heterogeneous catalysts.
MaterialsCharacteristicsReferences
AlginateAlginate is a biopolymer acquired by brown algae and bacteria. It is composed of mannuronic and guluronic acid residues and blocks of these ranged alternately.[136]
ChitosanChitosan is a biopolymer generated by living organisms. Chitosan is biodegradable, non-toxic, and easily available.[137]
Silica Silica exists both crystalline and amorphous forms. The advantages of using silica to produce iron-based catalysts lie in the properties of the material, like pore volume and diameter, structural stability, and large surface area.[138]
Zeolite and perliteZeolites are crystalline hydrated aluminosilicates, built upon cations, alkali pieces, or alkali earth metals. They have well-defined porous structure with micropores distributed in molecular dimensions. Perlite is amorphous, glassy volcanic rock that can expand to beyond original volume (20 times) in the presence of high temperatures (700–1100 °C).[139,140]
Activated carbonActivated carbon is a material that can be produced from raw agriculture by-products, like coconut shells, sugarcane bagasse, or rice husk, among others. It is characterized by high surface area, porosity, and stability.[141]
BiocharBiochar is characterized by a high porosity and surface area. It is an excellent material for iron-based catalysts because (1) it can be used raw agro-waste to produce biochar, and (2) the porosity, surface area, and functional groups can be enhanced.[142]
Clay mineralsClay minerals are a group of hydrous aluminum phyllosilicates. Their small dimensions and sizable proportion of surface area to volume gives them a set of significant properties, namely, high cation-exchange capacity (CEC), catalytic properties, and plastic behavior when wet. Furthermore, clay minerals are cheap, abundant, and environmentally friendly.[119,143]
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Lucas, M.S.; Teixeira, A.R.; Jorge, N.; Peres, J.A. Industrial Wastewater Treatment by Coagulation–Flocculation and Advanced Oxidation Processes: A Review. Water 2025, 17, 1934. https://doi.org/10.3390/w17131934

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Lucas MS, Teixeira AR, Jorge N, Peres JA. Industrial Wastewater Treatment by Coagulation–Flocculation and Advanced Oxidation Processes: A Review. Water. 2025; 17(13):1934. https://doi.org/10.3390/w17131934

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Lucas, Marco S., Ana R. Teixeira, Nuno Jorge, and José A. Peres. 2025. "Industrial Wastewater Treatment by Coagulation–Flocculation and Advanced Oxidation Processes: A Review" Water 17, no. 13: 1934. https://doi.org/10.3390/w17131934

APA Style

Lucas, M. S., Teixeira, A. R., Jorge, N., & Peres, J. A. (2025). Industrial Wastewater Treatment by Coagulation–Flocculation and Advanced Oxidation Processes: A Review. Water, 17(13), 1934. https://doi.org/10.3390/w17131934

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