1. Introduction
The synergetic effect of cavitation erosion and particle abrasion is one of the common and serious issues of hydraulic structures and machinery [
1,
2,
3] in silt-laden waters. Cavitation bubbles form due to sufficiently low pressure in liquid and immediately collapse passing high-pressure areas of flow [
4,
5]. The micro-jets and pressure waves emitted during the collapse stage may damage the surfaces of hydraulic structures and machinery in contact with the liquid [
6]. Particle abrasion is caused by the impact of particles on these surfaces, which causes deformation or loss of material [
7]. Generally, a much greater erosion rate emerges when cavitation occurs in slit-laden waters. The erosion rate is even greater than the sum of both cavitation erosion and particle abrasion considered separately [
8,
9,
10,
11,
12,
13]. The interaction between cavitation bubbles and particles is more than likely the primary cause. Therefore, the study of the interaction between cavitation bubbles and particles is crucial to understanding the synergistic effect of cavitation and particles and then avoiding or enhancing the effect. In fact, the coexistence of cavitation bubbles and solid particles is also found in other scenarios, e.g., ultrasonic cleaning [
14], kidney stone fragmentation [
15], drug delivery by ultrasonic cavitation [
16] and mineral processing [
17,
18].
Since the 1990s, plenty of studies have investigated the synergistic effect of cavitation and solid particle erosion focusing on the macroscopic studies, e.g., the damage was evaluated by number [
19], depth [
11] and diameter of pits, mass loss [
19,
20,
21], erosion rate [
21,
22], morphologies [
11,
20,
23] and roughness [
19,
21] of the material surface observed under the scanning electron microscope (SEM), surface residual stress [
21] and efficiency change [
24]. In order to shed light on the underlying synergetic mechanisms, the micromechanism, in terms of the interactions between cavitation bubbles and particles, is being intensively investigated. The interactions between cavitation bubbles and particles include effects of particles on the cavitation inception and the bubble–particle interaction dedicated to the bubbles’ dynamics during their growth and collapse influenced by the particles [
8]. This study is concerned with the latter interaction.
A number of experimental studies have been dedicated to the interaction between cavitation bubbles and particles in suspension [
25]. The previous work generally falls into two categories: the particle motion induced by the growth and collapse of cavitation bubble; the changed bubble dynamics by the influence of the particle.
For the particle motion induced by the bubble dynamic, the particles in most experimental setups are controlled using a flexible thread or a thin steel rod. Soh et al. [
26] used an electric spark to generate large bubbles (∼15 mm in maximum radius) in the vicinity of polyethylene particles (2 mm in radius), which were hanging from strings or resting on the boundary wall. The suspended particles were not apparently affected because they were rather far away from the site of bubble formation and restricted by cords. Ohl et al. [
27] employed a spark bubble to move the suspended particle as the bubble collapsed. The particle has a radius of 1.50 mm, and the maximum bubble radius is about 4 mm. The study showed that the movement of a particle next to a cavitation bubble is dependent on the stand-off distance between the two. The particles that are close to the bubble are pushed away from the bubble after its collapse while the particles that are a bit further from the bubble move towards the bubble after its collapse. Meanwhile there was a brief description of the collapsing form of the bubble. Poulain et al. [
28] proposed an experimental study to characterize the effect of a spark-induced cavitation bubble on a tethered spherical particle with similar size about 2 mm in relatively large stand-off distances. With this experimental setup, the particle is pushed away when the bubble grows while it is attracted to the bubble when the bubble collapses. They also developed an analytical model for the particle behavior after the disappearance of the bubble showing that the particle velocity inversely depends on the density and size of the particle, and approximately on the fourth power of the initial distance from the bubble. Wu et al. [
29] reported an investigation to further understand the mechanism of motion of a free-settling spherical particle driven by a laser-induced bubble, with fewer restrictions and smaller disturbances to the motions of the particle and the cavitation bubble than in the studies above. The maximum radius of the cavitation bubble is about 2 mm while the size of particles (0.1–0.5 mm in radius) is much smaller than the bubbles. The free-settling particle can be rapidly accelerated because of the growth of the nearby bubble.
For the changed bubble dynamics by the influence of the particle, the particles in most experimental setups are controlled stationary. Xu et al. [
21] researched the mechanism of the collapse of cavitation bubbles (2–4 mm in maximum radius) in a free field when particle of different sizes (1–5 mm in radius) exist at different distances. The impact on the collapse characteristics of the cavitation bubble of particles was studied by changing the cavitation bubble size, particle size, and stand-off distances between the bubble and the particle. They found under a specific condition, particles protect the wall by changing the direction of the collapse of the cavitation bubble or by absorbing it. Zhang et al. [
30] designed an experimental system to investigate the influence of the spherical particle on the laser-induced cavitation bubble dynamics with a focus on the collapsing process and the generation of micro-jet. A wide range of parameter zone, including the bubble maximum radius (0.5–1.3 mm), the particle radius (0.5–1.5 mm) and the stand-off distance between the two, was investigated in detail. Three cases (mushroom-shaped, pear-shaped and spherical-shaped collapses) are identified based on the collapsing process of the cavitation bubble.
The bubble and particle dynamics are related with the surrounding flow field and pressure distribution. Since the life cycle of a cavitation bubble is extremely short and the size of bubble and particle is extremely small, research on the distribution of flow fields, pressure changes, temperature effects can hardly be tested experimentally [
31]. Therefore, researchers use numerical simulations to reveal the mechanisms of the interaction between cavitation bubbles and particles. Teran et al. [
32] performed a two-dimensional simulation to study the behavior of the particles (∼0.07 mm in radius) that interacted with a cavitation bubble with much larger size (∼2.5 mm in maximum radius) collapsed near a solid surface. This analysis laid special stress on the effect of the bubble dynamics on particles. The particle size, density and position of the particle with respect to the bubble interface strongly affected the maximum velocity of the particles. The experimental results and a simplified analytical study validated the numerical simulations. Li et. al. [
33] employed boundary integral method (BIM) together with the auxiliary function to simulate the coupling process between a large gas bubble (18–33 mm in maximum radius) and a movable sphere with a comparable size (40 mm in radius) in a free field. The effects of some dimensionless parameters, the stand-off distance and the size ratio, on bubble dynamics and sphere motion were analyzed. The pressure contours and the velocity fields of the flow are also provided for better analysis of the nonlinear coupling effect between bubble and sphere.
These simulations fully harnessed its own advantage to give more information about the surrounding flow field, which could help reveal the micromechanism of the interaction between bubbles and particles. However, the involved scales of bubble and particle (with the order of centimeters) were rather large that correspond to the applications in engineering such as underwater explosion, but that are not generally the case in silt-laden rivers. The fluid viscosity was also ignored because the large Reynolds number related with the relatively large size of bubble and sphere. The fluid was further assumed incompressible and the flow was irrotational. In certain conditions, a thin liquid layer forms between the bubble and sphere during the expansion phase, and the importance of the viscosity in this process should be further investigated. During the last stage of bubble collapse, the fluid is compressible which makes the assumption of incompressible fluid no longer valid. Meanwhile the axisymmetric configuration was adopted in the simulation, and the sphere motion is constrained in one-dimensional in the z-axis direction. Three dimensional simulations of the interaction between a cavitation bubble and a solid particle with a comparable size in the millimeter or micrometer scale considering fluid viscosity and compressibility are needed for exploring more flow physics in 3D configurations to make the physical mechanism clearer.
In the present work, the interactions between a collapsing vapour bubble and a movable spherical particle with a comparable size of a few millimetre in a free field are numerically investigated. The present study mainly focuses on the changed collapsing form of the bubble influenced by the particle, and the particle motion induced by the collapse of the bubble. A range of parameter zone (e.g., in terms of the bubble size, the particle size and the initial distance between the bubble and the particle) is researched. Furthermore, we develop an analytical model of force balance for the dynamics of the particle near the bubble to predict the maximum particle velocity. The sections of the present paper are organized as follows.
Section 2 introduces a new developed CFD solver for our flow problem.
Section 3 compares some representative cases having quite different features with corresponding experimental results to validate the solver.
Section 4 applied the solver to our flow problem and a general picture of the bubble–particle interactions is shown with a typical case introduced in detail. The collapsing forms of cavitation bubbles influenced by the particles are presented and the dynamics of particles are described with an analytical model.
Section 5 summarizes the major findings of present work and makes suggestions for future research.
2. Numerical Modeling
In the present study, the bubble is assumed to be initiated at a distance
beside the initially quiescent spherical particle, as shown in
Figure 1a.The direct numerical simulation based on the VOF method capturing the interface of bubble is adopted to simulate the collapsing process of the bubble, and overset grid method is used to handle the six degrees of freedom (6-DOF) motion of the particle. To enable this fluid–structure interaction (FSI), a CFD solver named overCompressibleInterDyMFoam is developed based on two solvers on OpenFOAM v1906, overInterDyMFoam and modified compressibleInterDyMFoam.
Within the scope of the VOF approach, the liquid–vapor two-phase flow is treated as a homogeneous mixture considering the viscosity, surface tension and compressibility of the fluid and hence only one set of the continuity and the momentum equations is described as follows:
in which
t is the time,
is the mixture velocity,
p its pressure,
is the deformation tensor,
is the surface tension coefficient,
is the mean curvature of the interface,
is the unit normal vector of the interface. The mixture density
and viscosity
are assumed to vary linearly with the volume fraction
of each phase:
in which the subscripts 1 and 2 stand for the properties of liquid and vapor respectively and
for a binary mixture. Since the mixture is considered as a compressible medium, the equation of state (EOS) of each phase should be supplied. However, the thermal physics of vapor bubble is still not fully understood due to the contribution from laten heat, and the Rayleigh–Plesset equation [
34] supposes that the pressure inside the vapor bubble can be kept constant when modeling its collapse. Therefore, the pressure and density within the vapors are set to be constant. The EOS for the liquid phase is:
in which the subscript 0 represents the initial state, and
is the speed of sound in liquid.
kg/m
and
m/s are set here. In addition, the VOF method requires a transport equation describing the spatial and temporal variation of
to close the equations of motion:
To model the interaction between the particle and the fluid, the sixDoFRigidBodyMotion solver on OpenFOAM coupled with an overset mesh was used, which enabled us to calculate the flow forces and moments of the particle with 6-DOF immersed in a fluid. The flow forces
comprise normal pressure:
and tangential viscous contributions:
in which
is the face area vector of the elements at boundaries and
the deviator stress tensor. The flow forces exerted to solid particles are calculated through the velocity and pressure field obtained in the simulation of vapor–liquid two-phase flow. Moments are caused by the flow forces:
in which
is the position vector of cell center at boundaries and
the position vector of rotational center. The acceleration
and the angular acceleration
are related to the forces and moments as
in which
m denotes the mass and
denotes the moments of inertia. The velocity and angular velocity of the particle are obtained by integrating the translational and angular acceleration over the time step, further the distance traveled and angle rotated of particle are available. However, the exaggerated body motion amplitude challenges the commonly applied mesh morphing method in CFD, due to the resulting mesh distortion and subsequent numerical instability. The overset method adopted here consists of a fixed background mesh and a dynamic overset mesh attached to the particle (
Figure 1b) which is subject to large displacements. The different meshes may arbitrarily overlay each other and they are internally static, thereby retaining their original structure and quality, but are allowed to move relative each other. In order to couple the disconnected mesh regions, the flow variables are interpolated between the meshes. Therefore, this method can inherently handle large amplitude motion in one or more DOF with the mesh structure and quality remaining constant throughout the simulation at the expense of higher computational costs.
Finite volume method is applied to discretize the equations on OpenFOAM. Second-order Euler implicit differencing is applied to the time derivatives. The spatial differencing of the convective terms uses the flux-difference splitting scheme based on van Leer’s MUSCL method. A second-order central differencing is used for the viscous terms. The time step is set small enough to ensure a maximum Courant number of less than 0.3 everywhere in the computational domain. The pressure-velocity coupling is handled via the PISO algorithm.
4. Results and Discussion
In this section, to study the interaction between a collapsing vapor bubble and a particle in a free flow field (
Figure 1), cases in
Table 2 are concerned once again. Only this time, the particle has 6-DOF motions. The setup of boundary conditions is the same as for the cases in
Table 2.
Table 3 represents the profiles of the collapsing bubble at several representative time steps for these cases. Compared to the cases with static particles, besides in the case with an extremely large value of
, all bubbles experience a nearly centripetal collapse and no longer collapse towards the particle. To illustrate this difference, the patterns of the streamlines and pressure contours (
Figure 8) calculated from case 8 with static particles and movable particles, respectively, are used.
Figure 8a–e shows the evolution of flow for the cases with static particle. At the initial time, the pressure inside the bubble is much lower than the ambient pressure, so the bubble starts to collapse, and surrounding water starts to flow towards the bubble to fill the space released by it (
Figure 8a). The radial water flow is retarded by the particle which is located to the right of the bubble. A wake region of sphere forms between the bubble and particle, and the pressure on the right of the bubble is less than the pressure on the left of the bubble during the whole collapse phase, so that the bubble becomes elongated towards the particle and the end of the bubble closer to the particle collapses slower due to the lower pressure gradient across the bubble. Therefore, an oval-shaped bubble is formed (
Figure 8b,c). The severe pressure is generated inside the bubble, which gives rise to the emission of shock waves at the final stage of collapse (
Figure 8d). The water at the collapse center begins to flow outwards, and an interface of tangential velocity only is formed between the inward and outward radial flow. The particle again blocks the outflow, and a wake region is formed on the other side of the particle; therefore, the spherical velocity interface is broken by the wake region (
Figure 8e). In a phrase, the bubble presents a non-spherical collapse influenced by the stationary particle.
Figure 8f–j shows the evolution of flow for the cases with a movable particle. When the bubble starts to collapse, the inward radial flow drives the particle towards the bubble (
Figure 9). The particle no longer blocks the flow to form a low-pressure area, so that the bubbles with
that are not too large all experience a nearly spherical collapse (
Figure 8f–h). The water at the collapse center also flows outwards after collapse and decelerates the particle. The particle cannot keep pace with the flow due to inertia, so it blocks the outflow (
Figure 8j).
The collapsing forms of bubbles influenced by the moving particle have been illustrated, and what follows are the dynamics of particles induced by the collapsing bubbles. The translational movement of these particles in other directions is negligible compared with that in the direction approaching a collapsing bubble.
Figure 9 also shows that the particle moves at a constant speed, which occupies most of the characteristic collapse time. The particle velocity inversely depends on the square, not on the fourth power of the initial distance from the bubble. An analytical theory which is an extension of Poulain et al.’s theory [
28] will be developed to evaluate the effects of related parameters, including the sizes of the particle and bubble,
and
respectively, and the distance between them. Only the cases
are considered. Due to spherical symmetry, the flow velocity
in spherical coordinates
is given by the mass conservation equation for an incompressible fluid [
38]:
The drag force
acting on the particle is given by
in which
is the projected area of the particle, and
is the drag coefficient [
39]. For the Reynolds number ranges and streamline pattern, and the drag coefficient of this Stokes flow is determined using
in which
is the particle Reynolds number based on the its radius and slip velocity, given by
, where
is the velocity of particle. The particle Reynolds numbers are about 1 for the cases
in this work. The motion of the particle follows the momentum equation
in which
is the total mass and the last term accounts for the added mass of particle. The velocity of the particle can be evaluated by integrating this equation of motion over the collapse phase:
in which the displacement of the particle from its initial position
during the collapse is neglected in the drag expression, Equation (
17), and
for simplicity, since the maximum displacement
–−8%, as shown in
Figure 8. The dimensionless velocity and position are defined as
and
respectively, leading to the following power-law relation:
Figure 10 shows the dimensionless particle velocity as a function of the dimensionless distance between the bubble and the particle for the cases
, and it coincides with the Equation (
22).