Experimental and Numerical Assessment of Fiber Orientation Effects in Biaxial Glass/Vinyl Ester Laminates
Abstract
1. Introduction
2. Materials and Methods
2.1. Materials
2.2. Fabrication of Composites
2.3. Evaluation and Testing of Composites
2.3.1. Mechanical Characterizations
2.3.2. Modeling of Composites
Determination of the Main Composite Properties
3. Results and Discussion
3.1. Characterization of Composites
3.1.1. Tensile Properties
3.1.2. Impact Properties
3.1.3. Flexural Properties
3.1.4. Experimental Tensile Data Validation by Numerical Simulation and Models
3.1.5. Quantitative Analysis of Orientation-Dependent Mechanical Properties
4. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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| Construction | Areal Density (oz/yd2) | Tolerance (%) | Material |
|---|---|---|---|
| 0° | 1.29 | ±4.95 | E-glass 68 tex |
| +45° | 2.24 | ±4.95 | E-glass 300 tex |
| 90° | 1.27 | ±4.95 | E-glass 68 tex |
| −45° | 2.24 | ±4.95 | E-glass 300 tex |
| Stitching | 6 | ±4.95 | Polyester 83 dtex |
| Properties | Value |
|---|---|
| Density | 1.1–1.2 g/cm3 |
| Tensile strength | ≈69 MPa |
| Tensile modulus | 3.0–3.4 GPa |
| Tensile elongation at break | ≈3.2% |
| Flexural strength | 120–135 MPa |
| Flexural modulus | 3.2–3.5 GPa |
| Glass transition temperature, Tg | 82–104 °C |
| Sample Code | Reinforcement | Stacking Sequence | Test Orientation (°) |
|---|---|---|---|
| S0 | 6 layers of biaxial glass fabric | 0°/15°/30°/45°/60°/75° | 0° |
| S15 | 6 layers of biaxial glass fabric | 0°/15°/30°/45°/60°/75° | 15° |
| S30 | 6 layers of biaxial glass fabric | 0°/15°/30°/45°/60°/75° | 30° |
| S45 | 6 layers of biaxial glass fabric | 0°/15°/30°/45°/60°/75° | 45° |
| S90 | 6 layers of biaxial glass fabric | 0°/15°/30°/45°/60°/75° | 90° |
| Piece (Net Rotation Angle) | Layer 1 (0°) | Layer 2 (+45°) | Layer 3 (90°) | Layer 4 (−45°) |
|---|---|---|---|---|
| S0 specimen: | ||||
| 1 (0°) | 0° | +45° | +90° | −45° |
| 2 (15°) | +15° | +60° | +105° | −30° |
| 3 (30°) | +30° | +75° | +120° | −15° |
| 4 (45°) | +45° | +90° | +135° | 0° |
| 5 (60°) | +60° | +105° | +150° | +15° |
| 6 (75°) | +75° | +120° | +165° | +30° |
| S15 specimen: | ||||
| 1 (−15°) | −15° | +30° | +75° | −60° |
| 2 (0°) | +0° | +45° | +90° | −45° |
| 3 (+15°) | +15° | +60° | +105° | −30° |
| 4 (+30°) | +30° | +75° | +120° | −15° |
| 5 (+45°) | +45° | +90° | +135° | 0° |
| 6 (+60°) | +60° | +105° | +150° | +15° |
| S30 specimen: | ||||
| 1 (−30°) | −30° | +15° | +60° | −75° |
| 2 (−15°) | −15° | +30° | +75° | −60° |
| 3 (0°) | +0° | +45° | +90° | −45° |
| 4 (+15°) | +15° | +60° | +105° | −30° |
| 5 (+30°) | +30° | +75° | +120° | −15° |
| 6 (+45°) | +45° | +90° | +135° | 0° |
| S45 specimen: | ||||
| 1 (−45°) | −45° | +0° | +45° | −90° |
| 2 (−30°) | −30° | +15° | +60° | −75° |
| 3 (−15°) | −15° | +30° | +75° | −60° |
| 4 (0°) | 0° | +45° | +90° | −45° |
| 5 (+15°) | +15° | +60° | +105° | −30° |
| 6 (+30°) | +30° | +75° | +120° | −15° |
| S90 specimen: | ||||
| 1 (−90°) | −90° | −45° | 0° | −135° |
| 2 (−75°) | −75° | −30° | +15° | −120° |
| 3 (−60°) | −60° | −15° | +30° | −105° |
| 4 (−45°) | −45° | 0° | +45° | −90° |
| 5 (−30°) | −30° | +15° | +60° | −75° |
| 6 (−15°) | −15° | +30° | +75° | −60° |
| Parameter | Name | Unit | S0 | S15 | S30 | S45 | S90 |
|---|---|---|---|---|---|---|---|
| RO | Mass density | kg·m−3 | 1612.5 | 1612.5 | 1612.5 | 1612.5 | 1612.5 |
| E | Young’s modulus | MPa | 15,000 | 12,200 | 15,000 | 13,500 | 20,500 |
| PR | Major Poisson’s ratio | 0.31 | 0.31 | 0.31 | 0.31 | 0.31 | |
| TDEL | Min time step size for element deletion | s | 1 × 10−10 | 1 × 10−10 | 1 × 10−10 | 1 × 10−10 | 1 × 10−10 |
| EC | Young’s modulus for compression | MPa | 15,000 | 12,200 | 15,000 | 13,500 | 20,500 |
| RPCT | Scaling factor between E and EC | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 | |
| PC | Compressive mean stress (pressure) | MPa | 6.00 | 4.00 | 6.0 | 4.0 | 7.80 |
| PT | Tensile mean stress (pressure) | MPa | 6.00 | 4.00 | 6.0 | 4.0 | 7.80 |
| K | Bulk modulus | MPa | 13,160 | 10,700 | 13,160 | 11,840 | 17,980 |
| Parameter | Name | S0 | S15 | S30 | S45 | S90 |
|---|---|---|---|---|---|---|
| EFFEPS | Max effective plastic strain at failure | 0.0210 | 0.0145 | 0.0170 | 0.0133 | 0.0168 |
| MXEPS | Max principal strain at failure | 0.0253 | 0.0150 | 0.0170 | 0.0133 | 0.0168 |
| Property | Symbol | Value | Determination Method |
|---|---|---|---|
| Fiber density | ρf | 2580 kg·m−3 | Manufacturer data |
| Matrix density | ρm | 1200 kg·m−3 | Manufacturer data |
| Total fiber areal mass (6 plies) | — | 2.700 kg·m−2 | Fabric areal density |
| Laminate thickness | t | 3.3 mm | Experimental measurement |
| Fiber volume fraction | Vf | 0.317 (31.7%) | Areal mass & thickness calculation |
| Matrix volume fraction | Vm | 0.683 | 1 − Vf |
| Composite density (ROM) | ρlam | 1637.5 kg·m−3 | Rule of mixtures |
| Porosity-adjusted density | RO | 1612.5 kg·m−3 | 1.5% porosity correction |
| Poisson’s ratio (composite) | υc | 0.31 | Rule of mixtures |
| Young’s modulus | E | Orientation-dependent | Experimental tensile curves |
| Bulk modulus | K | See Table 5 | Derived from E and υ |
| Sample | Maximum Stress σmax (MPa) | Maximum Strain εmax (%) | ||||
|---|---|---|---|---|---|---|
| Experiment | Numerical | Diff. % | Experiment | Numerical | Diff. % | |
| S0 | 125.0719 | 125.9509 | 0.70 | 1.63 | 1.68 | 2.97 |
| S15 | 59.6379 | 59.4801 | −0.26 | 0.94 | 0.97 | 3.09 |
| S30 | 98.1581 | 99.0596 | 0.92 | 1.14 | 1.18 | 3.03 |
| S45 | 61.7064 | 62.3332 | 1.02 | 0.85 | 0.90 | 5.55 |
| S90 | 157.2297 | 159.3840 | 1.37 | 1.181 | 1.186 | 0.42 |
| Property | Max Value | Min Value | NAI | Interpretation |
|---|---|---|---|---|
| Tensile strength (MPa) | 157.22 (S90) | 59.63 (S15) | 0.621 | 62.1% of the maximum tensile strength is lost at the worst-case test orientation (15°), indicating strong directional dependence where off-axis loading results in matrix-dominated failure rather than efficient fiber load transfer. |
| Tensile modulus (GPa) | 20.45 (S90) | 8.44 (S15) | 0.587 | 58.7% of the maximum stiffness is lost at the worst-case test orientation (15°). This is nearly as high as strength, confirming that stiffness is also highly dependent on efficient fiber load transfer. |
| Flexural strength (MPa) | 161.15 (S30) | 64.10 (S90) | 0.602 | 60.2% of the maximum flexural strength is lost at the worst-case test orientation (90°). This anisotropy level is similar to tensile strength and higher than impact energy, indicating that bending performance is highly sensitive to the orientation of both the top and bottom plies, which must work together to resist compression and tension respectively. |
| Flexural modulus (GPa) | 12.74 (S45) | 2.37 (S15) | 0.814 | 81.4% of the maximum stiffness is lost at the worst-case test orientation (15°). This is the highest anisotropy among all properties measured, confirming that flexural stiffness is exceptionally sensitive to the cutting angle, even more so than tensile properties. |
| Impact strength (kJ·m−2) | 141.1 (S15) | 64.2 (S45) | 0.545 | 54.5% of the maximum impact energy absorption is lost. While still significant, this is the lowest anisotropy, suggesting that energy dissipation mechanisms (matrix cracking, fiber pull-out) are less dependent on a single fiber direction and more active across various orientations. |
| Property | Unit | Expression | R2 |
|---|---|---|---|
| Tensile strength (TS) | MPa | TS = 106.07 cos4(θ) + 156.19 sin4(θ) + 22.95 sin2(θ)·cos2(θ) | 0.9605 |
| Tensile modulus (TM) | GPa | TM = 13.38 cos4(θ) + 21.01 sin4(θ) + 3.70 sin2(θ)·cos2(θ) | 0.9703 |
| Impact strength (IS) | kJ·m−2 | IS = 137.37 cos4(θ) + 92.52 sin4(θ) + 119.03 sin2(θ)·cos2(θ) | 0.9712 |
| Flexural strength (FS) | MPa | FS = 111.76 cos4(θ) + 65.73 sin4(θ) + 439.69 sin2(θ)·cos2(θ) | 0.9459 |
| Flexural modulus (FM) | GPa | FM = 5.59 cos4(θ) + 5.29 sin4(θ) + 36.21 sin2(θ)·cos2(θ) | 0.9030 |
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Ullah, S.; Palevicius, A.; Vilutis, A.; Fangueiro, R.; Janusas, G. Experimental and Numerical Assessment of Fiber Orientation Effects in Biaxial Glass/Vinyl Ester Laminates. Polymers 2026, 18, 265. https://doi.org/10.3390/polym18020265
Ullah S, Palevicius A, Vilutis A, Fangueiro R, Janusas G. Experimental and Numerical Assessment of Fiber Orientation Effects in Biaxial Glass/Vinyl Ester Laminates. Polymers. 2026; 18(2):265. https://doi.org/10.3390/polym18020265
Chicago/Turabian StyleUllah, Sultan, Arvydas Palevicius, Almontas Vilutis, Raul Fangueiro, and Giedrius Janusas. 2026. "Experimental and Numerical Assessment of Fiber Orientation Effects in Biaxial Glass/Vinyl Ester Laminates" Polymers 18, no. 2: 265. https://doi.org/10.3390/polym18020265
APA StyleUllah, S., Palevicius, A., Vilutis, A., Fangueiro, R., & Janusas, G. (2026). Experimental and Numerical Assessment of Fiber Orientation Effects in Biaxial Glass/Vinyl Ester Laminates. Polymers, 18(2), 265. https://doi.org/10.3390/polym18020265

