Shear Force Fiber Spinning: Process Parameter and Polymer Solution Property Considerations
Abstract
1. Introduction
2. Materials and Methods
2.1. Materials
2.2. Solution Preparation
2.3. Fiber Spinning
2.4. Characterization
2.4.1. Solution Characterization
2.4.2. Fiber Characterization
3. Results and Discussion
4. Conclusions
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
- Stojanovska, E.; Canbay, E.; Pampal, E.S.; Calisir, M.D.; Agma, O.; Polat, Y.; Simsek, R.; Gundogdu, N.A.S.; Akgul, Y.; Kilic, A. A Review on Non-Electro Nanofibre Spinning Techniques. RSC Adv. 2016, 6, 83783–83801. [Google Scholar] [CrossRef] [Scilit]
- Luo, C.J.; Stoyanov, S.D.; Stride, E.; Pelan, E.; Edirisinghe, M. Electrospinning versus Fibre Production Methods: From Specifics to Technological Convergence. Chem. Soc. Rev. 2012, 41, 4708–4735. [Google Scholar] [CrossRef] [Scilit] [PubMed]
- Persano, L.; Camposeo, A.; Tekmen, C.; Pisignano, D. Industrial Upscaling of Electrospinning and Applications of Polymer Nanofibers: A Review. Macromol. Mater. Eng. 2013, 298, 504–520. [Google Scholar] [CrossRef] [Scilit]
- Tokarev, A.; Asheghali, D.; Griffiths, I.M.; Trotsenko, O.; Gruzd, A.; Lin, X.; Stone, H.A.; Minko, S. Touch- and Brush-Spinning of Nanofibers. Adv. Mater. 2015, 27, 6526–6532. [Google Scholar] [CrossRef] [Scilit] [PubMed]
- Peng, H.; Liu, Y.; Ramakrishna, S. Recent Development of Centrifugal Electrospinning. J. Appl. Polym. Sci. 2017, 134, 10. [Google Scholar] [CrossRef] [Scilit]
- Su, B.; Wu, Y.; Jiang, L. The Art of Aligning One-Dimensional (1D) Nanostructures. Chem. Soc. Rev. 2012, 41, 7832–7856. [Google Scholar] [CrossRef] [Scilit] [PubMed]
- Li, D.; Ouyang, G.; McCann, J.T.; Xia, Y. Collecting Electrospun Nanofibers with Patterned Electrodes. Nano Lett. 2005, 5, 913–916. [Google Scholar] [CrossRef] [Scilit]
- Wang, J.; Nain, A.S. Suspended Micro/Nanofiber Hierarchical Biological Scaffolds Fabricated Using Non-Electrospinning STEP Technique. Langmuir 2014, 30, 13641–13649. [Google Scholar] [CrossRef] [Scilit]
- Dvir, T.; Timko, B.P.; Kohane, D.S.; Langer, R. Nanotechnological Strategies for Engineering Complex Tissues. Nat. Nanotechnol. 2011, 6, 13–22. [Google Scholar] [CrossRef] [Scilit]
- Whited, B.M.; Rylander, M.N. The Influence of Electrospun Scaffold Topography on Endothelial Cell Morphology, Alignment, and Adhesion in Response to Fluid Flow. Biotechnol. Bioeng. 2014, 111, 184–195. [Google Scholar] [CrossRef] [Scilit]
- Wang, H.B.; Mullins, M.E.; Cregg, J.M.; McCarthy, C.W.; Gilbert, R.J. Varying the Diameter of Aligned Electrospun Fibers Alters Neurite Outgrowth and Schwann Cell Migration. Acta Biomater. 2010, 6, 2970–2978. [Google Scholar] [CrossRef] [Scilit] [PubMed]
- Kobayashi, M.; Lei, N.Y.; Wang, Q.; Wu, B.M.; Dunn, J.C.Y. Orthogonally Oriented Scaffolds with Aligned Fibers for Engineering Intestinal Smooth Muscle. Biomaterials 2015, 61, 75–84. [Google Scholar] [CrossRef] [Scilit] [PubMed]
- Wang, S.; Zhong, S.; Lim, C.T.; Nie, H. Effects of Fiber Alignment on Stem Cells-Fibrous Scaffold Interactions. J. Mater. Chem. B 2015, 3, 3358–3366. [Google Scholar] [CrossRef] [Scilit]
- Jiang, N.; Huang, X.; Li, Z.; Song, L.; Wang, H.; Xu, Y.; Shao, H.; Zhang, Y. Silk Fibroin Tissue Engineering Scaffolds with Aligned Electrospun Fibers in Multiple Layers. RSC Adv. 2014, 4, 47570–47575. [Google Scholar] [CrossRef] [Scilit]
- Sarkar, S.; Deevi, S.; Tepper, G. Biased AC Electrospinning of Aligned Polymer Nanofibers. Macromol. Rapid Commun. 2007, 28, 1034–1039. [Google Scholar] [CrossRef] [Scilit]
- Cui, X.; Li, L.; Xu, J.; Xu, F. Fabrication of Continuous Aligned Polyvinylpyrrolidone Fibers via Electrospinning by Elimination of the Jet Bending Instability. J. Appl. Polym. Sci. 2010, 116, 3676–3681. [Google Scholar] [CrossRef] [Scilit]
- Carnell, L.S.; Siochi, E.J.; Holloway, N.M.; Stephens, R.M.; Rhim, C.; Niklason, L.E.; Clark, R.L. Aligned Mats from Electrospun Single Fibers. Macromolecules 2008, 41, 5345–5349. [Google Scholar] [CrossRef] [Scilit]
- Savva, I.; Evaggelou, E.; Papaparaskeva, G.; Leontiou, T.; Stylianopoulos, T.; Mpekris, F.; Stylianou, K.; Krasia-Christoforou, T. Alignment of Electrospun Polymer Fibers Using a Concave Collector. RSC Adv. 2015, 5, 104400–104407. [Google Scholar] [CrossRef] [Scilit]
- Afifi, A.M.; Nakajima, H.; Yamane, H.; Kimura, Y.; Nakano, S. Fabrication of Aligned Poly(L-Lactide) Fibers by Electrospinning and Drawing. Macromol. Mater. Eng. 2009, 294, 658–665. [Google Scholar] [CrossRef] [Scilit]
- Haider, S.; Al-Zeghayer, Y.; Ahmed Ali, F.A.; Haider, A.; Mahmood, A.; Al-Masry, W.A.; Imran, M.; Aijaz, M.O. Highly Aligned Narrow Diameter Chitosan Electrospun Nanofibers. J. Polym. Res. 2013, 20, 4. [Google Scholar] [CrossRef] [Scilit]
- He, X.X.; Zheng, J.; Yu, G.F.; You, M.H.; Yu, M.; Ning, X.; Long, Y.Z. Near-Field Electrospinning: Progress and Applications. J. Phys. Chem. C 2017, 121, 8663–8678. [Google Scholar] [CrossRef] [Scilit]
- Li, X.; Li, Z.; Wang, L.; Ma, G.; Meng, F.; Pritchard, R.H.; Gill, E.L.; Liu, Y.; Huang, Y.Y.S. Low-Voltage Continuous Electrospinning Patterning. ACS Appl. Mater. Interfaces 2016, 8, 32120–32131. [Google Scholar] [CrossRef] [Scilit] [PubMed]
- Nain, A.S.; Wang, J. Polymeric Nanofibers: Isodiametric Design Space and Methodology for Depositing Aligned Nanofiber Arrays in Single and Multiple Layers. Polym. J. 2013, 45, 695–700. [Google Scholar] [CrossRef] [Scilit]
- Edmondson, D.; Cooper, A.; Jana, S.; Wood, D.; Zhang, M. Centrifugal Electrospinning of Highly Aligned Polymer Nanofibers over a Large Area. J. Mater. Chem. 2012, 22, 18646–18652. [Google Scholar] [CrossRef] [Scilit]
- Nain, A.S.; Sitti, M.; Jacobson, A.; Kowalewski, T.; Amon, C. Dry Spinning Based Spinneret Based Tunable Engineered Parameters (STEP) Technique for Controlled and Aligned Deposition of Polymeric Nanofibers. Macromol. Rapid Commun. 2009, 30, 1406–1412. [Google Scholar] [CrossRef] [Scilit] [PubMed]
- Berry, S.M.; Harfenist, S.A.; Cohn, R.W.; Keynton, R.S. Characterization of Micromanipulator-Controlled Dry Spinning of Micro- and Sub-Microscale Polymer Fibers. J. Micromech. Microeng. 2006, 16, 1825–1832. [Google Scholar] [CrossRef] [Scilit]
- Andreas, J.M.; Hauser, E.A.; Tucker, W.B. Boundary Tension by Pendant Drops. J. Phys. Chem. 1937, 42, 1001–1019. [Google Scholar] [CrossRef] [Scilit]
- Lin, K.; Chua, K.N.; Christopherson, G.T.; Lim, S.; Mao, H.Q. Reducing Electrospun Nanofiber Diameter and Variability Using Cationic Amphiphiles. Polymer 2007, 48, 6384–6394. [Google Scholar] [CrossRef] [Scilit]
- Sundaray, B.; Subramanian, V.; Natarajan, T.S.; Xiang, R.Z.; Chang, C.C.; Fann, W.S. Electrospinning of continuous aligned polymer fibers. Appl. Phys. Lett. 2004, 16, 1222–1224. [Google Scholar] [CrossRef] [Scilit]
- Sheets, K.; Wang, J.; Meehan, S.; Sharma, P.; Ng, C.; Khan, M.; Koons, B.; Behkam, B.; Nain, A.S. Cell-Fiber Interactions on Aligned and Suspended Nanofiber Scaffolds. J. Biomater. Tissue Eng. 2013, 3, 355–368. [Google Scholar] [CrossRef] [Scilit]
- Ng, C.U. STEP Enabled Polymeric Based Fibrous Scaffolds for the Study of Group Cell Migration and Cell Contractile Forces. Master’s Thesis, Virginia Polytechnic Institute and State University, Roanoke, VA, USA, 2013. [Google Scholar]
- Speer, W.F. Wet Spinning of Porous Polyacrylonitrile Fibers and Affect on Fiber Oxidation. Master’s Thesis, Virginia Polytechnic Institute and State University, Roanoke, VA, USA, 1974. [Google Scholar]
- Kenig, S. Orientability of Liquid Crystal Polymers in Elongational Flow. Polym. Eng. Sci. 1987, 27, 887–892. [Google Scholar] [CrossRef] [Scilit]
- Fu, X.; Li, F.; Liu, W.; Stefanini, C.; Dario, P. Experimental Research on Thermo-Direct Fiber Drawing Technique. Microelectron. Eng. 2011, 88, 2653–2656. [Google Scholar] [CrossRef] [Scilit]
- McKee, M.G.; Hunley, M.T.; Layman, J.M.; Long, T.E. Solution Rheological Behavior and Electrospinning of Cationic Polyelectrolytes. Macromolecules 2006, 39, 575–583. [Google Scholar] [CrossRef] [Scilit]
- McKee, M.G.; Wilkes, G.L.; Colby, R.H.; Long, T.E. Correlations of Solution Rheology with Electrospun Fiber Formation of Linear and Branched Polyesters. Macromolecules 2004, 37, 1760–1767. [Google Scholar] [CrossRef] [Scilit]
- Wang, C.; Hsu, C.H.; Hwang, I.H. Scaling Laws and Internal Structure for Characterizing Electrospun Poly[(R)-3-Hydroxybutyrate] Fibers. Polymer 2008, 49, 4188–4195. [Google Scholar] [CrossRef] [Scilit]
- Shenoy, S.L.; Bates, W.D.; Frisch, H.L.; Wnek, G.E. Role of Chain Entanglements on Fiber Formation during Electrospinning of Polymer Solutions: Good Solvent, Non-Specific Polymer-Polymer Interaction Limit. Polymer 2005, 46, 3372–3384. [Google Scholar] [CrossRef] [Scilit]
- Wang, L.; Chang, M.W.; Ahmad, Z.; Zheng, H.; Li, J.S. Mass and Controlled Fabrication of Aligned PVP Fibers for Matrix Type Antibiotic Drug Delivery Systems. Chem. Eng. J. 2017, 307, 661–669. [Google Scholar] [CrossRef] [Scilit]
- Tang, C.; Saquing, C.D.; Harding, J.R.; Khan, S.A. In Situ Cross-Linking of Electrospun Poly(Vinyl Alcohol) Nanofibers. Macromolecules 2010, 43, 630–637. [Google Scholar] [CrossRef] [Scilit]
- Badrossamay, M.R.; McIlwee, H.A.; Goss, J.A.; Parker, K.K. Nanofiber Assembly by Rotary Jet-Spinning. Nano Lett. 2010, 10, 2257–2261. [Google Scholar] [CrossRef] [Scilit]






| Polymer Solution | η (Pa∙s) | γ (mN/m) | Ca | Fibers |
|---|---|---|---|---|
| Polystyrene/Toluene/Acetone | 4.5 ± 0.3 | 13 ± 2 | 60 | Yes |
| PEO/water | 140 ± 30 | 22 ± 2 | 1000 | Yes |
| PVP/ethanol | 2.9 ± 0.3 | 27 ± 5 | 20 | Yes |
| PVA/water | 1.5 ± 0.1 | 43 ± 9 | 6 | No |
© 2019 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (http://creativecommons.org/licenses/by/4.0/).
Share and Cite
Dotivala, A.C.; Puthuveetil, K.P.; Tang, C. Shear Force Fiber Spinning: Process Parameter and Polymer Solution Property Considerations. Polymers 2019, 11, 294. https://doi.org/10.3390/polym11020294
Dotivala AC, Puthuveetil KP, Tang C. Shear Force Fiber Spinning: Process Parameter and Polymer Solution Property Considerations. Polymers. 2019; 11(2):294. https://doi.org/10.3390/polym11020294
Chicago/Turabian StyleDotivala, Arzan C., Kavya P. Puthuveetil, and Christina Tang. 2019. "Shear Force Fiber Spinning: Process Parameter and Polymer Solution Property Considerations" Polymers 11, no. 2: 294. https://doi.org/10.3390/polym11020294
APA StyleDotivala, A. C., Puthuveetil, K. P., & Tang, C. (2019). Shear Force Fiber Spinning: Process Parameter and Polymer Solution Property Considerations. Polymers, 11(2), 294. https://doi.org/10.3390/polym11020294

