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Catalysts 2018, 8(9), 351; https://doi.org/10.3390/catal8090351

Article
Zeolite Supported Ionic Liquid Catalysts for the Hydrochlorination of Acetylene
Industrial Catalysis Institute, Laboratory Breeding Base of Green Chemistry-Synthesis Technology, Zhejiang University of Technology, Hangzhou 310014, China
*
Authors to whom correspondence should be addressed.
Received: 4 August 2018 / Accepted: 24 August 2018 / Published: 27 August 2018

Abstract

:
An efficient and stable heterogeneous Zeolite Supported Ionic Liquid Catalyst (IL/CaX) has been explored in acetylene hydrochlorination reaction. The IL/CaX catalyst exhibits excellent space time yields of vinyl chloride (VCM), when compared to the benchmark of Au/C systems. Through characterization and kinetic studies, the reaction follows a two-site mechanism, which is described as the adsorbed hydrogen chloride on the Ca2+ in zeolite, reacting with the adsorbed acetylene on the cation of ionic liquid to form vinyl chloride. The catalytic reaction takes place at the IL/CaX interface, whilst the upper interphase IL/CaX is not active. The deactivation of the catalyst is caused by the dissolving byproducts in the ionic liquid layer, which can be reactivated by a simple vacuum procedure. It is of great significance to study and develop green non-mercury catalysts, in acetylene hydrochlorination.
Keywords:
zeolite supported ionic liquid catalyst; IL/CaX; Ca2+; acetylene hydrochlorination

1. Introduction

Polyvinyl chloride (PVC) is the third most widely used plastic throughout the world [1]. During the past decade, acetylene hydrochlorination dominated approximately 80% of total PVC production in China, about 40% global PVC production, due to plentiful and cost-effective coal supplies, but a shortage of oil and gas [2]. In the commercial industrial process, acetylene (C2H2) reacts with hydrogen chloride (HCl) and is catalyzed by the activated carbon-supported HgCl2 catalyst with typically 10–15 wt % loading [2], which is volatile and toxic to the environment and human health. Thus, in this reaction, the replacement of HgCl2 catalyst for this reaction to an environment-friendly catalyst is necessary with times. Most studies to date have concentrated on Au/AC [3,4,5], Pd/AC [6,7], Ru/AC [8,9], and Cu/AC [10,11] catalysts to replace Hg/AC catalysts in acetylene hydrochlorination, which result in much better activity and stability. Except for the above non-mercury catalysts, the metal-free catalysts, particularly nitrogen-doped carbon materials, including activated carbon-supported g-C3N4 [12], SiC-nanocomposite carbon materials doped with nitrogen [12], N-doped carbon materials [13], and zeolitic imidazolate framework (ZIF-8) [14] have already been explored in this reaction. However, none of these catalysts have successful commercialization for acetylene hydrochlorination due to the high cost and insufficient lifetime. Interestingly, many of these catalysts follow the Eley-Rideal (ER) mechanism [5,12,15], that is, HCl reacting with the adsorbed C2H2 on the active sites to produce vinyl chloride (VCM); and acetylene adsorption is of great importance at the beginning of this reaction. Hutchings et al. [1] proposed that the adsorption of acetylene on AuCl3 is relatively stronger than that of hydrogen chloride. The active metallic cations of metal-based catalysts [1] could be reduced by high-energy electron of acetylene and formed non-active metallic particles in hydrochlorination of acetylene [16]. In addition, the strong adsorption capacity of acetylene could oligomerize and then cover the active sites especially, for non-metal catalysts due to the exothermal nature of this reaction (ΔH = −124.8 kJ∙mol−1) [17]. Although the stability of the catalysts above can be enhanced by strengthening the adsorption of hydrogen chloride or partly regenerated with the aqua regia [18] or high temperature NH3 treatment [17], it is not sustainable in terms of the strong adsorption of acetylene. Considering all the issues, how to avoid the strong adsorption of acetylene, or design a catalyst with a new reaction mechanism [19], may be a direction for acetylene hydrochlorination.
In our previous work, a highly active supported-Ionic-Liquid-phase (SILP) Au catalyst was first reported for hydrochlorination of acetylene [20,21], the Au-based catalyst showed superior activity and stability after immobilizing a thin ionic liquid film onto activated carbon support on which gold was highly dispersed. At the same time, we also published nitrogen-modified activated carbon supported gold and gold-cesium(I) [22], as highly active and stable catalysts for this reaction. As we know, imidazolium-based ionic liquids consist mainly N-heterocyclic structure, which could be the nitrogen source for metal-free carbon nitride catalyst. Additionally, compared to other well-known activated carbon carriers, the zeolite with unique properties, including unique supercage, high thermal stability, and high surface area, had already been applied as a non-mercury catalyst support for acetylene hydrochlorination [23,24].
In addition to different ways of zeolite and ionic liquid being utilized in this reaction, no report is yet available on the zeolite supported ionic liquid system, taking the advantages of mineral ionic liquids and zeolite, synergistically catalyzing hydrochlorination of acetylene. Furthermore, the supported ionic liquid phase (SILP) catalysts is a fundamental, new approach to transfer the needed catalytic properties of ionic liquid to a porous solid by dispersing a thin film of ionic liquids (ILs) onto the solid. These findings inspired us to systematically study the activity and stability of zeolite CaX supported imidazolium-based ILs 1-ethyl-3-methylimidazolium tetrafluoroborate ([Emim][BF4]), as catalysts for acetylene hydrochlorination. Based on the evaluation results, kinetic studies and various characterizations, the IL/CaX catalyst exhibited remarkable space time yields of VCM. Furthermore, the effect of the catalytic behavior, active sites, and reaction mechanism were also explored in detail.

2. Results and Discussion

2.1. Catalytic Characterization

SEM analyses were performed to illustrate the surface morphology of CaX and IL/CaX. As can be seen from SEM images (Figure 1a), the morphology of CaX zeolite was octahedral geometry, some of them closely coalesce with each other, which was the typical morphology for X type zeolite (Figure 1a) [25]. After introducing a thin ionic liquid film, the surface of IL/CaX had no obvious change (Figure 1b), compared with the pure CaX. The result indicated that there was no destruction of the CaX zeolite apparent structure, after the ionic liquid immobilization. In addition, the surface of CaX zeolite was rough, whereas the IL/CaX zeolite had a relatively plain surface. It seemed obvious that the surface of CaX zeolite had been coated with [Emim][BF4] successfully and formed an ionic liquid film on it.
The isotherm curves for CaX and IL/CaX resembled the type I isotherms, according to the IUPAC classification, which was characteristic of a microporous structure (Figure 2B) [26]. The surface area of CaX had reduced from 343 to 28 m2/g, upon anchoring the thin ionic liquid film. The decreases in the BET surface areas of IL/CaX were attributed to the immobilization of ionic liquid on porous CaX, resulting in the block of micropores and decrease of surface areas [27]. The structural properties of the supported ionic liquid on zeolite agreed with the reported values in Reference [28]. This result indicated that [Emim][BF4] had been successfully supported onto the framework of CaX zeolite. Figure 2B shows the X-ray diffraction patterns (XRD) of CaX and IL/CaX. The XRD patterns of zeolite CaX had a sharp diffraction at around 2θ = 6.1°, which was believed to originate from the (111) plane of CaX zeolite [25]. Furthermore, the reflections at around 23.3° were located at a position similar to that of the (533) plane of CaX zeolite, although its intensity in zeolite was much weaker than the (111) plane. In comparison to the pure CaX, the diffraction pattern for IL/CaX was almost the same, which implied that the original crystal structure was not significantly affected after immobilization an ionic liquid layer on zeolite. However, the relative intensity of (111) peak was lower than that of CaX. This could be attributed to the disordering of the porous structure and variation the electron density (especially for the major peak at 2θ = 6.1°), due to immobilization of an ionic liquid layer onto zeolite [27,28]. These results agreed well with the SEM analyses.
Thermal gravimetric analysis (TGA) was performed to monitor the thermal stability of CaX and IL/CaX (Figure 3). Both the CaX and IL/CaX presented a slight weight loss in the range of 50–200 °C due to the desorption of physiosorbed water and other pre-adsorbed gases, due to exposure to atmosphere during the synthesis steps existing on the catalysts. Subsequently, a significant weight loss at 200–310 °C was attributed to the loss of surface silanol groups for CaX [28]. However, when ionic liquid immobilized onto CaX, the loss temperature of silanol groups was increased to 430 °C, and the decomposition temperature for supported [Emim][BF4] was 551 °C. For pure [Emim][BF4], the decomposition temperature was 412 °C [29,30]. This result suggested that there must be a strong bonding between ILs and the zeolite surface, which could be responsible for such behavior and the different characteristics of IL/CaX samples, compared to either individual components. Furthermore, the strong interaction, probably the interface between ionic liquid and zeolite, was favorable for catalytic performance (this would be discussed after the reactivity results are presented). This was also indirect evidence of the successful immobilization of [Emim][BF4] on CaX zeolite.
With an aim to reveal the interaction forces of [Emim][BF4] and CaX zeolite, FTIR measurements were carried out (Figure 4). The CaX (a) exhibited a sharp band at 1630 cm−1 and a broad band at 3450 cm−1, which could be attributed to the Si-OH stretching vibration and the H-O-H stretching mode of adsorbed water. The characteristic peaks at 462, 759, and 989 cm−1 were the Si-O vibrations of zeolite [31,32]. For [Emim][BF4] (c), the IR bands between 2700 and 3200 cm−1 were attributed to C-H stretching vibrations of the imidazolate ring. Bands at 1570 and 1461 cm−1 were due to the stretching vibration of the imidazolate framework; and the spectral IR bands obtained at around 1169 cm−1 IR band were attributed to C-H rocking vibrations of the imidazolate ring [33]. For IL/CaX (b), it exhibited the same, but broader characteristic bands of the -OH stretching mode of adsorbed water (1630 and 3450 cm−1), due to the hygroscopic nature of [Emim][BF4] [34]. In addition, the characteristic band of imidazolate ring (2700–3200 cm−1 and 1461–1570 cm−1) corresponding to the IL were also observed for IL/CaX (b), which indicated that the [Emim][BF4] was successfully immobilized onto the CaX zeolite. Moreover, IL/CaX showed a small shift for the -OH stretching of zeolite. The band at 1630 cm−1 was blue-shifted by 10 cm−1 and the band at 3450 cm−1 was red-shifted by 21 cm−1. The IR spectral bands at 2884 and 2951 cm−1 corresponded to the asymmetric C-H stretching vibrations of the cation alkane group of [Emim][BF4] and were also red-shifted by 38 and 28 cm−1, respectively [35]. This suggested that the acidity of silanols, and their ability to interact with molecules on the surface via H-bonding, electrostatic interaction, and so on, between -OH of silica and alkyl side chain of ionic liquid, may result in structural orientations of the cation and the anion. Similar observation was reported in the previous study published by Henni et al. [35].

2.2. Catalytic Performance

Figure 5a shows that the IL/CaX catalyst was more active at higher temperatures. The acetylene conversion of IL/CaX was increased with the temperature rising from 200 to 360 °C. The results implied that IL/CaX exhibited unique and superior reactivity at high temperatures. However, with the continued rising of reaction temperature, no obvious increase in conversion rate had been observed, which indicated that 320 °C was the optimal reaction temperature with a nearly 90% acetylene conversion, and VCM selectivity more than 95%. Figure 5b shows the catalytic performance of IL/CaX, CaX, and IL at a reaction temperature of 320 °C, respectively. Although the GHSV(C2H2) of IL/CaX was nearly five times as much, as pure CaX and IL, IL/CaX still showed the highest acetylene conversion. During the test time of 300 min on stream, no obvious deactivation was observed, which indicated higher catalytic activity and stability over IL/CaX, than pure CaX and IL catalysts. By analyzing the results of catalyst characterization above (Figure 1, Figure 2, Figure 3 and Figure 4), this was likely to be the synergistic effect between ionic liquid ([Emim][BF4]) and CaX zeolite. Space-time yields were a universal parameter to measure catalytic performance [36]. We calculated the space-time yields of some novel catalysts [1,12,15,18,20,37,38,39,40,41,42,43], for acetylene hydrochlorination and selected gold catalysts, as a benchmark (Figure 5c). The space time yields of VCM for Au/C [19], Au(Na3Au(S2O3)2)/C [1], Au-IL/AC [20], and IL/CaX were 0.9, 1.3, 2.1, and 0.75 kg VCM/(kg catalyst h), respectively. It was clear that IL/CaX showed superior performance among the non-gold-based systems. Compared with the benchmark of gold-based catalysts, IL/CaX still exhibited excellent catalytic performance.

2.3. Catalytic Active Sites and Reaction Mechanism

To provide further insight into the possible catalytic mechanism of acetylene hydrochlorination, we have systematically studied the preliminary kinetic evaluation of this reaction. The activation energy (Ea) were calculated based on the Arrhenius plots (ln(R) versus 1000/T), illustrated in Figure 6a. The straight line showed that the mass transfer limitations were negligible [44], which verified that the catalysis of IL/CaX for acetylene hydrochlorination was a kinetics-controlled process. The slope was observed at IL/CaX catalyst, corresponding to an Ea-IL/CaX = 84 kJ/mol, which might explain why IL/CaX showed superior activity under high temperature conditions (Figure 5a). In addition, the reaction obeyed 0.58 order for HCl and 0.54 order for C2H2, which suggested that the reaction might be related to a two-site mechanism (Figure 6b), as described in Reference [45]. Pretreatment experiments of catalyst by reaction gas (C2H2 and HCl) showed that no obvious changed had been observed during this procedure, which further supported that the adsorption sites of C2H2 and HCl might be different (Figure 5d).
Temperature-programmed desorption-mass spectrometry (TPD-MS) reflected the adsorption property of C2H2 and HCl on IL/CaX (Figure 7a–c). The adsorption of C2H2 on the CaX and IL/CaX showed polarization, whilst C2H2 was scarcely adsorbed on pure CaX, compared with the C2H2 adsorption on IL/CaX (Figure 7a). The difference might be caused by the supported ILs. It was reported that imidazolium-based ionic liquids with N-heterocyclic structure, could be the nitrogen source for metal-free carbon nitride catalyst, and numerous studies have already indicated that the high solubility of C2H2 in ionic liquid through the formation of C2H2-Im+ complex [46]. In addition, the acetylene-metal bond was a combination of μ- and π- bonding [3]. Therefore, the attack of this type complex as an electrophilic agent to triple bond of acetylene did not take place the Ca2+ in the zeolite framework due to the standard electrode potential of Ca2+ (−2.868 eV) [47]. It meant that Ca2+ was chemical inertness in the reductive gas, C2H2. This was consistent with Hutchings’ work [1,47]. According to the HCl-TPD-MS profile shown in Figure 7b, only one HCl desorption peak was observed for CaX catalyst. The special basicity arising from Ca2+ in the zeolite framework might promote the adsorption of HCl [46]. Subsequently, we systematically investigated zeolites catalysts with different loading calcium cations by zeolite impregnation with calcium chloride solution. The exact chemical composition was determined by XRF analysis, which revealed that the exchange of Na+ by Ca2+ in zeolite, occurred during the process of reimpregnation (Figure 6c). Although the intensity of the diffraction peaks decreased slightly, the original crystal structure of CaX zeolite was not destroyed during this process (Figure S1). In addition, no XRD patterns have been found for the CaF2, which suggested that the BF4 of [Emim][BF4] did not remain in the zeolite. The evaluation of catalyst after loading ionic liquid ([Emim][BF4]) showed that the conversion rate increased with increasing the mass of calcium (Figure 7d). Although the amount of Na+ in the zeolite was much higher than that of Ca2+, Na+ did not play a catalytic role in the hydrochlorination of acetylene. This result preliminarily explained the important influence of calcium ions in zeolite on the reaction. The absorption concentration of HCl with calcium silicate was at 1.4 mol/mol of Ca2+, which had already been reported in the literature, according to Reference [46]. Further, the activation of the H-Cl bond had already associated with the acetylene hydrochlorination catalytic performance [19]. According to this information, the two peaks at 570 and 634 K, were the chemical adsorption of HCl on Ca2+ for CaX and IL/CaX, respectively (Figure 7b). The HCl desorption peak of IL/CaX at a lower temperature 361 K, was the physical adsorption HCl in supported ionic liquid layer [48].
To our knowledge, the area of desorption peak represented the amount of adsorbed species, and desorption temperature reflected adsorption capacity [49]. The HCl desorption temperature and peak area of IL/CaX were higher than pure CaX, which indicated that the adsorption property of HCl on IL/CaX was much stronger. The C2H2 and HCl desorption peaks area of gas mixture of C2H2 and HCl from IL/CaX and that of pure C2H2 (Figure 7a) and HCl (Figure 7b), were almost unchanged compared to the pure C2H2 (Figure 7a) and HCl desorption peaks (Figure 7b). This may have implied that the C2H2 and HCl might be adsorbed at different sites (Figure 7c). This was consistent with the above kinetic study (Figure 6b) and reaction gas pretreatment experiments (Figure 5d). Furthermore, the HCl desorption peak at 634 K shifted to 638 K, and the peak at 369K shifted to 367 K. The C2H2 desorption peak at 534 K shifted to 503 K. The lower desorption temperature of acetylene in the presence of mixed gas (C2H2 and HCl) experiments, implied that the adsorbed HCl on Ca2+ may have further activated the adsorbed C2H2 on the ionic liquids.
FTIR results further proved that HCl did not induce any change of IR signals, compared with the pure [Emim][BF4] (Figure 7d). However, with introduction of C2H2 to [Emim][BF4], the largest shift occurred at 2990.8, 3122.0, and 3164.0 cm−1 bands. The bands at 2990.8 cm−1 were blue-shifted by 18.1 cm−1, 3122.0 cm−1 by 13.3 cm−1, and 3164.0 cm−1 by 8.2 cm−1. The peaks at 2990.8, 3122.0, and 3164.0 cm−1 were the stretching vibration of C (2)-H, C (5)-H, and C (4)-H of [Emim] cation, respectively [33]. The largest shifts detected for the C (2)-H vibrations implied the strong interaction between the C (2)−H of [Emim] cation and C2H2. Based on the kinetic studies, TPD and infrared spectra, we speculated that the reaction may probably proceed via a two-site mechanism, in which the adsorbed hydrogen chloride on Ca2+ in zeolite reacted with the adsorbed acetylene on cation of ionic liquid to form vinyl chloride. In addition, the adsorbed HCl on Ca2+ may further activate the adsorbed C2H2.
To further deepen the understanding of the reaction mechanism, DFT calculations were needed to combine both the experimental and characteristic results. The surface and interface properties, such as the liquid/solid interface with the support material have received increasing attention. The zeolite materials were worked as the ligands to chemical fixation of the cations of [Emim][BF4], and the alkyl chains of the cations extended into the out surface of the bulk liquid layer [50,51]. With the loading of [Emim][BF4] from 5% to 30%, the thermal decomposition of the IL was similar to the pure ionic liquid, which was not or only slightly altered by the support (Figure S2) and little change was found for the yield of vinyl chloride (Figure S3). This phenomenon indicated that the IL/CaX interface might be active at the beginning of the reaction, whilst the upper interphase of IL/CaX were not active. The thickness of ionic liquid layer for IL/CaX catalyst could be estimated to 1.1 nm (calculated from a correlation by Haumann et al. [52]), which was comparable with a monolayer thickness. This value was in good agreement with the observation by the reported literature, in Reference [53]. Furthermore, the decomposition temperature and the chemical bands of [Emim][BF4] results had already implied the strong interaction between IL and zeolite, at the interface of IL/CaX. Furthermore, only the IL/CaX showed the highest catalytic performance, compared with the pure CaX and IL catalysts. Combined with the two-site mechanism and the structure orientation of [Emim][BF4] on the surface of zeolite, we could speculate that the reaction may have occurred at the interface between CaX and [Emim][BF4] ionic liquid layer with 1.1 nm region. This revealed that acetylene hydrochlorination may have been an interfacial reaction over IL/CaX.

2.4. Deactivation and Regeneration Studies

To reveal the deactivation and regeneration mechanism of IL/CaX, a higher GHSV(C2H2) of approximately 300 h−1 was chosen to evaluate it (Figure S4). Figure 8 presents the reduction of C2H2 conversion of IL/CaX catalyst from 46.5% to 16.3%, after running for 200 min, whereas, surprisingly, the VCM selectivity remained constant nearly 95%. This interesting phenomenon enabled us to conjecture, that the dissolved byproducts in ionic liquid layer may be the cause of the catalytic deactivation. To demonstrate the above hypothesis, we designed the following experiments. Firstly, the feed gases were cut-off after the IL/CaX catalyst had been evaluated for 200 min (Figure 8). Then, the reactor with the used IL/CaX catalyst was dried under vacuum for 60 min, at 120 °C. The vacuum treatment gases were analyzed by gas chromatography. 1,2-dichloroethane and 1, 1-dichloroethane were detected and confirmed by injection of the respective pure compounds as references. In general, the oligomeric acetylene species were the common reason for the deactivation of carbon-based catalysts, which would hinder the access of reactants to the active sites, leading to a lowered activity. However, the oligomeric acetylene species were not detected in our experiments. Finally, the reaction was recovered under the same conditions as previous. The activity of the regenerated catalyst was partly recovered, and the highest acetylene conversion was slightly lower than the initial level. With this method, the catalyst could be recycled for four runs (Figure 8). To further study the deactivation mechanism of the catalyst, the deactivated catalyst, Used-IL/CaX, was treated with acetylene and hydrogen chloride for an hour, respectively. Then TPD-MS was recorded to determine the adsorption and desorption properties of the reactants. As shown in Figure S5, the HCl-desorption peak area of deactivated IL/CaX catalyst was a little lower than that of fresh IL/CaX, whilst the adsorption of acetylene was greatly reduced. Therefore, with the by-products gradually dissolved in the ionic liquid layer, the adsorption amount of acetylene was sharply reduced, which was the main reason that led to the catalyst deactivation. The result confirmed the interpretation, that the gradual deactivation of the IL/CaX catalyst was attributed to the dissolution of side products in ionic liquid layer.

3. Materials and Methods

3.1. Catalyst Preparation

The Zeolite Supported Ionic Liquid Catalysts were prepared via an incipient wetness impregnation technique. Firstly, 1-ethyl-3-methylimidazolium tetrafluoroborate ([Emim][BF4]), (Lanzhou Greenchem ILS, LICP. CAS, Lanzhou, China) was dissolved in deionized water. Then, zeolite CaX (Aladdin Industrial Corporation, Shanghai, China) was added to the IL-containing solution and mixed uniformly. Subsequently, the impregnated sample was laid overnight. Finally, the sample was dried at 120 °C, for 16 h, under nitrogen flow to obtain the catalyst, labeled as IL/CaX with a nominal total ionic liquid loading of 5 wt %.

3.2. Catalytic Reaction Evaluation

The catalytic performance was determined in a fixed-bed micro-reactor (10 mm diameter). After the catalyst was loaded into the reactor, the reactor was heated up to the reaction temperature at a ramp rate of 10 °C/min and held for 30 min under nitrogen atmosphere. Then, the C2H2/HCl mixed gas was fed into the reactor under ambient pressure. The effluent gas mixture from the reactor was sent through a bubbler containing aqueous sodium hydroxide solution to neutralize the free hydrogen chloride, then analyzed using gas chromatography.

3.3. Characterization of Catalysts

SEM morphology were evaluated with a Philips XL-30 scanning electron microscope. Nitrogen adsorption/desorption isotherms was performed using a Micromeritics ASAP 2020 instrument. X-ray diffraction (XRD) measurements were obtained using a PANalytical-X'Pert PRO generator with Cu Kα radiation (λ = 0.1541 nm) operating at 60 kV and 55 mA. Thermogravimetric analysis (TGA) was recorded on a NETZSCH STA 449C Jupiter instrument in the temperature range from 30 to 900 °C, at the rate of 10 °C/min, with an N2 flow of 20 mL/min. FT-IR characterizations were performed on a Nicolet 6700. The TPD-MS curves of reactants was performed on an Omnistar GSD320 mass spectrometer.

4. Conclusions

This paper reported a novel efficient zeolite supported ionic liquid catalysts, for the hydrochlorination of acetylene. This catalyst exhibited considerable space time yields of VCM, although it was somewhat lower than the benchmark of Au/C systems. The enhanced catalytic activity and stability of IL/CaX, might be derived from the association between the zeolite and the ionic liquid. Calcium cations in zeolite and N-heterocyclic structure in imidazolium-based ionic liquids, might be the active sites for acetylene hydrochlorination. Kinetic study and characterizations suggested that the reaction might be related to a two-site mechanism. The side products constantly dissolved in ionic liquid layer, which was the main reason for deactivation of IL/CaX. Additionally, the regeneration of the IL/CaX catalyst could be reached using simple vacuum operation. Therefore, IL/CaX is a promising candidate for efficient and green non-mercury catalysts, in vinyl chloride synthesized from acetylene.

Supplementary Materials

The following are available online at https://www.mdpi.com/2073-4344/8/9/351/s1, Figure S1: XRD patterns of CaX as a function of the amount of Ca loading: (a) CaX, (b) CaX-1.46 wt % Ca, (c) CaX-3.11 wt % Ca, (d) CaX-5.19 wt % Ca, (e) CaX-8.04 wt % Ca, Figure S2: The decomposition temperature of [Emim][BF4] with different amount of supporting IL, Figure S3: Space-time yields of VCM with different supporting ILs catalysts, Figure S4: Catalytic performance as functions of different GHSV (C2H2) for IL/CaX. Reaction conditions: 320 °C; V(HCl)/V(C2H2) = 1.2, Figure S5: TPD-MS profiles of HCl and C2H2 on the fresh and used IL/CaX catalysts.

Author Contributions

B.W., J.Z. and X.L. conceived and designed the experiments; B.W. and H.L. performed the experiments; B.W., G.S., Y.Y., H.H., Y.D. and L.G. contributed reagents/materials/analysis tools; B.W. wrote the paper.

Funding

Financial support supported by the National Natural Science Foundation of China (NSFC; Grant 21606199, 21476207) is gratefully acknowledged.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. SEM images of: (a) CaX and (b) IL/CaX catalysts.
Figure 1. SEM images of: (a) CaX and (b) IL/CaX catalysts.
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Figure 2. (A) Nitrogen adsorption-desorption isotherms and (B) X-ray diffraction patterns (XRD) patterns of (a) CaX, (b) IL/CaX.
Figure 2. (A) Nitrogen adsorption-desorption isotherms and (B) X-ray diffraction patterns (XRD) patterns of (a) CaX, (b) IL/CaX.
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Figure 3. Thermal gravimetric analysis (TGA) and DTG curves of: (a) CaX (black), (b) IL/CaX (red).
Figure 3. Thermal gravimetric analysis (TGA) and DTG curves of: (a) CaX (black), (b) IL/CaX (red).
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Figure 4. FT-IR spectra of: (a) CaX, (b) IL/CaX, (c) [Emim][BF4].
Figure 4. FT-IR spectra of: (a) CaX, (b) IL/CaX, (c) [Emim][BF4].
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Figure 5. Catalytic performance as functions of different parameters: (a) Reaction temperature of IL/CaX; (b) Different catalysts. Reaction conditions: IL/CaX, 320 °C, GHSV(C2H2) = 100 h−1; V(HCl)/V(C2H2) = 1.2; CaX, 320 °C, GHSV(C2H2) = 20 h−1; V(HCl)/V(C2H2) = 1.2; IL, 320 °C, GHSV(C2H2) = 20 h−1; and V(HCl)/V(C2H2) = 1.2; (c) Space-time yield of VCM, STY(VCM), between the catalysts developed in this work and others’. Calculated for 240 min of reaction; (d) Different pretreatment: No pretreatment, C2H2 pretreatment and HCl pretreatment.
Figure 5. Catalytic performance as functions of different parameters: (a) Reaction temperature of IL/CaX; (b) Different catalysts. Reaction conditions: IL/CaX, 320 °C, GHSV(C2H2) = 100 h−1; V(HCl)/V(C2H2) = 1.2; CaX, 320 °C, GHSV(C2H2) = 20 h−1; V(HCl)/V(C2H2) = 1.2; IL, 320 °C, GHSV(C2H2) = 20 h−1; and V(HCl)/V(C2H2) = 1.2; (c) Space-time yield of VCM, STY(VCM), between the catalysts developed in this work and others’. Calculated for 240 min of reaction; (d) Different pretreatment: No pretreatment, C2H2 pretreatment and HCl pretreatment.
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Figure 6. (a) Activation energy (Ea). Arrhenius plot for the initial rate LnR and 1000/T. R denotes for the moles of VCM formation on 1 g catalyst in one second; (b) Reaction orders for HCl and C2H2 over IL/CaX (Calculated at <15% conversion of acetylene); (c) Mass change of Na2O to CaO in zeolite; (d) Acetylene conversion of IL/CaX as a function of Ca loading. Reaction conditions: 320 °C, GHSV(C2H2) = 300 h−1; V(HCl)/V(C2H2) = 1.2.
Figure 6. (a) Activation energy (Ea). Arrhenius plot for the initial rate LnR and 1000/T. R denotes for the moles of VCM formation on 1 g catalyst in one second; (b) Reaction orders for HCl and C2H2 over IL/CaX (Calculated at <15% conversion of acetylene); (c) Mass change of Na2O to CaO in zeolite; (d) Acetylene conversion of IL/CaX as a function of Ca loading. Reaction conditions: 320 °C, GHSV(C2H2) = 300 h−1; V(HCl)/V(C2H2) = 1.2.
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Figure 7. (a) C2H2-TPD-MS; (b) HCl-TPD-MS; (c) Gas mixture of C2H2 and HCl TPD-MS; (d) Infrared spectra of [Emim][BF4], [Emim][BF4]-HCl, [Emim][BF4]-C2H2.
Figure 7. (a) C2H2-TPD-MS; (b) HCl-TPD-MS; (c) Gas mixture of C2H2 and HCl TPD-MS; (d) Infrared spectra of [Emim][BF4], [Emim][BF4]-HCl, [Emim][BF4]-C2H2.
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Figure 8. Durability and activity for acetylene hydrochlorination of the fresh and the regenerated IL/CaX catalysis, for 4 cycles. Reaction conditions: 320 °C, GHSV(C2H2) = 300 h−1; V(HCl)/V(C2H2) = 1.2.
Figure 8. Durability and activity for acetylene hydrochlorination of the fresh and the regenerated IL/CaX catalysis, for 4 cycles. Reaction conditions: 320 °C, GHSV(C2H2) = 300 h−1; V(HCl)/V(C2H2) = 1.2.
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