Next Article in Journal
Synthesis of Phase Pure Hexagonal YFeO3 Perovskite as Efficient Visible Light Active Photocatalyst
Next Article in Special Issue
Influence of the Sodium Impregnation Solvent on the Deactivation of Cu/FER-Exchanged Zeolites Dedicated to the SCR of NOx with NH3
Previous Article in Journal
Hydrogen Production via Water Dissociation Using Pt–TiO2 Photocatalysts: An Oxidation–Reduction Network
Previous Article in Special Issue
Concept of Vaporized Urea Dosing in Selective Catalytic Reduction
 
 
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Article

Consideration of the Role of Plasma in a Plasma-Coupled Selective Catalytic Reduction of Nitrogen Oxides with a Hydrocarbon Reducing Agent

Department of Chemical and Biological Engineering, Jeju National University, Jeju 63243, Korea
*
Author to whom correspondence should be addressed.
Two authors contributed equally to this work.
Catalysts 2017, 7(11), 325; https://doi.org/10.3390/catal7110325
Submission received: 13 October 2017 / Revised: 26 October 2017 / Accepted: 28 October 2017 / Published: 31 October 2017
(This article belongs to the Special Issue Selective Catalytic Reduction of NOx)

Abstract

:
The purpose of this study is to explain how plasma improves the performance of selective catalytic reduction (SCR) of nitrogen oxides (NOx) with a hydrocarbon reducing agent. In the plasma-coupled SCR process, NOx reduction was performed with n-heptane as a reducing agent over Ag/γ-Al2O3 as a catalyst. We found that the plasma decomposes n-heptane into several oxygen-containing products such as acetaldehyde, propionaldehyde and butyraldehyde, which are more reactive than the parent molecule n-heptane in the SCR process. Separate sets of experiments using acetaldehyde, propionaldehyde and butyraldehyde, one by one, as a reductant in the absence of plasma, have clearly shown that the presence of these partially oxidized compounds greatly enhanced the NOx conversion. The higher the discharge voltage, the more the amounts of such partially oxidized products. The oxidative species produced by the plasma easily converted NO into NO2, but the increase of the NO2 fraction was found to decrease the NOx conversion. Consequently, it can be concluded that the main role of plasma in the SCR process is to produce partially oxidized compounds (aldehydes), having better reducing power. The catalyst-alone NOx removal efficiency with n-heptane at 250 °C was measured to be less than 8%, but it increased to 99% in the presence of acetaldehyde at the same temperature. The NOx removal efficiency with the aldehyde reducing agent was higher as the number of carbons in the aldehyde was more; for example, the NOx removal efficiencies at 200 °C with butyraldehyde, propionaldehyde and acetaldehyde were measured to be 83.5%, 58.0% and 61.5%, respectively, which were far above the value (3%) obtained with n-heptane.

Graphical Abstract

1. Introduction

Nitrogen oxides (NOx), together with volatile organic compounds (VOCs), are the main contributors to the generation of particulate matters or photochemical smog [1]. Although there are several conventional technologies for NOx removal, the ones based on catalysts are regarded as the most reliable and effective [2,3,4,5]. Generally, most of the catalysts used for the removal of NOx from exhaust gases have excellent activity at high temperatures of 250–450 °C [6,7,8], but the catalytic activity sharply decreases at lower temperatures. Up to now, many researchers have made great efforts to improve catalytic NOx reduction performances at low temperatures [9,10,11,12]. Particularly, when the temperature of exhaust gas fluctuates, it is very important to improve low-temperature catalytic activity to maintain a stable NOx reduction efficiency.
In order to improve the NOx reduction performance at low temperatures, a method of enhancing the reactivity in the catalyst by changing the NO/NO2 ratio of the exhaust gas [11,12], or a method of improving the low-temperature catalytic activity by combining non-thermal plasma with catalysis [9], have been studied by many researchers. It has been reported that adjusting the NO/NO2 ratio to around 1/1 in ammonia selective catalytic reduction (NH3-SCR) results in the best catalytic activity, which is known as a fast selective catalytic reduction (SCR) reaction (NO + NO2 + 2NH3 → 2N2 + 3H2O) [13,14]. It has also been reported that increasing the NO2 concentration in the hydrocarbon SCR (HC-SCR) improves the reactivity [15]. In the case of plasma-coupled catalytic processes, NOx can be more effectively removed by the oxidation of NO to NO2 and partial oxidation of hydrocarbon [16,17].
A method of combining a plasma technique with a catalyst includes a one-stage method of generating plasma in a catalyst bed [17,18,19,20], and a two-stage configuration in which a catalytic reactor is installed downstream of the plasma reactor [16,21,22]. Jiang et al. [23] and Guan et al. [24] were able to effectively remove NOx using a two-stage reactor configuration in NH3-SCR. Besides, NOx was successfully removed over a wide range of temperatures with a high efficiency using a hydrocarbon as a reducing agent in a two-stage or one-stage reactor configuration [16,17,25]. In any case, it has been proven by many researchers that plasma could enhance the catalytic activity for NOx reduction, but it is still unclear how plasma promotes the catalytic reaction. It is understood that when the plasma is applied to the NH3-SCR, the oxidation of NO to NO2 by plasma plays a key role in the enhancement of NOx removal, as already revealed in the fast SCR reaction [12,26]. However, in the case of HC-SCR, it is not clear why the plasma increases the catalytic reduction performance. Some researchers have interpreted that the formation of NO2 by the oxidation of NO leads to an enhancement in NOx removal [16,17,27], and others explain the improvement of NOx reduction performance by the production of reactive intermediates from the decomposition of a hydrocarbon-reducing agent by plasma reforming [22,28].
In this study, systematic experiments have been conducted to understand the effect of plasma on the catalytic performance in HC-SCR and what mechanisms are involved in the enhancement of catalytic NOx reduction. The catalyst used in this work was gamma alumina-supported silver (Ag/γ-alumina). A one-stage plasma-catalytic reactor configuration has been employed so that the plasma could directly affect the catalyst. The NOx reducing agent used in this work was n-heptane (n-C7H16). First, in order to confirm the effect of NO2 formation on the catalytic reaction, the NO/NO2 ratio was artificially controlled, and its effect on the NOx removal rate was carefully examined. Another experiment was about the effect of hydrocarbon decomposition products on the catalytic reactions. The kinds of decomposition products produced when n-heptane is decomposed by plasma were analyzed. The identified decomposition products were used as reducing agents, one by one, to see whether the decomposition products actually increase the NOx removal performance, and if so, which decomposition product increases the NOx removal the most. Through such systematic experiments, we have tried to identify the mechanisms by which plasma increases NOx removal performance in the HC-SCR.

2. Results and Discussion

2.1. Plasma-Coupled SCR of NOx

The discharge powers determined at different voltages and temperatures are given in Figure 1a. As shown, the discharge power was mainly affected by the discharge voltage. Figure 1b shows the measured NOx conversions as a function of the applied voltage at several temperatures in the range of 100–250 °C, where the measurement at 0 kV indicates NOx removed only by the catalyst. As can be seen, the NOx conversion increased with increasing the voltage at all temperatures. Particularly, the higher the reactor temperature, the more rapid the increase of the NOx conversion rate as the voltage increased. These results show that the plasma affects the catalytic reaction in some way, and similar results have been obtained in many previous studies [21,22,23,24,25,26,27]. In Figure 1c, n-heptane consumptions at different voltages and temperatures are presented. The higher the reaction temperature and voltage were, the higher the n-heptane consumption was, which agrees well with Figure 1b. Figure 1d compares the NOx conversions of the plasma-coupled SCR with those of the SCR alone when the applied voltage was 25 kV. As shown in the figure, the NOx conversion rate increased sharply by 30–80%, depending on whether plasma was generated in the catalyst bed or not. This result suggests that the plasma helps the catalyst to maintain its catalytic activity for NOx reduction over a wide range of temperatures. Figure S1 shows a typical Fourier Transform Infrared (FTIR) spectrum of the effluent, where it can be observed that the main products from n-heptane were CO2 and CO. During the plasma-catalytic reaction, some part of NOx was converted into nitrous oxide (N2O). The inset presents the concentration of nitrous oxide as a function of discharge voltage. The concentration of nitrous oxide increased from 16 to 29 ppm with increasing the voltage from 12 to 21 kV, and then decreased to 21 ppm at 25 kV.
In the case of NH3-SCR, it is interpreted that the improvement of the catalytic activity by the plasma is attributed to the formation of NO2 by oxidation of NO [23,24]. Although the fact that plasma improves the performance of HC-SCR has been experimentally proven in many studies [16,17,22,27,29], the role of the plasma has not yet been clearly elucidated.

2.2. Effect of NO2 Fraction on the Catalytic Reduction of NOx

It was a matter of concern whether the formation of NO2 in the HC-SCR enhances NOx reduction, as in the NH3-SCR. First, in order to clarify the effect of plasma generation on the oxidation of NO to NO2, several sets of experiments were carried out by filling bare γ-alumina in the quartz tube (i.e., without loading Ag). The feed consisted of NO 285 ppm and NO2 15 ppm. For these NO oxidation experiments, n-heptane, a reducing agent, was not injected. Figure S2 in the Supplementary Materials shows the outlet NO and NO2 concentrations as a function of discharge voltage. As expected, as the voltage increased, NO decreased and NO2 increased, but the total NOx (NO + NO2) remained almost constant. The increase in the NO oxidation rate when the voltage increased is, of course, because more oxidative active species were produced. The main reaction scheme for NO oxidation can be found in the literature [25]. Anyhow, ozone and O radicals generated by the plasma can easily oxidize NO to NO2 as shown in the figure. Ozone is one of key oxidants produced by the plasma that can easily oxidize NO to NO2. Thus, tens to hundreds ppm of ozone generated by the plasma effectively increases the concentration of NO2. Ozone reacts with NO in a one to one stoichiometry, and the rate of reaction for the oxidation of NO to NO2 is very fast (almost completed in a few tens of milliseconds) [30]. Thus, unless the discharge power is unreasonably high, ozone slip is negligible. The concentration of ozone is proportional to the applied voltage (discharge power). At unreasonably high discharge power, NO2 can be further oxidized to NO3 and N2O5 [31,32]. Thus, the discharge power should be limited to avoid ozone slip and further oxidation of NO2 to NO3 and N2O5.
The following experiment was conducted to investigate the effect of NO2 fraction in NOx on the NOx conversion. To investigate whether the NOx conversion rate really increases as the NO2 fraction increases, as reported in the literature [16,17,27], catalytic NOx reduction was investigated by gradually increasing the NO2 fraction. Figure 2a shows the NOx conversion according to the NO2 fraction in NOx, and Figure 2b presents the concentrations of unreacted NO and NO2. The NO2 fraction in the feed gas was varied in the range of 5–85% with keeping the NOx concentration at 300 ppm. The concentration of the reducing agent, n-heptane, was 257 ppm, which is equivalent to six times the NOx concentration on a C1 basis. As shown in Figure 2a, as the NO2 fraction increased, the NOx conversion tended to unexpectedly gradually decrease, implying that the increase in NOx conversion by the plasma in the HC-SCR is not due to the oxidation of NO to NO2. In the case of NH3-SCR, the oxidation of NO to NO2 by the active components produced by plasma has been reported to have the greatest effect on the conversion rate improvement [23,24]. However, in HC-SCR, the cause of NOx conversion increase by plasma must be found elsewhere.

2.3. Effect of n-Heptane Decomposition Products on the Catalytic Reduction of NOx

When n-heptane is decomposed by plasma, decomposition products may show better performance as a reducing agent than n-heptane itself. According to the literature [28,33], when the diesel fuel was reformed from the outside of the reactor using plasma and injected into the reactor as the reducing agent, the catalytic NOx conversion was substantially improved. This increase of NOx conversion was interpreted by the production of oxygenated hydrocarbons, such as aldehydes and alcohols, which are reformed products of diesel fuel [28]. In a similar vein, n-heptane, a reducing agent used in this study, can decompose in the plasma-SCR reactor into oxygenated hydrocarbons and improve NOx conversion. First, gas chromatography and FTIR spectroscopy were used to identify what kinds of decomposition products were formed by plasma. Figure 3a shows the gas chromatography (GC) chromatogram obtained by injecting only n-heptane (257 ppm) into the reactor without injecting NOx to see what decomposition products are formed by the plasma from n-heptane. According to the GC chromatogram obtained at 25 kV, major decomposition products of n-heptane were found to be oxygenated hydrocarbons, like acetaldehyde, propionaldehyde and butyraldehyde. Even though many unidentified low molecular weight hydrocarbons other than aldehydes were also produced as shown, the most abundant n-heptane decomposition products were such aldehydes. Figure S3 in the Supplementary Materials shows the concentrations of acetaldehyde, propionaldehyde and butyraldehyde as a function of discharge voltage. As is well-known, plasma-induced reactive species such as energetic electrons, radicals (O, OH, N) and ozone are involved in the formation of oxygenated hydrocarbons. It has been shown above that the increased NOx conversion by plasma is not due to the formation of NO2, which suggests that the decomposition products of n-heptane promote NOx reduction reactions. Figure 3b shows the GC chromatogram obtained by injecting both n-heptane (257 ppm) and NOx (300 ppm) into the reactor when the temperature was 250 °C. As seen, the aldehyde concentrations largely decreased, indicating that they were consumed by quickly reacting with NOx on the catalyst surface.
In order to investigate whether aldehyde is effective at NOx conversion, several sets of catalyst-alone NOx removal experiments were carried out by injecting acetaldehyde, propionaldehyde and butyraldehyde, one by one, as a reducing agent. The concentration of each reducing agent was six times the NOx concentration on a C1 basis. The experimental results are shown in Figure 4. As seen in the figure, acetaldehyde, propionaldehyde and butyraldehyde exhibited better NOx removal performance than the parent reducing agent n-heptane; the higher the molecular weight among the aldehydes, the higher the NOx conversion. This result clearly shows that the main role of plasma in the plasma-coupled HC-SCR process is to decompose hydrocarbons to produce degradation products with better reducing power than the parent hydrocarbon itself. As shown in Figure 3a, n-heptane decomposition produces such aldehydes. It is thought that the HC-SCR reaction proceeds with the decomposition reactions of hydrocarbon [15,34]. In order for n-heptane to serve as a reducing agent for NOx removal, it must first be decomposed through a series of complicated reaction steps. Since aldehydes are already in such a decomposed state, it is natural that NOx reduction performance should increase when an aldehyde is used as a reducing agent. It has been reported that the reactions taking place in HC-SCR involve the production of ammonia (NH3) via the formation of oxygenated hydrocarbons (CxHyOz) [34,35,36]. For example, alkanes (RH) produce aldehydes like CH3CHO through sequential oxidation reactions via alkoxy (RO) or alkyl (R) that are unstable intermediates, and aldehydes are eventually converted into NH3 via isocyanate intermediate (NCO) on the catalyst surface [34]. For example, some of the pathways leading to NH3 for the alkanes (C3–C10) are:
RH RO C 2 H 5 O CH 3 CHO
RH R C 2 H 5 O CH 3 CHO
CH 3 CHO CH 3 CO NO CH 3 NO 2 CH 2 NO 2 NCO NH 3
C 2 H 5 O C 2 H 4 CHCH 3 CH 3 O HCHO
HCHO HCO CH NCO NH 3
Once NH3 is formed, subsequent reactions are identical to those in NH3-SCR:
4 NO + 4 NH 3 + O 2 4 N 2 + 6 H 2 O
6 NO 2 + 8 NH 3 7 N 2 + 6 H 2 O
When plasma is combined, aldehydes are formed by the decomposition of hydrocarbon, as discussed earlier. That is, since the step of converting the hydrocarbon to aldehydes is omitted, the above process can be performed more quickly in the presence of plasma. The concentration of NH3 measured at the reactor outlet was below the detection limit. Based on this result, it is considered that ammonia immediately reacts with NOx as soon as it is formed via the Reactions (1)–(5).
In relation to Figure 4, the concentrations of remaining aldehydes after the catalytic reactions without plasma are presented in Figure 5. As shown in the figure, the concentrations of the aldehydes decreased more rapidly than n-heptane. Among the aldehydes, the concentration of butyraldehyde decreased the fastest, followed by propionaldehyde and acetaldehyde, which shows a good agreement with the results in Figure 4.
As a further experiment, NO-rich feed gas (NO: 285 ppm; NO2: 15 ppm) and NO2‑rich feed gas (NO: 45 ppm; NO2: 255 ppm) were separately treated with acetaldehyde and n-heptane as a reducing agent, and the results are given in Figure 6. When n-heptane was used as a reducing agent, the NOx conversion of the NO-rich feed gas was shown to be better than that of NO2‑rich feed gas, as in Figure 2. Similarly, it is clear in Figure 6 that even if acetaldehyde is used as a reducing agent, NO-rich feed gas is more easily reduced than NO2-rich feed gas. With acetaldehyde, the NOx conversions at 200 °C were 61.5% and 21% for the NO-rich and NO2-rich feed gas, respectively, exhibiting about 40% difference in the NOx conversion. At 250 °C, the difference in the NOx conversion was also substantial; the NOx conversions for the NO-rich and NO2-rich feed gas were 99% and 68%, respectively. When the reaction temperature was further increased, the difference in the NOx conversion between the NO-rich and NO2-rich feed gas became negligible. In the case of NH3-SCR, it has been reported that the best catalytic activity can be achieved by adjusting the NO/NO2 ratio to around 1/1 [13,14]. Unlike NH3-SCR, however, the formation of NO2 in HC-SCR had a negative effect on the NOx reduction, even with equal amounts of NO and NO2 (see Figure 2). The results in Figure 6 show again that the improvement of HC-SCR performance by plasma is not due to the formation of NO2.

3. Experimental Section

3.1. Materials

The catalyst Ag/γ-Al2O3 was prepared by mixing 20-nm Ag nanoparticles (CNVISON Co., Ltd., Seoul, Korea) and γ-Al2O3 support (specific surface area: 175 m2 g−1; Alfa Aesar, Ward Hill, MA, USA). The mixture was well-blended so that the Ag nanoparticles were uniformly dispersed. The Ag loading in the prepared catalyst was 2 wt %. Previous studies reported that silver supported on γ-alumina exhibited high catalytic activity in the hydrocarbon SCR process [37,38]. The Ag-loaded γ-Al2O3 was dried overnight at 110 °C to drive off water, and then a thermal treatment was performed at 550 °C for 6 h to remove any possible impurities. After the thermal treatment, pelletizing, crushing and sieving were performed. Only the granules having a size of 1.18–3.35 mm were selected and used as the catalyst. Figure 7 shows transmission electron microscope (TEM, JEM-2100F, JEOL, Tokyo, Japan) images of the 20-nm Ag nanoparticles and the prepared catalyst. The analysis by means of a surface area and pore size analyzer (Autosorb-1-mp, Quantachrome Instruments, Boynton Beach, FL, USA) showed that the pore of the catalyst was in the form of a cylinder, a typical IV shape defined by IUPAC. Miessner et al. [29] reported that the pore size distribution is an important factor in the catalytic activity, and pore and pore size distributions below 5 nm are essential for the SCR process. The average pore size of the prepared catalyst was ~3 nm (pore volume: 0.45 cc g−1), and confirmed to be suitable for the SCR process.

3.2. Methods

Figure 8 shows the schematic diagram of the plasma-coupled SCR reactor system. The plasma-SCR reactor is composed of a quartz tube having an inner diameter of 17.5 mm (thickness: 1.5 mm) and a discharging electrode (3.5 mm stainless steel) inserted coaxially in the center of the quartz tube. An aluminum foil (length: 5 cm) was wrapped around the quartz tube and used as the ground electrode. When an alternating current (AC) high voltage is applied between the discharging and ground electrode, plasma is generated inside the quartz tube. Plasma is created only in the area wrapped by the aluminum foil. The catalyst pellets were packed in the plasma generation region, and the filling length was 5 cm (8.8 g; 11.5 cm3). Quartz wool was used to fix the catalyst bed at both ends. The plasma-SCR reactor was installed in a furnace (DTF-50300, Daeheung Science Co., Incheon, Korea) equipped with a proportional-integral controller (PID controller) to control the reaction temperature.
The total flow rate of the feed gas injected into the plasma-SCR reactor was 2 L min−1 (space velocity: 10,400 h−1). The feed gas consisted of N2 (87.3%), O2 (9.7%), H2O (3%) and NO (300 ppm). The flow rate of each gas was precisely controlled by a mass flow controller (MFC-500, Atovac Co., Yongin, Korea). The reducing agent, i.e., n-heptane (Sigma-Aldrich, St. Louis, MO, USA) was injected at the desired concentration by using its vapor pressure. As depicted in Figure 8, a porous gas diffuser was immersed in a bottle containing n-heptane and nitrogen gas was flowed through the diffuser to be saturated with n-heptane. The nitrogen saturated with n-heptane was mixed with N2, O2, H2O and NO. The concentration of n-heptane is determined by the flow rate of nitrogen flowing through the diffuser. To keep the vapor pressure of n-heptane constant during the experiment, the bottle containing n-heptane was maintained at 10 °C using a water bath. The concentration of n-heptane was six times the NOx concentration on a C1 basis. In our previous work [39], it has been found that the optimum C1/NOx ratio is 6. Bao et al. [33] also reported that the highest NOx conversion efficiency of HC-SCR was achieved at a C1/NOx ratio of 6–7. The method of injecting water vapor using the vapor pressure was the same as that of injecting n-heptane. The bottle containing distilled water was maintained at 25 °C.
The electric power delivered to the plasma-SCR reactor was changed by varying the voltage applied between the discharging and ground electrode (operating frequency: 60 Hz). The power dissipated in the plasma-SCR reactor was determined by the Lissajous charge-voltage figure [19]. A capacitor was connected in series to the plasma-SCR reactor to measure the charge. The voltages across the electrodes of the plasma-SCR reactor and the capacitor were measured with a 1000:1 high-voltage probe (Probe P6015, Tekronix, Beaverton, OR, USA) and a 10:1 voltage probe (P69139, Tekronix, Beaverton, OR, USA), respectively. The measured voltages were recorded on a digital oscilloscope (TDS 3034, Tekronix, Beaverton, OR, USA). Figure 9 shows photos of the plasma discharge taken by increasing the applied voltage from 11 to 25 kV. At lower voltages, the plasma was created near the discharging electrode and inner wall of the quartz tube. At higher voltages, the plasma covered the whole catalyst bed, but the plasma created near the discharging electrode and inner wall of the quartz tube was still intense.
The energy consumed in the plasma–catalytic reactor depends on the discharge voltage. In order to estimate the energy consumption of the plasma–catalytic reactor, the specific input energy (SIE) was calculated based on the discharge power in Figure 1a as follows:
S I E   ( J / L ) = P   ( W ) Q   ( L / s )
where P is discharge power, and Q is gas flow rate. For information, the gas flow rate of 2 L min−1 is equivalent to 0.0333 L s−1. The relation between the value of SIE and the discharge voltage is shown in Figure 10.
The concentrations of NO and NO2 were analyzed using a NO-NO2 analyzer (rbr-Computertechnik GmbH, DE/dcom-KD, Iserlohn, Germany). A Fourier transform infrared spectrophotometer (FTIR-7600, Lambda Scientific, Edwardstown, Australia) was used to analyze the concentrations of n-heptane, CO and CO2. The resolution of FTIR was set to 1 cm−1, and the number of measurement iterations was set to 10. The path length of the infrared gas cell was 16 cm and the window material was CaF2. The decomposition products of n-heptane were identified and quantified by a gas chromatograph (Bruker 450-GC, Fitchburg, WI, USA) equipped with a flame ionization detector (FID) and a 60-m long capillary column (BR-624ms, Bruker, Fitchburg, WI, USA). The concentration of ammonia was measured using a chemical detector tube (Product No. 3L; Measuring range 0.5–78 ppm; Gastec Co., Tokyo, Japan).

4. Conclusions

In the present catalytic NOx reduction system with Ag/γ-Al2O3, the NOx conversion was improved by 30–80%, depending on whether plasma was generated in the catalyst bed or not. This work focused on identifying the role of plasma and understanding the mechanisms involved in the plasma-enhanced HC-SCR. In the plasma-coupled catalytic system, plasma readily oxidized NO to NO2 and decomposed the hydrocarbon reducing agent. Unlike NH3-SCR, the formation of NO2 in HC-SCR was found to negatively affect the conversion of NOx, and the main cause of plasma-enhanced NOx conversion was the formation of oxygenated hydrocarbons such as acetaldehyde, propionaldehyde and butyraldehyde. Through several sets of experiments carried out by injecting each aldehyde separately as a reducing agent, it was shown that the aldehydes had much higher NOx reduction capability than n-heptane. Particularly, the more the number of carbons in the aldehyde molecule, the higher the NOx conversion was. Thus, it can be concluded that the main role of plasma in the HC-SCR is to produce oxygenated compounds with better reducing capability.

Supplementary Materials

The following are available online at www.mdpi.com/2073-4344/7/11/325/s1, Figure S1: Typical FTIR spectrum of the effluent obtained at a voltage of 18 kV (the inset shows the N2O concentration as a function of discharge voltage), Figure S2: NO and NO2 concentrations at the reactor outlet as a function of discharge voltage, Figure S3: Concentrations of n-heptane decomposition products such as acetaldehyde, propionaldehyde and butyraldehyde as a function of discharge voltage.

Acknowledgments

This work was supported by the Basic Science Research Program through the National Research Foundation funded by the Ministry of Science, ICT and Future Planning, Korea (Grant No. 2016R1A2A2A05920703).

Author Contributions

Byeong Ju Lee, Ho-Chul Kang and Jin Oh Jo carried out the experimental work and analyzed the data; Young Sun Mok supervised all the study.

Conflicts of Interest

The authors declare no conflict of interest.

References

  1. Jacobson, M.Z. Air Pollution and Global Warming: History, Science, and Solutions, 2nd ed.; Stanford University: Stanford, CA, USA, 2012; ISBN 9781107691155. [Google Scholar]
  2. Schill, L.; Putluru, S.S.R.; Fehrmann, R.; Jensen, A.D. Low-temperature NH3–SCR of NO on mesoporous Mn0.6Fe0.4/TiO2 prepared by a hydrothermal method. Catal. Lett. 2014, 144, 395–402. [Google Scholar] [CrossRef]
  3. Cheng, X.; Bi, X.T. A review of recent advances in selective catalytic NOx reduction reactor technologies. Particuology 2014, 16, 1–18. [Google Scholar] [CrossRef]
  4. Brandenberger, S.; Krocher, O.; Casapu, M.; Tissler, A.; Althoff, R. Hydrothermal deactivation of Fe-ZSM-5 catalysts for the selective catalytic reduction of NO with NH3. Appl. Catal. B Environ. 2011, 101, 649–659. [Google Scholar] [CrossRef]
  5. Metkar, P.S.; Harold, M.P.; Balakotaiah, V. Experimental and kinetic modeling study of NH3-SCR of NOx on Fe-ZSM-5, Cu-chabazite and combined Fe- and Cu-zeolite monolithic catalysts. Chem. Eng. Sci. 2013, 87, 51–66. [Google Scholar] [CrossRef]
  6. Eranen, K.; Lindfors, L.E.; Klingstedt, F.; Murzin, D.Y. Continuous reduction of NO with octane over a silver/alumina catalyst in oxygen-rich exhaust gases: Combined heterogeneous and surface-mediated homogeneous reactions. J. Catal. 2003, 219, 25–40. [Google Scholar] [CrossRef]
  7. Kim, Y.J.; Kwon, H.J.; Heo, I.; Nam, I.-S.; Cho, B.K.; Choung, J.W.; Cha, M.-S.; Yeo, G.K. Mn-Fe/ZSM5 as a low-temperature SCR catalyst to remove NOx from diesel engine exhaust. Appl. Catal. B Environ. 2012, 126, 9–21. [Google Scholar] [CrossRef]
  8. Yang, T.T.; Bi, H.T.; Cheng, X.X. Effects of O2, CO2 and H2O on NOx adsorption and selective catalytic reduction over Fe/ZSM-5. Appl. Catal. B Environ. 2011, 102, 163–171. [Google Scholar] [CrossRef]
  9. Zhang, L.; Sha, X.-L.; Zhang, L.; He, H.; Ma, Z.; Wang, L.; Wang, Y.; She, L. Synergistic catalytic removal NOx and the mechanism of plasma and hydrocarbon gas. AIP Adv. 2016, 6. [Google Scholar] [CrossRef]
  10. Lee, T.Y.; Bai, H. Low temperature selective catalytic reduction of NOx with NH3 over Mn-based catalyst: A review. AIMS Environ. Sci. 2016, 3, 261–289. [Google Scholar] [CrossRef]
  11. Ciardelli, C.; Nova, I.; Tronconi, E.; Chatterjee, D.; Bandl-Konrad, B. A “nitrate route” for the low temperature “fast SCR” reaction over a V2O5–WO3/TiO2 commercial catalyst. Chem. Commun. 2004, 23, 2718–2719. [Google Scholar] [CrossRef] [PubMed]
  12. Iwasaki, M.; Shinjoh, H. A comparative study of “standard”, “fast” and “NO2” SCR reactions over Fe/zeolite catalyst. Appl. Catal. A Gen. 2010, 390, 71–77. [Google Scholar] [CrossRef]
  13. Koebel, M.; Madia, G.; Elsener, M. Selective catalytic reduction of NO and NO2 at low temperatures. Catal. Today 2002, 73, 239–247. [Google Scholar] [CrossRef]
  14. Grossale, A.; Nova, I.; Tronconi, E.; Chatterjee, D.; Weibel, M. The chemistry of the NO/NO2–NH3 “fast” SCR reaction over Fe-ZSM5 investigated by transient reaction analysis. J. Catal. 2008, 256, 312–322. [Google Scholar] [CrossRef]
  15. Piumetti, M.; Bensaid, S.; Fino, D.; Russo, N. Catalysis in diesel engine NOx after treatment: A review. Catal. Struct. React. 2015, 1, 155–173. [Google Scholar] [CrossRef]
  16. Tonkyn, R.G.; Barlowa, S.E.; Hoard, J.W. Reduction of NOx in synthetic diesel exhaust via two-step plasma-catalysis treatment. Appl. Catal. B Environ. 2003, 40, 207–217. [Google Scholar] [CrossRef]
  17. Pan, H.; Guo, Y.; Jian, Y.; He, C. Synergistic effect of non-thermal plasma on NOx Reduction by CH4 over an In/H-BEA catalyst at low temperatures. Energy Fuels 2015, 29, 5282–5289. [Google Scholar] [CrossRef]
  18. Chen, H.L.; Lee, H.M.; Chen, S.H.; Chang, M.B.; Yu, S.J.; Li, S.N. Removal of volatile organic compounds by single-stage and two-stage plasma catalysis systems: A review of the performance enhancement mechanisms, current status, and suitable applications. Environ. Sci. Technol. 2009, 43, 2216–2227. [Google Scholar] [CrossRef] [PubMed]
  19. Trinh, Q.H.; Mok, Y.S. Environmental plasma-catalysis for the energy-efficient treatment of volatile organic compounds. Korean J. Chem. Eng. 2016, 33, 735–748. [Google Scholar] [CrossRef]
  20. Whitehead, J.C. Plasma–catalysis: The known knowns, the known unknowns and the unknown unknowns. J. Phys. D Appl. Phys. 2016, 49, 243001. [Google Scholar] [CrossRef]
  21. Stere, C.E.; Adress, W.; Burch, R.; Chansai, S.; Goguet, A.; Graham, W.G.; De Rosa, F.; Palma, V.; Hardacre, C. Ambient temperature hydrocarbon selective catalytic reduction of NOx using atmospheric pressure non-thermal plasma activation of a Ag/Al2O3 catalyst. ACS Catal. 2014, 4, 666–673. [Google Scholar] [CrossRef] [Green Version]
  22. Yu, Q.; Liu, T.; Wang, H.; Xiao, L.; Chen, M.; Jiang, X.; Zheng, X. Cold plasma-assisted selective catalytic reduction of NO over B2O3/γ-Al2O3. Chin. J. Catal. 2012, 33, 783–789. [Google Scholar] [CrossRef]
  23. Jiang, N.; Shang, K.-F.; Lu, N.; Li, H.; Li, J.; Wu, Y. High-efficiency removal of NOx from flue gas by multitooth wheel-cylinder corona discharge plasma facilitated selective catalytic reduction process. IEEE Trans. Plasma Sci. 2016, 44, 2738–2744. [Google Scholar] [CrossRef]
  24. Guan, B.; Lin, H.; Cheng, Q.; Huang, Z. Removal of NOx with selective catalytic reduction based on nonthermal plasma preoxidation. Ind. Eng. Chem. Res. 2011, 50, 5401–5413. [Google Scholar] [CrossRef]
  25. Talebizadeh, P.; Babaie, M.; Brown, R.; Rahimzadeh, H.; Ristovski, Z.; Arai, M. The role of non-thermal plasma technique in NOx treatment: A review. Renew. Sustain. Energy Rev. 2014, 40, 886–901. [Google Scholar] [CrossRef]
  26. Wang, J.; He, T.; Li, C. Majorization of working parameters for non-thermal plasma reactor and impact on no oxidation of diesel engine. Int. J. Automot. Technol. 2017, 18, 229–233. [Google Scholar] [CrossRef]
  27. Pan, H.; Qiang, Y. Promotion of non-thermal plasma on catalytic reduction of NOx by C3H8 over Co/BEA catalyst at low temperature. Plasma Chem. Plasma Process. 2014, 34, 811–824. [Google Scholar] [CrossRef]
  28. Cho, B.K.; Lee, J.-H.; Crellin, C.C.; Olson, K.L.; Hilden, D.L.; Kim, M.K.; Kim, P.S.; Heo, I.; Oh, S.H.; Nam, I.-S. Selective catalytic reduction of NOx by diesel fuel: Plasma-assisted HC/SCR system. Catal. Today 2012, 191, 20–24. [Google Scholar] [CrossRef]
  29. Miessner, H.; Francke, K.; Rudolph, R. Plasma-enhanced HC-SCR of NOx in the presence of excess oxygen. Appl. Catal. B Environ. 2002, 36, 53–62. [Google Scholar] [CrossRef]
  30. Mok, Y.S.; Nam, I.-S. Reduction of nitrogen oxides by ozonization-catalysis hybrid process. Korean J. Chem. Eng. 2004, 21, 976–982. [Google Scholar] [CrossRef]
  31. Jogi, I.; Stamate, E.; Irimiea, C.; Schmidt, M.; Brandenburg, R.; Hołub, M.; Bonisławski, M.; Jakubowski, T.; Kaariainen, M.-L.; Cameron, D.C. Comparison of direct and indirect plasma oxidation of NO combined with oxidation by catalyst. Fuel 2015, 144, 137–144. [Google Scholar] [CrossRef]
  32. Jogi, I.; Levoll, E.; Raud, J. Plasma oxidation of NO in O2:N2 mixtures: The importance of back-reaction. Chem. Eng. J. 2016, 301, 149–157. [Google Scholar] [CrossRef]
  33. Bao, X.Y.; Malik, M.A.; Norton, D.G.; Neculaes, V.B.; Schoenbach, K.H.; Heller, R.; Siclovan, O.P.; Corah, S.E.; Caiafa, A.; Inzinna, L.P.; et al. Shielded sliding discharge-assisted hydrocarbon selective catalytic reduction of NOx over Ag/Al2O3 catalysts using diesel as a reductant. Plasma Chem. Plasma Process. 2014, 34, 825–836. [Google Scholar] [CrossRef]
  34. Mhadeshwar, A.B.; Winkler, B.H.; Eiteneer, B.; Hancu, D. Microkinetic modeling for hydrocarbon (HC)-based selective catalytic reduction (SCR) of NOx on a silver-based catalyst. Appl. Catal. B Environ. 2009, 89, 229–238. [Google Scholar] [CrossRef]
  35. Gao, X.; Yu, Q.; Chen, L. Selective catalytic reduction of NO with methane. J. Nat. Gas Chem. 2003, 12, 264–270. [Google Scholar]
  36. Yeom, Y.H.; Li, M.; Sachtler, W.M.H.; Weitz, E. A study of the mechanism for NOx reduction with ethanol on γ-alumina supported silver. J. Catal. 2006, 238, 100–110. [Google Scholar] [CrossRef]
  37. Furusawa, T.; Seshan, K.; Lercher, J.A.; Lefferts, L.; Aika, K. Selective reduction of NO to N2 in the presence of oxygen over supported silver catalysts. Appl. Catal. B Environ. 2002, 37, 205–216. [Google Scholar] [CrossRef]
  38. He, H.; Li, Y.; Zhang, X.; Yu, Y.; Zhang, C. Precipitable silver compound catalysts for the selective catalytic reduction of NOx by ethanol. Appl. Catal. A Gen. 2010, 375, 258–264. [Google Scholar] [CrossRef]
  39. Ihm, T.H.; Jo, J.O.; Hyun, Y.J.; Mok, Y.S. Removal of nitrogen oxides using hydrocarbon selective catalytic reduction coupled with plasma. Appl. Chem. Eng. 2016, 27, 92–100. [Google Scholar] [CrossRef]
Figure 1. (a) Discharge powers at different voltages and temperatures; (b) NOx conversions as a function of the applied voltage; (c) n-heptane consumption efficiencies at different voltages and temperatures; and (d) comparison of the NOx conversions of the plasma-coupled HC-SCR with those of the HC-SCR alone.
Figure 1. (a) Discharge powers at different voltages and temperatures; (b) NOx conversions as a function of the applied voltage; (c) n-heptane consumption efficiencies at different voltages and temperatures; and (d) comparison of the NOx conversions of the plasma-coupled HC-SCR with those of the HC-SCR alone.
Catalysts 07 00325 g001
Figure 2. (a) Variations of the NOx conversions according to the NO2 fraction in NOx and (b) concentrations of unreacted NO and NO2.
Figure 2. (a) Variations of the NOx conversions according to the NO2 fraction in NOx and (b) concentrations of unreacted NO and NO2.
Catalysts 07 00325 g002
Figure 3. (a) GC chromatogram of the n-heptane decomposition products and (b) GC chromatogram of the reaction products of n-heptane and NOx (n-heptane: 257 ppm; temperature: 250 °C; applied voltage: 25 kV).
Figure 3. (a) GC chromatogram of the n-heptane decomposition products and (b) GC chromatogram of the reaction products of n-heptane and NOx (n-heptane: 257 ppm; temperature: 250 °C; applied voltage: 25 kV).
Catalysts 07 00325 g003aCatalysts 07 00325 g003b
Figure 4. Catalyst-alone NOx conversions obtained with n-heptane, acetaldehyde, propionaldehyde and butyraldehyde (C1/NOx: 6).
Figure 4. Catalyst-alone NOx conversions obtained with n-heptane, acetaldehyde, propionaldehyde and butyraldehyde (C1/NOx: 6).
Catalysts 07 00325 g004
Figure 5. Concentrations of remaining aldehydes and n-heptane after the catalytic reactions without plasma (C1/NOx: 6).
Figure 5. Concentrations of remaining aldehydes and n-heptane after the catalytic reactions without plasma (C1/NOx: 6).
Catalysts 07 00325 g005
Figure 6. Comparison of the NOx conversions between the NO-rich feed gas and NO2‑rich feed gas for the acetaldehyde and n-heptane reducing agents.
Figure 6. Comparison of the NOx conversions between the NO-rich feed gas and NO2‑rich feed gas for the acetaldehyde and n-heptane reducing agents.
Catalysts 07 00325 g006
Figure 7. TEM images of (a) the 20-nm Ag nanoparticles and (b) the prepared Ag/γ-Al2O3 catalyst.
Figure 7. TEM images of (a) the 20-nm Ag nanoparticles and (b) the prepared Ag/γ-Al2O3 catalyst.
Catalysts 07 00325 g007
Figure 8. Schematic diagram of the plasma-coupled HC-SCR reactor system.
Figure 8. Schematic diagram of the plasma-coupled HC-SCR reactor system.
Catalysts 07 00325 g008
Figure 9. Photos of the plasma discharge at different voltages from 11 to 25 kV.
Figure 9. Photos of the plasma discharge at different voltages from 11 to 25 kV.
Catalysts 07 00325 g009
Figure 10. Effect of discharge voltage on the specific input energy.
Figure 10. Effect of discharge voltage on the specific input energy.
Catalysts 07 00325 g010

Share and Cite

MDPI and ACS Style

Lee, B.J.; Kang, H.-C.; Jo, J.O.; Mok, Y.S. Consideration of the Role of Plasma in a Plasma-Coupled Selective Catalytic Reduction of Nitrogen Oxides with a Hydrocarbon Reducing Agent. Catalysts 2017, 7, 325. https://doi.org/10.3390/catal7110325

AMA Style

Lee BJ, Kang H-C, Jo JO, Mok YS. Consideration of the Role of Plasma in a Plasma-Coupled Selective Catalytic Reduction of Nitrogen Oxides with a Hydrocarbon Reducing Agent. Catalysts. 2017; 7(11):325. https://doi.org/10.3390/catal7110325

Chicago/Turabian Style

Lee, Byeong Ju, Ho-Chul Kang, Jin Oh Jo, and Young Sun Mok. 2017. "Consideration of the Role of Plasma in a Plasma-Coupled Selective Catalytic Reduction of Nitrogen Oxides with a Hydrocarbon Reducing Agent" Catalysts 7, no. 11: 325. https://doi.org/10.3390/catal7110325

Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details here.

Article Metrics

Back to TopTop