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Review

Transition Metal Carbides (TMCs) Catalysts for Gas Phase CO2 Upgrading Reactions: A Comprehensive Overview

by
Qi Zhang
*,
Laura Pastor-Pérez
,
Sai Gu
and
Tomas Ramirez Reina
*
Department of Chemical and Process Engineering, University of Surrey, Guildford GU2 7XH, UK
*
Authors to whom correspondence should be addressed.
Catalysts 2020, 10(9), 955; https://doi.org/10.3390/catal10090955
Submission received: 21 July 2020 / Revised: 10 August 2020 / Accepted: 14 August 2020 / Published: 20 August 2020
(This article belongs to the Special Issue Catalysts for CO2 Conversion, Upgrading and Recycling)
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Abstract

:
Increasing demand for CO2 utilization reactions and the stable character of CO2 have motivated interest in developing highly active, selective and stable catalysts. Precious metal catalysts have been studied extensively due to their high activities, but their implementation for industrial applications is hindered due to their elevated cost. Among the materials which have comparatively low prices, transition metal carbides (TMCs) are deemed to display catalytic properties similar to Pt-group metals (Ru, Rh, Pd, Ir, Pt) in several reactions such as hydrogenation and dehydrogenation processes. In addition, they are excellent substrates to disperse metallic particles. Hence, the unique properties of TMCs make them ideal substitutes for precious metals resulting in promising catalysts for CO2 utilization reactions. This work aims to provide a comprehensive overview of recent advances on TMCs catalysts towards gas phase CO2 utilization processes, such as CO2 methanation, reverse water gas shift (rWGS) and dry reforming of methane (DRM). We have carefully analyzed synthesis procedures, performances and limitations of different TMCs catalysts. Insights on material characteristics such as crystal structure and surface chemistry and their connection with the catalytic activity are also critically reviewed.

1. Introduction

With the development of modern society, the amount of CO2 emitted in human activities is growing and cannot be balanced by global fixation. As a result, the concentration of CO2 in the atmosphere has kept steadily increasing in the last 200 years, rising to 380 ppm from ca. 270 ppm in the pre-industrial era [1]. The increased concentration of CO2 caused a series of environmental issues, such as global warming and ocean acidification [2]. Among the various artificial solutions, the different forms of CO2 utilization can be divided into two categories: the first one is direct utilization of CO2 (physical routes), such as dry ice, fire extinguisher, welding, foaming, and propellants, as well as the use of supercritical CO2 as a solvent [3,4]. In addition to these small-scale applications, it can also be used in large-scale industries to boost processes in enhanced oil recovery (EOR) [5,6], enhanced gas recovery (EGR) [7,8] and enhanced geothermal systems (EGS) [9,10,11]. In the above applications, the CO2 molecule does not crack or react with other reactants. The physical utilization of CO2 is illustrated in the left-hand side of Figure 1 [12].
Converting CO2 into valuable chemicals and fuels is another one of the practical routes (chemical routes) for reducing CO2 emissions (as shown in the right-hand side of Figure 1). In terms of these CO2 fixation processes, some reactions such as reverse water gas shift (rWGS, Equation (1)), CO2 methanation (Equation (2)), dry reforming of methane (DRM, Equation (3)), and CO2 selective hydrogenation (Equation (4)) have been studied extensively.
CO2 + H2 ↔ CO + H2O ΔH = 41 kJ/mol
CO2 + 4H2 ↔ CH4 + 2H2O ΔH = −165 kJ/mol
CO2 + CH4 ↔ 2CO + 2H2 ΔH = 247.3 kJ/mol
CO2 + 3H2 ↔ CH3OH + H2O ΔH = −53.7 kJ/mol
With regard to products of these reactions, there are three main different valuable molecules that can be obtained: CH4, CO and methanol. From the energetic point of view, methane is an excellent fuel, with higher volumetric energy content than hydrogen [13]. CO can be added to hydrogen (leading to H2/CO mixtures aka syngas) to form methanol or liquid hydrocarbons by Fischer–Tropsch synthesis (FTS). Then, the products of FTS can be used as synthetic fuel [14]; and methanol can be used as one of the alternatives to fossil fuels and help decrease the pollutant emissions [15].
Currently, these reactions all share a common problem: they all occurred in conjunction with side reactions. In addition, from the perspective of thermodynamics, some CO2 utilization reactions such as rWGS and DRM are endothermic reactions which are favoured at high temperatures, whereas the others are exothermic, such as CO2 methanation. Although the exothermicity of methanation favours the reaction taking place at low temperature it is still a complex process with high kinetic barrier involving an eight-electron reduction process [13]. Therefore, considerable efforts have been made by the catalysis community to develop thermally stable catalysts with high activities and selectivities for all the described gas-phase CO2 utilization processes.
Normally, highly effective catalysts are composed of well isolated and dispersed active nanoparticles supported on the carrier materials, and both the active phase and support can be involved in the CO2 utilization chemistry [16]. Among the active sites and support materials, metal oxide is the most common category for CO2 utilization reactions due to its reducibility and high intrinsic activity towards CO2 adsorption [16]. Many metal oxides such as CeO2 [17,18,19,20,21,22,23,24,25], ZrO2 [19,24,25], TiO2 [26,27], Al2O3 [28,29] have been studied in depth showing promising results.
Aside from metal oxide catalysts, numerous endeavours have been made in the search for new active catalysts. Since transition metal carbides (TMCs) have properties similar to Pt-group precious metals, these materials have received considerable attention in catalysis [30]. Besides, many studies show that TMCs are a promising class of catalysts in a wide range of reactions like reforming [31], hydrogenation [32], and CO oxidation [33]. Hence, they are believed to have a positive function for the CO2 utilization process and many research projects revolving around TMCs catalysts have been launched.
However, despite the surge in investigations dealing with TMCs catalysts, conclusive overviews concerning the catalytic performance of TMCs towards CO2 utilization process are relatively scarce. Hence the genesis of this work was to address this literature gap by providing a comprehensive overview of recent advances on TMC catalysts. Our discussion will be divided into three sections: Firstly, the general properties of TMCs are carefully presented. Then, different TMCs catalysts are listed by category. The synthesis procedures, enhanced performances and limitations of listed TMCs catalysts are critically reviewed and hence a better understanding of how TMCs catalysts works can be obtained. To make it easier to compare, a summary table and conclusions are provided at the end of the analysis.

2. General Properties of Transition Metal Carbides (TMCs)

Historically, in 1973, Levy and Boudart first discovered that the addition of carbon to tungsten modified the electronic properties of the metal, leading to behaviour similar to Pt-group metals [30]. Clearly, transition metal carbides altered physical and chemical properties from the parent metals due to the incorporation of carbon in the metal lattice [34]. In most cases, the formation of carbides appears to “tame” the high chemical activity of the transition metal surfaces and reduces the degree of interaction between adsorbates and TMC surfaces, leading to a modified surface activity that more closely resembles the Pt-group metals than the parent metals [35]. It is well known that precious metals are highly active catalytic materials; hence, interest in the catalytic properties of TMCs has been inspired by their “Pt-like” properties. However, subsequent studies have revealed that the description of “Pt-like” oversimplifies the chemical and catalytic properties of the TMCs surface. In reactions involving the transformation of C–H bonds of hydrocarbons, such as dehydrogenation and hydrogenation, the catalytic performances of TMCs are approaching or surpassing those of Pt-group metals. For instance, in the case of the selective dehydrogenation of cyclohexene to produce benzene, the desorption temperature and the desorption mechanism on TMCs are different to those on the Pt-group metal surfaces [36]. In addition, the TMCs surfaces are more active than the Pt-group metal surfaces in reactions involving oxygen-containing molecules [37].
Despite these studies having revealed that the reaction pathways towards TMCs catalysts are significantly different between TMCs and Pt-group metals, research dealing with catalytic behaviour of TMCs and its similarities to Pt-group is still underway. Compared with transition metals and carbon, TMCs can not only offer metallic conductivity, but also exhibit excellent catalytic activity. Indeed, some intriguing physical and chemical properties of TMCs have been found. They exhibit extreme hardness, very high melting points, simple crystal structures, electrical and thermal conductivities and good corrosion resistance [38,39,40]. These properties have been viewed as resulting from a combination of those of covalent solids, ionic crystals, and transition metals [41,42,43]. The combination of such properties has led to numerous technical applications and theoretical investigations, with most efforts focusing on the catalytic activity of TMCs [44]. For example, Mo2C was proved to have great catalytic performance for NH3 decomposition [45]. Metal-semiconductor Mo/Mo2C/N-CNFs hybrids were used as heterojunction electrocatalysts with satisfied hydrogen evolution reaction (HER) performance [46]. Phase-pure ε (′)-Fe2C catalysts was shown to be a stable and selective catalyst for the Fischer–Tropsch (FT) reaction [47]. Furthermore, TMCs have generated interest in the fields of capacitors and batteries both experimentally and theoretically in recent years [48,49,50]. The TMCs are excellent supports for the dispersion of metals [51]. Since the addition of promoting metal species to supports can further improve performance by attenuating the structural and electronic properties of the catalyst [52], the combination of active metals and TMC supports provides lots of possibilities for the design of catalysts. However, it is worth noting that TMCs can be used not only as supports, but also as active sites or promoters.
Transition metals are known as a big group, for the categories of carbide formation, it is fairly common among the transition metals, except for the second and third rows of the group VIII (as shown in Figure 2) [41].
Among these TMCs, some TMCs have been proved to be active in CO2 upgrading fields, such as Mo2C [53,54,55], FexC [56], TiC [42] and WC [57], others are less active or not active at all [58]. Hence, the properties of TMCs which can be used as descriptors for carbide activities towards CO2 conversion attract lots of attention. Previous studies show that the carbon to metal ratio could be served as an important descriptor [59] because metal carbides with a carbon/metal ratio below one are highly reactive towards CO2 easily breaking its C–O bonds [42]. By contrast, carbides with a higher content of carbon such as TiC and MoC are less active [60,61]. However, this descriptor is not so practical because many TMCs have a metal to carbon ratio of 1, which means the value cannot be used to predict their activity. Recently, Porosoff and co-workers proposed a more appropriate descriptor: oxygen binding energy (OBE). Because oxy-carbide formation and the subsequent removal of oxygen are critical steps in completing the catalytic cycle of CO2 conversion, it is likely that the strength of the interaction of oxygen with the TMCs surface plays an important role for controlling the catalytic activity. They found that the TMCs with high OBE do not allow facile removal of oxygen from the surface to complete the catalytic cycle for CO2 reduction, such as TiC. Meanwhile, TMCs with lower OBE, such as Mo2C, are more active because they allow both the adsorption and subsequent removal of oxygen from CO2 dissociation [62,63]. So far, Mo2C and WC were the most stable and investigated carbides within the TMCs catalysts family [57]. The performance and characterization of each specific catalyst will be detailed as listed in the following section.

3. TMC Catalysts

3.1. Molybdenum Carbide

Among the available TMCs, molybdenum carbide is a popular one because of its dual functionality for H2 dissociation and C=O bond scission. Normally, it has a variety of crystal structures, such as α-MoC1-X, β-Mo2C, γ-MoC, η-MoC. Among these four different molybdenum carbides, β-Mo2C, γ-MoC and η-MoC have very similar hexagonal crystal structures but different stacking sequences. The cubic α-MoC1-X is isostructural with NaCl which has an ABCABC stacking sequence (Table 1).
From a catalysis point of view, the most common types are β-MoCy (y = 0.5) and α-MoC1-X (x < 0.5) with a face-centred cubic structure [65]. Both of them have been proven to be highly effective and selective catalysts for CO2 upgrading reactions.
β-Mo2C is capable of strongly binding and subsequently dissociating CO2 [66]. As for rWGS shift reaction, Porosoff et al. synthesized β-Mo2C and Co-Mo2C catalysts via impregnation method and tested them at 300 °C. PtCo/CeO2 (6.6%) and PdNi/CeO2 catalysts were tested at same condition for sake of comparison. The performance of these four catalysts can be seen below (Table 2). Compared with traditional metal-oxide PtCo/CeO2 and PdNi/CeO2 catalysts, Mo2C exhibit better performance in both CO2 conversion and CO selectivity. The better performance is attributed to the ability of Mo2C to break the C=O bond, as well as to dissociate hydrogen to either perform hydrogenation of CO2 or remove oxygen from Mo2C-O. Thereafter, the catalytic performance of Mo2C was further improved by impregnating Co. As shown in Table 2, the addition of 7.5 wt % Co to Mo2C leads to an increase in conversion from 8.7% to 9.5% while the CO: CH4 ratio improves from 15 to 51. The enhanced performance is assigned to an amorphous CoMoCyOz formed after reduction, which has been identified as the critical active phase that dissociates CH4 and CHx intermediate that leads to CO formation [2].
Normally, Cu-oxide catalysts have a tendency to deactivate dramatically in the rWGS reaction due to the aggregation of supported copper particles at high temperatures. Since Mo2C is an excellent substrate to disperse metal, Zhang et al. developed a series of Cu/β-Mo2C with different Cu contents and compared the performances of Cu/β-Mo2C catalysts with a Cu catalyst with a reference oxidic material (36 wt % Cu/ZnO/Al2O3). The results show that the optimized Cu loading is 1 wt %, excessive Cu leads to the gradual drop of activity. Meanwhile, 1 wt % Cu/β-Mo2C exhibits superior activity over Cu/ZnO/Al2O3 under relatively high weight hourly space velocity (WHSV = 300,000 mL/g/h) over the whole temperature range (300–600 °C). The stability of 1 wt % Cu/β-Mo2C catalyst is also excellent. It maintains 85% of its initial activity after 40 h under conditions of WHSV = 300,000 mL/g/h at 600 °C. In comparison, the Cu/ZnO/Al2O3 catalyst loses more than 60% of its original activity (from 42.5% to 15%) within 15 h reaction under the same reaction conditions. The excellent stability and activity of Cu/β-Mo2C can be ascribed to the strong interaction between Cu and β-Mo2C which effectively promotes the dispersion of supported copper and prevents the aggregation of Cu particles [67]. In order to explore the influence of different metal sites in the rWGS reaction, Xu et al. prepared Cu/Mo2C, Ni/Mo2C and Co/Mo2C and compared the CO2 conversion and CO selectivity among these catalysts. The CO selectivity decreases following the sequence: Cu/Mo2C > β-Mo2C > Ni/Mo2C > Co/Mo2C [68]. By contrast, the conversion of CO2 on these four catalysts increased following the sequence: Cu/Mo2C < β-Mo2C < Ni/Mo2C < Co/Mo2C. As regards this totally opposite trend, the author considers that there is a clear tendency towards the cleavage of both C–O bonds in the molecule when Ni/Mo2C and Co/Mo2C catalysts have been used in this reaction. Hence, the CO2 conversion and CH4 selectivity increased but the selectivity of CO decreased. The function of Cu in the carbide catalyst is to prevent the cleavage of both C–O bonds in the reactant molecule. Therefore, the CO selectivity towards Cu/Mo2C is the highest compared to the remaining three. Aside from Cu, Ni and Co, alkali metals have proved to be active in the CO2 utilization process because their CO2 adsorptive capacity [69]. In our recent work, a series of novel multi-component Cs-doped catalysts (Cs-Mo2C, Cu-Cs-Mo2C) for CO2 conversion via rWGS reaction have been developed [31]. The catalytic performance and the physicochemical properties of these two catalysts have been compared to reference materials (Cu-Mo2C, β-Mo2C and a commercial Mo2C). All the studied catalysts were tested at the feed gas mixture of H2: CO2 = 4:1 at a constant WHSV of 12,000 mL g−1 h−1. The performance of all the tested catalysts can be seen below (Figure 3). Cs-Mo2C catalyst reaches 100% CO selectivity in the low-temperature range (400–500 °C) that the key asset of this catalysts is the electropositive character of Cs which facilitates the electronic transfer from Cs to Mo and leads to an electronically rich surface which favours the selectivity towards CO. Cu-containing materials and β-Mo2C catalyst show very similar conversion levels. However, in terms of the selectivity, Cu-Mo2C has higher selectivity to CO than that of β-Mo2C and Cu-Cs-Mo2C. This is because of the presence of Cu+ and Cu0 species in the Cu-Mo2C which favours the rWGS reaction. Cu0 provides the active sites to dissociate CO2 and the role of Cu+ is to stabilize the intermediate formate species when the formate mechanism prevails over the redox or takes place simultaneously. For the surface of Cu-Cs-Mo2C, the concentration of Cu2+ species increased notably; however, Cu2+ species do not favour the rWGS reaction. Hence, the richer concentration of Cu2+ species on the Cu-Cs-Mo2C surface accounts for its poorer CO selectivity.
Liu et al. proved that polycrystalline α-Mo2C is also an economically viable, highly efficient, and selective catalyst for CO generation using CO2 as a feedstock via rWGS reaction. A CO2 conversion of about 16% with CO selectivity of 99.5% was achieved at 400 °C at a CO2/H2 = 1/1 reaction mixture. Besides, the formation of CO was observed when CO2 contacts with the α-Mo2C catalyst even at a very low temperature (35 °C). The authors monitored CO and CO2 adsorption by diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS), temperature-programmed desorption (TPD), microcalorimetry and a series of density functional theory (DFT)-based calculations. The computational results show that the phenomenon can be explained by the presence of Mo2C (201)-Mo/C (displaying Mo and C surface atoms) and Mo-terminated Mo2C (001)-Mo surface facets. Very low energy barriers were obtained by DFT on these two surface facets. However, an ab initio thermodynamics consideration of reaction conditions demonstrates that these facets bind CO2 and CO + O intermediates too strongly for a subsequent removal. In contrast, Mo2C (101)-Mo/C exhibits balanced binding properties, activating CO2 well toward dissociation, while a subsequent release of CO seems viable from a thermodynamic point of view. Hence, the further presence of Mo2C (101)-Mo/C served as an explanation of the observed reactivity [66].
Beyond the rWGS reaction, molybdenum carbide can be used in CO2 methanation too. Yao et al. synthesized Ni-Mo2C/Al2O3 catalysts via a temperature-programmed method; Ni-Mo/Al2O3 catalyst was prepared for comparison. The CO2 conversion within the CO2 methanation for the Ni-Mo2C/Al2O3 increased from 1.8% to 27.3% when temperature increased from 250 °C to 500 °C while the CO2 conversion for the reference Ni-Mo/Al2O3 only increased from 1.2% to 22.3%. Meanwhile, the CH4 selectivity for Ni-Mo2C/Al2O3 was higher than 86% among all temperature range while the selectivity for the Ni-Mo/Al2O3 catalysts was lower than 25%. Hence there is clear connection between the carbide structure and the enhanced CO2-methanation performance is deemed to be ascribed to the carburization process. Generally, carburisation enhances the basicity of the resulting Ni-Mo2C/Al2O3 catalyst and thus CO2 absorption/activation on its surface is favoured [70].
CO2 selective hydrogenation (Equation (4)) can be catalysed by molybdenum carbide too. A series of DFT calculations towards β-Mo2C (001) and δ-MoC (001) were conducted by Posada-Pérez et al. The DFT results indicate that Mo-terminated β-Mo2C (001) surface can provoke the spontaneous cleavage of a C–O bond in CO2 and carbon monoxide formation. Hence, this surface is active for the hydrogenation of CO2 to CO, methanol and methane. By contrast, δ-MoC does not dissociate C–O bonds on its own, but it binds CO2 better than transition metal surfaces and is an active and selective catalyst for the CO2 +3H2 − CH3OH + H2O reaction [71]. In order to explore the relationship between the metal/carbon ratio of TMC catalysts and methanol selectivity, experimental data was collected from the hydrogenation of CO2 on the β-Mo2C (001), δ-MoC (001) and TiC (001) surface. Only CO and methanol were detected on the surface of δ-MoC (001) and TiC (001). By contrast, the products of a large amount of methane in addition to CO and methanol were observed on the sample of β-Mo2C (001). It is clear that there is no methane formation on the system in which the carbide has a metal/carbon ratio of 1. Hence, δ-MoC (001) and TiC (001) was considered as a more selective support than β-Mo2C (001) towards methanol synthesis. A new set of Au/δ-MoC and Cu/δ-MoC catalysts were subsequently synthesized and it turns out that they are highly active, selective, and stable for the reduction of CO2 to CO with some further selective hydrogenation toward methanol [59].
Molybdenum carbides are also extremely active and stable catalysts for the dry reforming of methane (DRM) to produce synthesis gas using stoichiometric feedstock. Liang et al. proved that the phase of the molybdenum carbides obtained considerably depended on the precursor preparation method and flowing gas composition. In addition, α-MoC1−x phase showed better stability than β-Mo2C phase in the DRM reaction. According to their research, under flowing Ar gas, the precursors prepared by ion-exchange (IE), incipient wetness impregnation (IWI) and mechanical mixture (MM) methods were transformed into a α-MoC1−x, α-MoC1−x/β-Mo2C mixture and β-Mo2C, respectively. However, under flowing H2 gas, all the precursors were converted to β-Mo2C, regardless of the precursor preparation method. The illustrating figure can be seen below (Figure 4). In the sequent test, the catalyst prepared by ion-exchange at 900 °C at Ar (IE-Ar-900 catalyst) showed high activity (~87% CH4 conversion, ~94% CO2 conversion and ~82% H2 selectivity) and stability within 12 h. By contrast, under the same test condition, the performance of catalysts prepared by incipient wetness impregnation and mechanical mixture at 900°C at Ar (IWI-Ar-900 and MM-Ar-900 catalysts) showed a gradual decline and rapid decline, respectively. Since the main Mo carbide phases in these three samples are α-MoC1−x, mixed-phase α-MoC1−x and β-Mo2C, single-phase β-Mo2C, respectively, the results indicated that the carbide catalyst stability ranked in the order of α-MoC1−x > mixed-phase α-MoC1−x and β-Mo2C >β-Mo2C. The authors proposed the following explanation: it was widely accepted that there were two possible mechanisms of DRM, the redox mechanism, and the noble metal-type mechanism. The noble metal type mechanism is preferable for DRM over carbide catalysts. Meanwhile, the contribution of the noble metal-type mechanism to the DRM activity on the α-MoC1−x was more than that on the β-Mo2C, which accounted for the fact that the former showed better stability than the latter [72].
York et al. explored the relationship between DRM test pressure and stability of Mo2C catalysts. The catalytic performances in DRM towards β-Mo2C with different pressure were tested. The conversion of CH4 can reach 92.4% at 847 °C under conditions of gas hourly space velocity (GHSV) = 2.8 × 103 h−1 at 1 bar. However, when the pressure was set at 8.3 bar the sample displayed a conversion drops to 62.5%. Interestingly, at ambient pressure catalyst deactivation occurred, and this was clearly observed after 8 h. This is because the initial β-Mo2C was converted to MoO2, which has only very low activity for DRM reaction. By contrast, when the experiment was run at slightly elevated pressure (about 8 bar), high activity was maintained for the duration of the experiments (typically 144 h) with no bulk carbon deposition occurring on the catalyst [73]. Sometimes, the ratio of metal sites and Mo will also influence the deactivation of Mo2C catalysts in DRM reaction. Shi et al. studied DRM over Ni-Mo2C catalysts with Ni/Mo molar ratios of 1/3, 1/2, and 1/1 (denoted as Ni-Mo2C (1/3), Ni-Mo2C (1/2), and Ni-Mo2C (1/1), respectively). Characterizations of the spent samples revealed that the deactivation of Ni-Mo2C (1/1) was due to coke formation whereas that of Ni-Mo2C (1/3) was due to bulk oxidation of Mo2C into MoO2. The CO2 conversion over these two catalysts in the DRM reaction decreased a lot after less than 4 h testing. Only at a Ni/Mo molar ratio of 1/2, a catalytic oxidation–reduction cycle could be established [74].
In summary, as one of the most popular TMC catalysts, molybdenum carbides can be used as both supports and active sites in different CO2 utilization process, such as DRM, rWGS, CO2 methanation and methanol synthesis. When it was used as support, the addition of active metals can improve the catalytic activity and sometimes lead the reaction to different products. Some other factors also have combined effects in the catalytic performance, such as the ratio of active metal sites and Mo, the different phases, the metal/carbon ratio of the molybdenum carbides, and testing conditions.

3.2. Tungsten Carbide

Since 1973, when Levy and Boudart reported that α-WC displayed reactivity similar to Pt for neo-pentane isomerization, tungsten carbide catalysts started to attract a lot of attention [20]. Unlike molybdenum carbides that can be used in a variety of reactions, tungsten carbides are mainly applied in DRM. They show high DRM activity and good resistance to coke formation. According to some precious literatures, the relative activities of a number of the DRM catalysts were established to be Mo2C > Ir > WC > Pd > Pt (reaction pressure = 2 bar) and Mo2C = WC > VC > NbC > TaC (reaction pressure = 8.0 bar) [75].
Yao et al. compared the different performance of Ni-WC and Ni-Mo2C with various Ni/M (M = Mo and W) molar ratios for DRM. The results are as shown below (Figure 5). For the Ni-WC and Ni-Mo2C catalysts with high Ni/M molar ratios (1:2 and 1:9), the catalytic performance and stability are similar during the test period. However, the performance of Ni-Mo2C with 1:21 Ni/M ratio decreased rapidly after 5 h, whereas the performance of Ni-WC with same Ni/M ratio remained active and stable over a 12 h test. The superior stability of Ni-WC is attributed to the better ability of Ni-WC to keep control of the crystal structure than the Ni-Mo2C (1/21) catalyst in the DRM reaction. As pointed out by many researchers, bulk oxidation of Mo2C to MoO2 is the main reason for deactivation of Ni-Mo2C, but Ni-WC (1/21) remained resistant to oxidation. In addition, severe sintering of Ni-Mo2C particles occurred during the high-temperature DRM reaction. As for Ni-WC particles, there was no obvious size change after reaction, which could also account for their stable catalytic performance [75].
In order to investigate the morphological impacts on the catalytic performance for DRM reaction, two geometries of tungsten carbide nanomaterials, nanorods, and nanoparticles with different exposed facets were synthesized by Mounfield et al. γ-Al2O3 was chosen as the support due to its high thermal and mechanical stability. Reactions were carried out under a mixture of 1:1 CH4/CO2 with a total flow rate of 30 mL/min at 900 °C and 1 bar. The results show that β-W2C nanoparticles maintained high activity and exhibited less coke formation for more than 40,000 turnovers, while α-WC nanorods began to deactivate after only 8000 turnovers. The extraordinary stability can be assigned to the inherent disorder and presence of carbon vacancies in the β-W2C phase nanoparticles. By contrast, α-WC nanorods do not have the same degree of defects. These inherent carbon vacancies in the carbide lattice likely facilitate the oxidation/recarburization reaction that leads to higher activity while preserving the active catalyst and minimizing coke deposition [76].
Yan et al. synthesized tungsten-promoted biochar by impregnation method. The catalytic performance of DRM towards the tungsten-promoted biochar catalyst has been tested at a CH4/CO2 ratio of 1, 5 bar and GHSV of 6000 h−1. Low feed conversion (8.9% for CH4 and 20% for CO2) was observed at a low temperature (600 °C). When the temperature reached at 750 °C, the conversion of CO2 and CH4 increased to 65% and 33% respectively. In addition, the catalyst was found to be very stable at 850 °C for a period of over 500 h (Figure 6). The CH4 and CO2 conversions decreased steadily during the first 20 h at 850 °C and then stabilized at 93% and 83%, respectively, with a CO yield of 91% and a H2/CO ratio after 500 h run-time remaining at around 0.87–0.91. The extraordinary stability of the WC/biochar catalyst could be explained by the transmission electron microscopy (TEM) result. The spent WC/biochar catalyst sample showed that the particles were more uniform with size range 5–10 nm after 500 h testing, and no significant sintering of WC nanoparticles and coking on the WC nanoparticles was observed [58]. As a caveat it should be mentioned that the stability tests was conducted under conditions not really far from equilibrium conversions so the apparent stability should be taken with caution.
Some bimetallic transition metal carbides are also active for DRM. The catalytic performance of cobalt tungsten carbide was explored by Shao et al. Co6W6C catalyst was tested at temperature range from 500 °C to 850 °C and then back down to 500 °C. It turns out that this catalyst is ineffective below 850 °C. This is because the surface oxidation happened during the low temperature range reaction (500 °C–850 °C), Co6W6C on the surface is converted to metallic oxide(s) (CoWO4) (Equation (5)). The oxides are ineffective for DRM.
Co6W6C + (26−x)Os ↔ 6CoWO4 + xCO + (1−x)CO2
However, during the reaction process at 850 °C or greater, the material goes through a transformation to an active phase containing Co, WC, and C as bulk phases (Equation (6)).
CoWO4 + 2CH4 ↔ Co + WC + C+ H2O
Once these phases are formed, the material is active, selective and stable even at lower temperatures. As can be seen from Figure 7, it takes around 30 h for the catalyst to finish stabilization. During the unstable periods, the carbon balance value increased from 70% to 90%. The 20% difference is probably caused by the carbon deposition on the surface of the catalysts.
In addition, tungsten carbide can be used in rWGS reaction. Unpromoted and alkali metal promoted WC supported on high surface area γ-Al2O3 (WC/γ-Al2O3) were studied for the low-temperature rWGS reaction by Morse et al. The activity and selectivity for the synthesized catalysts were tested for the rWGS at 350 °C with a weight hourly space velocity (WHSV) of 1.01 mL g−1s−1 and an H2: CO2 ratio of 3:1 at a pressure of 20 bar. The CO2 conversion over WC/γ-Al2O3 and K-WC/γ-Al2O3 are 24.3% and 20.3%, respectively, which are commendable results given the selected low temperatures. However, the CO selectivity towards K-WC/γ-Al2O3 (98.1%) is more than 10% higher than the value over WC/γ-Al2O3 (88%). Such changes to catalyst performance may be rationalized by structural and electronic effects from the addition of alkali metal promoters. Scanning electron microscopy (SEM) reveals significant differences in the morphology of the catalysts (Figure 8). As for unpromoted WC/γ-Al2O3, clear segregation between tungsten-rich regions and the γ-Al2O3 support can be observed. On the other hand, the K-promoted catalysts are composed of much smaller, better dispersed tungsten-rich regions. In addition, X-ray photoelectron spectroscopy (XPS) results indicates a greater extent of carburization of the K-promoted catalysts, pointing out that potassium acts as a structural and electronic promoter, attenuating surface chemistry and catalyst dispersion, while increasing the extent of tungsten carburization [78].

3.3. Iron Carbide

In most instances, iron carbide is known to catalyse the Fischer–Tropsch synthesis [79,80,81,82] and it is believed to be the active phase for hydrocarbon production [69,83]. The performance of iron carbide over CO2 utilization process are less discussed. However, some attempts have been made to apply this kind of material for CO2 hydrogenation reactions recently. Liu et al. investigated the CO2 activation mechanism over thermodynamically stable χ-Fe5C2 (510) and θ-Fe3C (031) facets by performing periodic density functional theory (DFT) calculations. Four major pathways of CO2 activation were examined, including the direct dissociation of CO2 and the H-assisted intermediates of *COOH, *HCOO, and *CO + *OH. Both χ-Fe5C2 and θ-Fe3C have proven to be active for CO2 direct dissociation. CO2 direct dissociation to *CO and *O is favorable on χ-Fe5C2 and θ-Fe3C. Furthermore, H-assisted pathways exist in parallel. This work indicates that χ-Fe5C2 and θ-Fe3C are promising candidates for direct CO2 dissociation and hydrogenation with lower activation barriers compared to metallic Fe and magnetite [84].
In addition, iron carbide can be used in CO2 methanation. As mentioned before, CO2 methanation is a reversible and exothermic reaction. Although it is thermodynamically favourable at low temperatures, the high kinetic barrier for the activation of CO2 is the main challenge to achieve high CH4 yields when a low temperature range is considered [85]. Traditionally, CO2 methanation is performed in a continuous flow reactor using conventional external heating. Recently, magnetic hyperthermia has been applied in heterogeneous catalysis. The concept is based on the fact that ferromagnetic materials placed in a high-frequency alternating magnetic field release heat through hysteresis losses. Therefore, the heat can be directly and evenly distributed within the catalyst by using magnetic nanoparticles (NPs). Then, the requirement for heating the whole reactor system is no longer needed. Furthermore, the target temperature can be reached by magnetic induction heating in a few seconds [86,87]. Based on this heating system, Kale et al. explored the catalytic performance towards Fe2.2C-Ni/SiRAlOx or Fe2.2C/Co-Ni/SiRAlOx catalysts. They demonstrated that combining a magnetically hard (Co NRs) and a magnetically soft material (Fe2.2C NPs) as heating agents permit exploiting the soft material to attain a temperature necessary for the hard material to start heating. Therefore, for the combined Fe2.2C/Co-Ni/SiRAlOx system, excellent catalytic performances (90% of CO2 conversion and 100% CH4 selectivity) are achieved even at a very low field, namely 16 mT [56].

3.4. Titanium Carbide

As one of the TMCs, TiC can be used as a high active catalyst for the catalytic hydrogenation of CO2 because it is able to strongly trap and activate CO2 as the above three TMCs catalysts [63]. Among the methods which can enhance the catalytic activity of TiC, doping is the mostly widely used. This strategy has already been successfully applied to enhance the catalytic performance of metal oxides. The investigations dealing with TiC catalysts can be divided into two categories: theoretical research and experimental study.
For the theoretical research, López et al. firstly investigated the possible effects of surface metal doping of TiC by using transition metal (Cr, Hf, Mo, Nb, Ta, V, W, and Zr) as dopants. According to the periodic slab models with large supercells and state-of-the-art density functional theory (DFT) based calculations, CO2 adsorption is enhanced by doping with transition metals [88]. After that, the authors explored other possibilities which include non-transition metals elements (Mg, Ca, Sr, Al, Ga, In, Si, Sn) as well as late transition metals (Pd, Pt, Rh, Ir) and lanthanides (La, Ce). As with the results from previous study, the introduction of dopants replacing one Ti surface atom makes significant difference on the CO2 adsorption properties. In all the studied cases, CO2 appears as bent and, hence, activated. The effect is especially pronounced for dopants with large ionic crystal radii. The larger the ionic crystal size of the dopant, the larger the CO2 adsorption energy. This finding provides a useful descriptor that allows one to predict the effect on the adsorption energy of other dopants without needing to carry out any DFT calculation. Hopefully further experimental works can be triggered in this field [89].
For the experimental studies, catalysts combined Au, Cu particles with TiC (001) display a very high activity for the catalytic hydrogenation of CO2. Vidal et al. found that small Cu and Au particles in contact with a TiC (001) surface undergo a charge polarization that makes them very active for CO2 activation and the catalytic synthesis of methanol. The apparent activation energy for methanol synthesis decreases from 25.4 kcal/mol on Cu (111) to 11.6 kcal/mol on Cu/TiC (001). The TOFs for methanol production on Cu/TiC (001) are 170−500 times much larger than those on Cu (111). Also, the catalytic activities for methanol synthesis between Cu/TiC (001), Au/TiC (001) systems and conventional Cu/ZnO catalysts have been compared in their work. Cu/TiC (001) and Au/TiC (001) systems exhibit better performance than the traditional one, indicating that TiC can be an excellent support for enhancing the ability of noble metals to bond and activate CO2 [90]. After that, Rodriguez et al. explored the specific products of catalytic CO2 hydrogenation over Cu/TiC, Au/TiC, Ni/TiC catalysts. CO is found to be the main product which is produced by rWGS reaction due to the small two-dimensional particles or clusters which were in close contact with TiC. In the cases of Au/TiC (001) and Cu/TiC (001), a substantial amount of methanol is also produced, but no methane is detected. Ni/TiC (001) produces a mixture of CO, methanol, and methane. The authors also proved that the catalytic activities of the admetals are highly depended on their coverage on the carbide surface. Small two-dimensional particles or clusters of the admetals in close contact with TiC (001) were found to be the most active formation [42]. Since Au/TiC was proved to be active for the rWGS reaction and CO2 hydrogenation to methanol, Asara et al. further explored the catalytic activity of Au/TiC towards the hydrogenation of CO or CO2 with periodic DFT calculations on model systems. The result shows that direct hydrogenation of CO to methanol is hard to achieve on Au/TiC due to the high activation barriers. Hence, when dealing with mixtures of syngas (CO/CO2/H2/H2O), CO could be transformed into CO2 through the WGS reaction with subsequent hydrogenation of CO2 to methanol [91].

3.5. Other Carbides

As noted before, the above four TMCs have been used widely due to their superior performance, some other TMCs catalysts are rarely reported because they are less active or not active in CO2 utilization field. For instance, TaC is almost inactive as CO2 hydrogenation catalysts [92]. However, there are still some relevant references and inspiring results in the less-researched areas, such as the application of cobalt carbide and vanadium carbide.
Kim et al. reported a Na-promoted CoFe2O4 catalysts supported on carbon nanotubes (Na–CoFe2O4/CNT) which exhibited high CO2 conversion (~34%) and light olefin selectivity (~39%), outperforming other reported Fe-based catalysts under similar reaction conditions. The author attributed the superior performance to the facile formation of a unique bimetallic alloy carbide (Fe1–xCox)5C2 with a Hägg carbide structure, which was the active catalytic site for enhanced activity and preferential chain growth. The carburization reaction was facilitated by Na promoter [93]. In addition to cobalt carbide, two vanadium carbides, one mostly containing stoichiometric VC and the other being C-defective V8C7, were synthesized for the rWGS reaction by a gel-like method by Pajares et al. The rWGS reactions were tested at following conditions: mcat = 150 mg, CO2/H2/N2 = 1/3/1, GHSV = 3000 h−1, p =1 bar. The sample containing more V8C7 shows a higher CO2 conversion and CO selectivity at all temperature range (350–500 °C), especially at low temperature. DFT calculations confirm that C vacancies in V8C7 are responsible for the observed catalytic behavior, allowing reactants to adsorb more strongly and lowering the energy barrier for both H2 and CO2 dissociation steps [94].

4. Limitations of TMCs

Although TMCs are desirable materials for CO2 utilization reactions due to their extraordinary catalytic properties, some of their inherent properties still hindered the maximization of their performance. For example, the fresh surfaces of most TMCs catalysts are very reactive to air, such as Mo2C [95] and FexC [80]. To avoid violent oxidation, passivation on the surfaces of TMCs is a common solution. The majority of the literature on carbide catalysts reports results obtained with carbides that are passivated by flowing low concentrations of O2 in an inert diluent over the fresh carbide, and it is common practice to use 0.5 or 1% O2 [96,97]. However, the degree of oxidation is not always easy to control. Therefore, some other agents and conditions of passivation have been explored. Mehdad et al. investigated the toluene hydrogenation activity of Mo2C catalysts which used CO2, H2O or O2 as passivation agents respectively. The result shows that H2O and CO2 are unsuitable for Mo2C passivation in this case because high temperature is required for the passivation process when H2O and CO2 were used as agents. H2O reacted with the carbide surface only at 505 °C, and then it removed carbon from the surface at this temperature. CO2 needed a temperature of 580 °C to dissociate on the surface of molybdenum carbide. At lower temperatures, neither H2O nor CO2 adsorbed strongly enough to passivate the carbide surfaces [95].
In addition, passivation is not always helpful to the catalysts’ performance. Nagai et al. showed that passivation of molybdenum carbide with dilute O2 reduced its activity for CO2 hydrogenation to form CO and CH4 [98]. Hence, in some cases, the elements that have low electronegativity (such as alkali metals) can be used as a promoter to maintain metal carbide in low valence and diminish the impact of passivation. Shou et al. confirm that alkali metal can reduce the sensitivity of the catalyst to passivation by 1% O2. The passivation of unpromoted Mo2C/Al2O3 decreased the overall activity of the catalyst, whereas passivation of Rb promoted Mo2C/Al2O3 did not significantly influence the activity [99]. In our previous work, the addition of Cs in Mo2C catalyst has also been proved to have a reduction effect on the surface of the catalysts [33].

5. Conclusions

This overview summarized the recent advance of different TMC catalysts towards gas phase CO2 utilization processes. The enhanced properties of TMC catalysts and the explanations are gathered in Table 3. From the composition perspective, TMCs could be used as active sites, promoters, and in most cases, supports. The yellow squares in Figure 9 show the elements which can form TMC compounds. Among these TMC materials, Mo2C and WC are the most widely studied materials which can be applied directly for CO2 utilization reactions or combined with active metal sites to form enhanced catalysts. The elements in red squares are the most researched active metals. The combination of different TMCs and active metals could lead to different catalytic activities towards target reactions. The catalytic performance depends on many factors, such as the even distribution of active metals, the electronic interaction between active sites and TMC supports, the carburisation/decarburisation capacity as well as the resistance towards sintering. For a certain active site and TMC support, the catalytic activity is still subjected to many changes, such as the ratio of active site and transition metal, synthesis method and catalyst’s pre-conditioning.
Overall this work showcases the features of TMCs as a very promising family of catalytic materials for CO2 conversion reactions. Certainly, the transition towards a low-carbon future in the context of a circular economy will rely on sustainable catalytic processes and engineered materials with tuneable properties such as TMCs will play a vital role in addressing this global challenge.

Author Contributions

Authors declare equal contributions to all sections of this work. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by Department of Chemical and Process Engineering at the University of Surrey and the EPSRC grant EP/R001588/1. LPP acknowledge Comunitat Valenciana for her APOSTD2017 fellowship. This work was also partially sponsored by the CO2Chem through the EPSRC grant EP/P026435/1.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Various pathways for CO2 utilization reprinted from [12] with permission from Elsevier.
Figure 1. Various pathways for CO2 utilization reprinted from [12] with permission from Elsevier.
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Figure 2. Transition metal carbide formation in periodic table. Blue: Transition metal carbides; Red: elements that do not form carbide.
Figure 2. Transition metal carbide formation in periodic table. Blue: Transition metal carbides; Red: elements that do not form carbide.
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Figure 3. (A) CO2 conversion (B) CO and CH4 selectivity for the β-Mo2C, Cu-Mo2C, Cs-Mo2C, Cu-Cs-Mo2C and commercial Mo2C.
Figure 3. (A) CO2 conversion (B) CO and CH4 selectivity for the β-Mo2C, Cu-Mo2C, Cs-Mo2C, Cu-Cs-Mo2C and commercial Mo2C.
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Figure 4. Schematic illustrating the reaction pathways during the carburization of different Mo oxide precursors in Ar or H2 gas reproduced from reference [72] with permission from The Royal Society of Chemistry.
Figure 4. Schematic illustrating the reaction pathways during the carburization of different Mo oxide precursors in Ar or H2 gas reproduced from reference [72] with permission from The Royal Society of Chemistry.
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Figure 5. Lifetime study of the Ni-Mo2C and Ni-WC catalysts with various Ni/M (M = Mo and W) ratios in dry reforming of methane (DRM) (T = 800 °C, P = 1 bar, CH4/CO2 = 1, and weight hourly space velocity (WHSV) = 6000 cm3g−1h−1) reproduced from reference [75] with permission from The Royal Society of Chemistry.
Figure 5. Lifetime study of the Ni-Mo2C and Ni-WC catalysts with various Ni/M (M = Mo and W) ratios in dry reforming of methane (DRM) (T = 800 °C, P = 1 bar, CH4/CO2 = 1, and weight hourly space velocity (WHSV) = 6000 cm3g−1h−1) reproduced from reference [75] with permission from The Royal Society of Chemistry.
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Figure 6. The lifetime test of DRM over the tungsten carbide nanoparticle in biochar matrix at 850 °C, 5 bar, gas hourly space velocity (GHSV) of 6000 h−1 and a constant feed CH4/CO2 ratio of 1 reproduced from reference [58] with permission from The Royal Society of Chemistry.
Figure 6. The lifetime test of DRM over the tungsten carbide nanoparticle in biochar matrix at 850 °C, 5 bar, gas hourly space velocity (GHSV) of 6000 h−1 and a constant feed CH4/CO2 ratio of 1 reproduced from reference [58] with permission from The Royal Society of Chemistry.
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Figure 7. Catalytic performance of Co6W6C at 850 °C and 3.4 bar adapted with permission from [77] Copyright (2005) American Chemical Society.
Figure 7. Catalytic performance of Co6W6C at 850 °C and 3.4 bar adapted with permission from [77] Copyright (2005) American Chemical Society.
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Figure 8. Scanning electron microscopy (SEM) images and corresponding energy-dispersive X-ray spectroscopy (EDS) maps for the “H2 treated” (A) unpromoted, (B) K-promoted WC/γ-Al2O3 reprinted from [78] with permission from Elsevier.
Figure 8. Scanning electron microscopy (SEM) images and corresponding energy-dispersive X-ray spectroscopy (EDS) maps for the “H2 treated” (A) unpromoted, (B) K-promoted WC/γ-Al2O3 reprinted from [78] with permission from Elsevier.
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Figure 9. The distribution of elements in periodic table for the catalysts used in CO2 utilization process. Red: active components; Yellow: supports.
Figure 9. The distribution of elements in periodic table for the catalysts used in CO2 utilization process. Red: active components; Yellow: supports.
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Table
Table 1. Information of four phase of molybdenum carbide adapted with permission from [64].
Table 1. Information of four phase of molybdenum carbide adapted with permission from [64].
PhaseStructuresStacking SequenceCrystal View
α-MoC1-X (NaCl type)CubicABCABC Catalysts 10 00955 i001
β-Mo2C (Fe2N type)HexagonalABAB Catalysts 10 00955 i002
γ-MoC (WC type)HexagonalAAAA Catalysts 10 00955 i003
η-MoC (MoC type)HexagonalABCABC Catalysts 10 00955 i004
Table
Table 2. Summary of conversion, turnover frequency (TOF) and selectivity of selected bimetallic catalysts, Mo2C and 7.5 wt % Co-Mo2C, adapted with permission from [2].
Table 2. Summary of conversion, turnover frequency (TOF) and selectivity of selected bimetallic catalysts, Mo2C and 7.5 wt % Co-Mo2C, adapted with permission from [2].
CatalystCO2 Conversion (%)TOF (min−1)CO:CH4 Ratio
PtCo/CeO26.614.64.5
PdNi/CeO22.55.60.6
Mo2C8.725.714.5
Co-Mo2C9.516.151.3
Table
Table 3. Summary of CO2 utilization process using different transition metal carbide (TMC) catalysts.
Table 3. Summary of CO2 utilization process using different transition metal carbide (TMC) catalysts.
SupportsActive MetalsPromotersReactionsComments
β-Mo2CCo rWGS
(reverse water gas shift)		CoMoCyOz phase in Co-Mo2C is an active phase which can dissociate CH4 hence improve the catalytic performance (especially CO selectivity) of Mo2C [2].
Cu The strong interaction between Cu and β-Mo2C can effectively promote the dispersion of supported copper and prevent the aggregation of Cu particles [67].
Cu, Ni, Co CO selectivity: Cu/Mo2C > β-Mo2C > Ni/Mo2C > Co/Mo2C.
CO2 conversion: Cu/Mo2C < β-Mo2C < Ni/Mo2C < Co/Mo2C [68].
CuCsThe electropositive character of Cs facilitates the electronic transfer from Cs to Mo and leads to an electronically rich surface which favours the selectivity towards CO [54].
α-Mo2C CO2 dissociation toward CO can happen at ambient temperature at the surface of α-Mo2C and the presence of Mo2C (101)-Mo/C surface facet can be serve as a possible explanation of the observed reactivity [66].
Al2O3Mo2C/MoNiCO2 methanationThe carburization process enhances the basicity of Ni-Mo2C/Al2O3 and thus CO2 absorption on their surface [70].
β-Mo2C,δ-MoC and TiC Methanol synthesisTMC catalysts with a metal/carbon ratio of 1 (δ-MoC and TiC) were considered to be more selective than the catalysts with a metal/carbon ratio of 2 (β-Mo2C) [59].
α-MoC1−x β-Mo2C DRM
(dry reforming of methane)		The phase of the molybdenum carbides obtained depended considerably on the precursor preparation method and flowing gas composition (Ar or H2).
α-MoC1−x phase showed better stability than β-Mo2C phase in the DRM reaction [72].
β-Mo2C Testing pressure is one of the critical reasons for catalyst deactivation. Clear deactivation occurred at β-Mo2C after 8h test at ambient pressure. At same condition, high activity was maintained for 144 h with no bulk carbon deposition at 8 bar [73].
Mo2CNi DRMThe ratio of active metal sites (Ni) and Mo will influence the deactivation of Mo2C catalysts in DRM reaction. The Ni-Mo2C catalyst with Ni/Mo molar ratios of 1/2 is the most stable one [74].
SiRAlOxCo, NiFe2.2CCO2 methanationAs a magnetically soft material, Fe2.2C NPs (nanoparticles) can be used as heating agent in a magnetic hyperthermia system for CO2 methanation [56].
TiCCu, Au Methanol synthesisCharge polarization happened between Au, Cu particles and TiC (001) surface makes them very active for CO2 activation and the catalytic synthesis of methanol [90].
Cu, Au, Ni CO2 hydrogenationMain product
Au-TiC and Cu-TiC: CO, methanolNi-TiC: CO, methanol, methane [42]
WC Mo2CNi DRMNi-WC is more stable than Ni-Mo2C in DRM reaction due to the fact that compared with Ni-Mo2C, the Ni-WC catalysts showed better ability to keep control of crystal structure and better resistance to sintering [75].
γ-Al2O3α-WC β-W2C β-W2C nanoparticles exhibited higher stability than α-WC nanorods due to the inherent disorder and presence of carbon vacancies in the β-W2C phase nanoparticles which can facilitate the reaction and prevent from coking [76].
biocharWC Uniform particle distribution with little coke formation after 500 h on stream, indicating that the small particle size contributed directly to the stability of the catalyst [58].
Co6W6C Co6W6C is ineffective for DRM below 850 °C. It is active after 30 h DRM inlet gas treatment at 850 °C, because Co, WC were formed after the treatment. Co, WC are the actual active phase [77].
γ-Al2O3WCKrWGSK acted as a structural and electronic promoter in K-WC/γ-Al2O3, attenuating surface chemistry and catalyst dispersion hence improve the CO selectivity in rWGS [78].
CNTCoFe2O4NaCO2 hydrogenation(Fe1–xCox)5C2 with a Hägg carbide structure is the active site in the catalyst for enhanced activity and preferential chain growth hence improve the catalytic performance [93].
VC/V8C7 rWGSV8C7 shows a higher CO2 conversion and CO selectivity and C vacancies in V8C7 are responsible for the better catalytic behavior [94].

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Zhang, Q.; Pastor-Pérez, L.; Gu, S.; Ramirez Reina, T. Transition Metal Carbides (TMCs) Catalysts for Gas Phase CO2 Upgrading Reactions: A Comprehensive Overview. Catalysts 2020, 10, 955. https://doi.org/10.3390/catal10090955

AMA Style

Zhang Q, Pastor-Pérez L, Gu S, Ramirez Reina T. Transition Metal Carbides (TMCs) Catalysts for Gas Phase CO2 Upgrading Reactions: A Comprehensive Overview. Catalysts. 2020; 10(9):955. https://doi.org/10.3390/catal10090955

Chicago/Turabian Style

Zhang, Qi, Laura Pastor-Pérez, Sai Gu, and Tomas Ramirez Reina. 2020. "Transition Metal Carbides (TMCs) Catalysts for Gas Phase CO2 Upgrading Reactions: A Comprehensive Overview" Catalysts 10, no. 9: 955. https://doi.org/10.3390/catal10090955

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