Development and Experiments of an Electrothermal Driven Deep-Sea Buoyancy Control Module
Abstract
:1. Introduction
2. Materials and Design
2.1. Thermal Expansion Capacity of Paraffin
2.2. Module Design and Fabrication
- The attachment structure of the heating wire is composed of a ceramic tube and bolt. A heating wire limit slot is machined on the ceramic tube for fixing the position of the heating wire.
- These iron bolts not only act as a rack but also serve as electrodes for the heating wire. Inside the module, the two ends of the Ni-Cr alloy wire are welded to two bolts, respectively. The bolts exposed outside the module are also connected to the input electrode by welding.
- The Ni-Cr alloy wire is wound on the ceramic insulating structure with a spiral structure and distributed evenly in the paraffin to obtain better heat transfer efficiency.
- There is no adhesion between the exposed end of the bolt and the silicone base housing, and a clamping ring is placed on the housing in this position to prevent the paraffin from leaking when it is heated to a liquid during operation.
3. Experimental Procedures
3.1. Melting Experiment of Paraffin
3.2. Buoyancy Testing
3.3. Rise and Levitation
3.3.1. Rise and Levitate in the Tank
3.3.2. Deep-Sea Tests in the South China Sea
4. Results
4.1. The Process of Electroheating Paraffin Phase-Change
- At the beginning of paraffin melting, the heat transfer form between the heating wire and paraffin is mainly heat conduction. After the liquid region is formed, the heated liquid paraffin expands in volume and decreases in density. The liquid paraffin expands along the holes or gaps around the molten pool, which may lead to sudden local temperature rise (as shown in Figure 9, under the condition of P = 50 W, when the heating time is 30 s, the temperature curve at K02 changes suddenly). After the molten pool is formed, the heated liquid paraffin generates a thermal upwelling driven by buoyancy due to its reduced density. This kind of movement inside the molten pool makes the heat in the molten pool continuously transferred to the upper part, making the upper part of the molten pool hotter than the lower part. Therefore, the solid paraffin on top of the molten pool continues to melt, whereas the paraffin on the bottom does not melt easily.
- In the process of melting after being heated by the electric heating wire, the paraffin will gradually form a stable temperature field, and the temperature of each position will fluctuate in a small range. Regions that have reached a stable temperature during the continuous melting process will not experience a significant increase in temperature.
- The stable temperature field will be disturbed by the irregular thermal upwelling, and the irregular thermal upwelling in paraffin will break the original equilibrium and form a new stable temperature field, Figure 10.
- With the increase of heating power, the steady-state temperature of paraffin increases, and the time from heating to melting is shortened, Figure 11.
4.2. Buoyancy Regulation Performance
4.3. The Independent Rise and Fall of BCM
5. Discussion
- Special attention should be paid to the welding reliability between Ni-Cr heating wire and electrode in the fabrication of the heating unit. Weak welding will make the buoyancy adjustment module produced short-circuit fault in the process of use.
- The metal mold must be preheated to above the melting point of paraffin when pouring the paraffin. Otherwise, the liquid paraffin will cool down quickly when pouring into the mold. The paraffin solids formed in this way will be mixed with many bubbles, which will seriously affect the quality of the finished product, resulting in waste products.
- Vacuum operation at high temperatures after pouring paraffin can reduce the bubbles in solid paraffin. The slow cooling of paraffin and the avoidance of supercooling caused by the temperature drop can also significantly improve the forming quality of paraffin solids.
- The curing process of silica gel should not be accelerated in a high-temperature environment. At high temperatures, the morphology of paraffin will change uncontrollably, and the product quality is better with the method of curing at room temperature.
6. Conclusions
Author Contributions
Funding
Conflicts of Interest
References
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Parameter | Symbol | Values |
---|---|---|
Physical dimensions of BCM | / | (mm) |
Weight of prototype in air | Ga | 720 g |
Weight of the PCM filled in | m | 170 g |
Weight of BCM in water | Gw | 80 g |
Range of tension sensor | F | 0–4.9 N |
Environmental stress | P1 | 0.1 MPa |
Environment temperature | T0 | 20 °C |
Voltage range of the power supply for heating | U | 0–48 V |
Data acquisition frequency | / | 1 Hz |
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Hou, J.; Zou, W.; Li, Z.; Gong, Y.; Burnashev, V.; Ning, D. Development and Experiments of an Electrothermal Driven Deep-Sea Buoyancy Control Module. Micromachines 2020, 11, 1017. https://doi.org/10.3390/mi11111017
Hou J, Zou W, Li Z, Gong Y, Burnashev V, Ning D. Development and Experiments of an Electrothermal Driven Deep-Sea Buoyancy Control Module. Micromachines. 2020; 11(11):1017. https://doi.org/10.3390/mi11111017
Chicago/Turabian StyleHou, Jiaoyi, Weifeng Zou, Zihao Li, Yongjun Gong, Vitalii Burnashev, and Dayong Ning. 2020. "Development and Experiments of an Electrothermal Driven Deep-Sea Buoyancy Control Module" Micromachines 11, no. 11: 1017. https://doi.org/10.3390/mi11111017
APA StyleHou, J., Zou, W., Li, Z., Gong, Y., Burnashev, V., & Ning, D. (2020). Development and Experiments of an Electrothermal Driven Deep-Sea Buoyancy Control Module. Micromachines, 11(11), 1017. https://doi.org/10.3390/mi11111017