1. Introduction
In the United States, corn (
Zea mays) is an important grain and forage crop and is used as the primary energy ingredient in livestock feed. As a cereal, corn is subject to infection by numerous diseases including fungal diseases of the
Aspergillus,
Fusarium and
Penicillium genera [
1]. Colonization and growth of these fungi can lead to a variety of impacts on the crop, such as reduced yield and altered quality, as well as mycotoxin contamination [
2]. Mycotoxins, or secondary metabolites produced by molds, are particularly problematic for livestock production due to capability of these compounds to modulate metabolism and microbial response including adverse effects on intestinal and immune health, reproduction, gain and efficiency [
3].
The growth of molds and the production of mycotoxins is influenced by a variety of factors including climatic conditions, agronomic practices and physical handling of grains and plant material [
4]. Furthermore, mycotoxins can be produced at all steps of crop and feed production, i.e., before harvest, at harvest, during feedstuff storage, throughout feed processing, during storage of complete feeds or at feed out on-farm. If mycotoxins are formed at any of these steps, decreasing their contamination levels by chemical, biochemical or physical means is difficult due to their inherent stability to temperature, pH [
3,
4] or other biotic detoxification approaches. Therefore, livestock are likely to consume mycotoxins which could lead to negative effects on health and performance.
Although global mycotoxin regulations tend to focus on a few key mycotoxins individually, there are many different types of mycotoxins including conjugated and emerging mycotoxins [
5,
6]. Additionally, crops are rarely contaminated with one mycotoxin but rather numerous mycotoxins simultaneously. A recent survey of corn silage from Flanders, Belgium indicated that 47% of samples contained five or more mycotoxins out of the 22 analyzed [
5]. As animals are chronically exposed to mixtures of mycotoxins during their entire lifecycle, even lower concentrations may result in interactions that impact health, production, and efficiency [
7]. Therefore, assessing the presence of multiple mycotoxins in feedstuffs and finished rations is of importance, even when those mycotoxins may be below regulatory limits.
In the past decade, numerous surveys have been published from around the world showing mycotoxin contamination profiles. However, few have focused on North American corn production, with even fewer investigating mycotoxin profiles in both corn grain and whole plant corn silage. Thus, the aim of this research was to investigate mycotoxin profiles in corn grain and corn silage harvested in the United States of America over a 7-year period from 2013 to 2019. Furthermore, all samples in this study were analyzed for 35 individual mycotoxins that included isomers, conjugated and emerging mycotoxins, to track the occurrence of multiple mycotoxins in these commodities over time and without decision bias.
3. Discussion
Corn, as both a grain and forage source, is an important component of rations for livestock. However, this crop is susceptible to contamination with mycotoxins which can adversely impact the performance and health of animals. When naturally mycotoxin contaminated feedstuffs are consumed, unexpected health challenges can be observed including, but not limited to, gastrointestinal and internal organ damage, immune suppression, altered reproductive performance, lowered antioxidant status, reduced growth rates and poorer feed efficiency [
10,
11]. Mycotoxins do not need to be consumed at high levels to result in challenges to the animal. In fact, exposure to mycotoxins chronically and/or at lower concentrations that are below levels suggested by regulatory organizations, can negatively impact animal performance [
7,
12]. Furthermore, consumption of multiple mycotoxins simultaneously can further increase risk to the animal [
12,
13,
14]. As a result, even minimal exposure to multiple mycotoxins could impact the efficiency and profitability of a farm.
Multiple mycotoxins were the norm in the samples analyzed, with around 5 mycotoxins per sample on average for both corn grain and corn silage and up to 12 or 13 mycotoxins present, respectively. Furthermore, 90.2% of grains and 96.5% of silages had at least two mycotoxins. Surveys completed in other countries investigating mycotoxin occurrence have also shown a presence of multiple mycotoxins in feedstuffs. In Belgium, whole plant corn silage analyzed over a three-year period had five or more mycotoxins in 46.7% of samples [
5]. Reisinger et al. [
15] reported an average of 13 mycotoxins in corn silage, with 87% of samples containing at least 5 mycotoxins out of the 61 mycotoxins analyzed.
Our present analysis reports the mycotoxin levels in both feedstuff types around harvest. It was clear that most mycotoxins detected at this timepoint were
Fusarium mycotoxins, which made up the top 11 mycotoxins detected in grain and the top 9 mycotoxins detected in silage. The most prevalent mycotoxin was FA, one of the emerging mycotoxins, in 78.1% of corn grain and 93.8% of silage samples. Fusaric acid is an unusual mycotoxin in that it can be produced by at least 12 different
Fusarium species [
16]. As such, FA has been speculated to be one of the most widely produced mycotoxins. We confirmed this speculation in our survey, but FA may not always be the most frequent. Reisinger et al. [
15] reported only 22% of 158 corn silage samples were positive for FA although more than 70% of samples contained other emerging mycotoxins such as beauvericin and enniatins. Although consumption of FA by animals can elevate brain serotonin levels, decrease blood pressure and act as a chelating agent that could be involved in abnormal bone formation, it does appear to have lower toxicity than other mycotoxins such as AF, DON or T2 [
17,
18,
19].
The other two top mycotoxins detected in this survey were DON and FB1 which were present in 75.7 or 65.7% of grain and 88.2 or 58.3% of silage samples, respectively. In accordance with our results, DON and FBs are also shown to be frequently detected mycotoxins in European feeds for poultry with a prevalence of 98% and 100%, respectively [
7]. Assessment of imported raw corn grain from the US to Korea also showed a high occurrence of DON and FB1, both in 100% of samples [
20].
When investigating the frequency of these most prevalent
Fusarium mycotoxins to exceed regulatory guidelines, 1.6% of corn grain had over 5000 µg/kg DON which is the FDA guidance for DON contaminated grains for swine [
8]. This guidance states that corn and corn products exceeding 5000 µg/kg should be included at no more than 20% of the ration in order to limit total ration DON intake to 1000 µg/kg. Only 0.98% of grains had over 8000 µg/kg, the EC guidance level, with stipulations for complete rations not to exceed 900 µg/kg for pigs [
9]. When considering corn silage, 3.4% of samples exceeded the EC limit of 8000 µg/kg while 1.9% exceeded the 10,000 µg/kg FDA advisory level for grains for poultry and ruminants, which should not exceed 50% in the final ration. Similarly, Birr et al. [
21] reported that 9% of corn silage from Germany exceeded 5000 µg/kg. Despite fewer samples having very high DON levels, we did find that the mean concentration of DON in corn grain samples was 840 µg/kg. The presence of any level of DON, whether at lower or higher levels, could be problematic for animal health and performance. In fact, pigs consuming 900 µg/kg were shown to have reduced average daily gain as well as intestinal tract changes characterized by reduced villus height, increased crypt depth, and altered intestinal barrier function [
22]. A meta-analysis by Holanda and Kim [
23] showed that the consumption of 1000 µg/kg DON by pigs reduced average daily gain by 8.9% while House et al. [
24] indicated that the same concentration of DON could significantly increase the number of days required for female pigs to reach 110 kg. Broilers consuming feed with DON at 2264 µg/kg have also shown reduced gain and increased feed conversion ratio [
25]. In dairy cows, it is suggested that cows consuming dietary DON ≥ 6740 µg/kg can have 3.7 times greater abortion rates while dietary DON ≥ 3210 µg/kg may increase the percent of cows with endometritis by 1.9 times [
26].
Fumonisin guidelines are provided by both FDA and EC. Our survey indicated a potential for FBs to exceed guidance levels, with 17.7% of samples containing FBs concentrations over the 5000 µg/kg FDA guidance level for corn designated for horses and rabbits. These grains should not exceed 20% of the diet [
8]. Horses are particularly sensitive to FBs and may develop equine leukoencephalomalacia, a neurotoxic disease, if exposed [
27]. We observed fewer samples that exceeded FBs levels suggested for other animal groups, with only 3.38% of grains exceeding the 20,000 µg/kg FDA guidance level for corn designated for swine and catfish and only 0.98%(grain) and 0.45% (silage) exceeded the 30,000 µg/kg guidance for corn for breeding ruminants and poultry. Although few samples exceeded these higher levels of FBs, research suggests that lower levels could impact animal health. The consumption of FBs as low as 5000 µg/kg are shown to increase
E. coli colonization in the colon of pigs [
28].
Our data also shows that ZEA could be a problematic mycotoxin in some cases as it contaminated about 20% of corn grain and silage. Guidance levels for ZEA are not currently provided by FDA, but 1.25% of silages contained over the EC guidance of 2000 µg/kg. Generally, ZEA consumption is not considered to impact growth performance, and in fact may even improve growth performance outcome, but ZEA does play a role in other areas of health [
23]. For example, Wu et al. [
29] showed that ZEA at 200 µg/kg can reduce serum immunoglobulins, increase inflammatory cytokines, and reduce concentrations of luteinizing hormone and estradiol in gilts. Additionally, dairy cows may be 1.8 times more likely to develop hyperketonemia when consuming dietary ZEA ≥ 90 µg/kg [
26]. Although not considered for regulatory purposes, our data did show that 11.3% of grain and 12.6% of silage samples contained ZEA that exceeded 100 µg/kg. Depending on feedstuff inclusion rate in the ration, animal performance could be influenced by this presence of ZEA.
Fewer mycotoxins analyzed belonged to the
Aspergillus or
Penicillium groups. Aflatoxin B1, most frequently produced by
Aspergillus flavus, is one of the most widely regulated mycotoxins globally [
30]. This mycotoxin was detected in only 1.7% of grain and 7.9% of silage samples. The low occurrence rates may have been because a higher percentage of samples were received from Northern, rather than Southern, US locations. Aflatoxin is considered to be more prevalent in the Southern US, although it could occur in any region experiencing high temperatures and drought stress [
3]. Furthermore, the distribution of AFs tends to be more heterogeneous in a feedstuff as opposed to a mycotoxin such as DON with a more uniform contamination pattern [
31]. Despite AFB1 having a lower occurrence rate, it is still important to consider this mycotoxin for its impacts on animal health and associated human health through the direct consumption of contaminated plant or animal products such as milk. In fact, we did observe that 0.14% of grain and 1.2% of silage samples did contain over 20 µg/kg, the maximum level set by EC for grains and grain products [
9]. The FDA action level for corn and corn products for immature animals, pets and dairy cattle is for AFs at 20 µg/kg, which we detected at over this level in 0.14% (grain) and 6.1% (silage) of samples [
8]. As such, silage appears to be more likely to contain AFs but may not contain concentrations at any higher levels than grain.
Other mycotoxins in the
Penicillium and
Aspergillus groups can play an important role during storage of feedstuffs. These molds can grow at a wider range of pH, water activity and temperatures than
Fusarium species, and thus are more abundant during storage [
32]. Silages are higher moisture feedstuffs which increases the risk of mold growth. If silages are poorly fermented, have poor packing density or are not covered adequately, the risk of mycotoxin production can be further increased in addition to a decrease of the nutritional value of the poorly preserved and contaminated silage. In our survey, we did not observe high frequencies or high concentrations of these storage type mycotoxins. This observation is likely because we were focused on assessing new crop quality with fresh corn silage samples being collected and submitted for mycotoxin analysis at, or shortly after, harvest. As a result, these silage samples did not have an opportunity to be influenced by typical farm storage conditions. Although silage samples contained only about half a mycotoxin more than corn grain in our samples, it would be interesting to conduct further analysis and determine if the number of mycotoxins, or their concentrations, increase throughout storage.
Ergot alkaloids, produced by members of the genus
Claviceps, are known to develop in small grains such as wheat, oats, and barley [
33]. These toxins may also be present in grasses. Interestingly, the ergot alkaloid methylergonovine was observed in 12.7% of corn silage samples in our survey. Methylergonovine is a derivative of ergonovine and is used therapeutically for routine management of postpartum uterine atony and hemorrhage [
33]. Although small grains are susceptible to ergot contamination, the only ergot producing fungus shown to develop in corn is
Claviceps gigantea, which appears to be geographically limited to high altitudes of Mexico [
34]. The ergot alkaloids we detected is more likely a result of cross contamination by other plants in the field such as the presence of small grains or weeds. In fact, Naude et al. [
35] reported that after extensive investigation, the contamination of corn silage with ergot alkaloids was due to the presence of yellow nut sedge. Yellow nut sedge is a common weed found worldwide and is known to be frequently contaminated with
Claviceps cyperi which can produce ergot alkaloids [
35,
36]. As such, silage samples analyzed in our survey may have contained weeds such as yellow nut sedge, which not only add to the mycotoxin content of a particular feedstuff but also increase the multiple mycotoxin risk of the whole ration.
Assessing combinations of mycotoxins may be even more important than detecting mycotoxins individually as there are many mycotoxins that may have additive, synergistic or even antagonistic interactions [
17,
37,
38,
39,
40]. In both corn grain and corn silage, the most frequently encountered mycotoxin pair was DON and FA which occurred together in 59.1% (grain) and 82.7% (silage) of contaminated samples. Furthermore, our analysis demonstrated that the frequency of their co-occurrence was higher than a random association. Particularly for silage, due to the high probability of co-occurrence, it may be assumed that when there is a presence of one of these mycotoxins there will also be a presence of the other. The co-occurrence of DON and FA together in feedstuffs could be harmful for animal performance and health. These two mycotoxins are suspected to have synergistic relationships and when consumed simultaneously by pigs are shown to further depress weight gain compared to the mycotoxins individually [
17]. A suspected mechanism of toxicological synergism between FA and DON relates to tryptophan metabolism. Tryptophan is primarily carried through the blood bound to albumin, but only free tryptophan can cross the blood–brain barrier. Fusaric acid is shown to compete with tryptophan for albumin binding sites resulting in increased unbound tryptophan [
17]. As a result, there are increased levels of free tryptophan which is taken up by the brain and used to synthesize serotonin. Although DON and other trichothecenes do not alter the tryptophan concentration, they are shown to increase the serotonin turnover in the hypothalamus to result in DON-induced feed refusal and lethargic behavior [
41]. As a result of these complementary actions, the interaction between DON and FA could cause animals to display greater symptoms of DON toxicity than would be expected based on the mycotoxin analysis of feedstuffs or rations.
We also observed that FA co-occurred at a high rate with FB1 in over 51% of corn grain (51.3%) and silage (54.7%) samples. Again, this prevalence of co-occurrence was found at a significantly greater rate than what would be expected by a random model. Since FA is uniquely produced by a number of different
Fusarium species, particularly
F. moniliforme which also is the primary producer of FB1, it is likely that FA will be present with other
Fusarium mycotoxins [
16,
42]. Interestingly, there was no significant relationship of co-occurrence between DON and FB1 indicating a random association, although they did occur together at a higher rate in about 50% of samples. Despite the lack of a significant relationship, the presence of these two mycotoxins together could still impact animal performance and are shown to further the negative effects on internal organs, immunity and body weight when consumed together than alone [
43,
44].
When considering the risk from type B trichothecenes, DON should not be the only mycotoxin to consider. Our survey showed the co-occurrence of DON with other type B trichothecenes, including the two acetylated derivatives of DON, 3ADON and 15ADON. It is expected that these three toxins will appear together as they are produced by the same fungal biosynthetic pathway [
45]. Other survey data has shown a strong correlation between DON and its derivatives [
5]. Our results also showed that 15ADON was more prevalent than 3ADON, which is important when considering mycotoxicosis to an animal. In fact, 15ADON is shown to have higher toxicity than 3ADON, and higher or equal toxicity to DON, resulting in more histological lesions in the intestine both
ex vivo and
in vivo [
38,
46]. Furthermore, the co-contamination of DON with 15ADON, which in our survey co-occurred in 36.1% (grain) and 34.5% (silage) of samples, can further increase toxicity with these mycotoxins being shown to have additive and synergistic effects but could also have some antagonistic relationships depending on the mycotoxin concentrations [
38]. Vandicke et al. [
5,
47] saw that the concentrations of DON and 15ADON have strongly positive correlation coefficients in both fresh (r = 0.70) and ensiled (r = 0.79) corn silage over a three-year period. As such, their research showed that the concentrations are linked, while our research showed that they have a reasonably high rate of co-occurrence. Although regulatory levels are based on DON only, the presence of DON derivatives and conjugates, such as 15ADON, should be considered when assessing total mycotoxin risk.
The strong positive probability of co-occurrence between many of the mycotoxin pairs may be an indication of similar environmental conditions required for molds to produce mycotoxins, the prevalence of the different mold types or the types of mycotoxins a mold can produce. As mentioned previously, FA can be produced by a variety of different mold types [
16]. As such, FA may be produced under a variety of climatic conditions leading to its high co-occurrence with other mycotoxins. Conversely, the production of DON and FBs are promoted by contrasting environmental conditions [
48]. These two mycotoxins may have a high rate of co-occurrence, which we observed in both corn grain and silage, but there was a random association with no significant relationship between the two. Furthermore, the contamination of OTA with
Fusarium mycotoxins was most likely to result in co-occurrence that was observed to a lesser extent than what would be expected randomly. Interestingly, OTA production in cereals is assumed to be from
Penicillium verrucosum in temperate regions such as Europe and Canada [
48]. Infection of this mold and its production of OTA is thought to occur only post-harvest during the drying stage when there is slow drying in conjunction with rain or fog. This somewhat different contamination pattern of OTA versus other mycotoxins could lead to the observed lower co-occurrence rates.
Yearly variations in occurrence and concentration of mycotoxin groups were observed. Environmental conditions during plant growth and harvest play a significant role in year-to-year variation of mycotoxin type and content. Furthermore, different weather conditions may lead to varying mycotoxin profiles. For example, the production of AFs and FBs are associated with preharvest drought stress while DON is produced during periods of excess moisture at anthesis [
48]. As such, it was anticipated that there could be yearly variations because of fluctuating weather patterns.
Based on our data, we observed a general upward trend in the concentrations of type B trichothecenes, with 2017, 2018 and 2019 containing the higher mean levels of this mycotoxin group. Historical data reported by the National Oceanic and Atmospheric Administration (NOAA) indicate an upward trend in precipitation levels in the contiguous U.S., with 2019 being the second wettest year on record since 1973 [
49]. Mueller at al. [
50] reported that weather in the United States in 2018 was characterized by unfavorably wet conditions and delayed harvest which resulted in an estimated 2.5 billion bushels of corn grain contaminated with mycotoxins. Our survey showed frequent mycotoxin contamination of grain and silage in 2018, although 2018 was not necessarily the year with highest mean levels of contamination. Interestingly, AFs in corn silage were also shown to have a higher mean level in 2019. Typically, AFs are shown to develop during dryer conditions. This response may have been a result of localized drought conditions despite the general U.S. having higher precipitation, or this increase in AFs may have occurred at or after harvest rather than in the field. It should be noted that there were higher numbers of samples of grain and silage collected in 2016 through 2019 than in 2013–2015. This difference in sample number could have played a role in the detection of mycotoxins.
Regarding the difference between corn grain and silage, it was observed that silage typically had greater yearly concentrations of mycotoxins than grain. Research in wheat showed DON contamination levels to be greatest in glumes and straw, and significantly lower in the grain [
51]. In corn,
Fusarium mycotoxins are reported to contaminate leaves and stalks more than kernels [
52]. Investigation of
Fusarium colonization on ears and stalks of corn showed that some species tend to grow on the grain while others are more inclined to grow on stalks, whereas others such as
F. graminearum are likely to develop on both ears and stalks but are highly dependent on plant growth stage and environmental conditions [
53]. It is reasonable to assume that silage could have higher mold and mycotoxin levels due to the nature of including both stems and leaves which not only increases surface area exposed but may also bring in additional contamination sources such as mold contaminated soil. An exception for this tendency for higher mycotoxins in silage was with FBs, where corn grain and silage did not show a clear pattern of one containing higher concentrations than the other which may have been due to a variety of factors including the timing of weather events promoting FBs development.