Safety Equipment Planning Through Experimental Analysis of Hydrogen Leakage and Ventilation in Enclosed Spaces
Abstract
1. Introduction
2. Experimental Setup and Method
2.1. Experimental Setup
- W: mass flow rate of leaking hydrogen [kg/s]
- Cd: discharge coefficient
- Aleak: cross-sectional area of leak nozzle [m2]
- Pcon: internal pressure of hydrogen container [Pa]
- : polytropic index of adiabatic expansion
- : molar mass of hydrogen [kg/kmol]
- Z: compressibility factor
- R: gas constant [8314 J/kmol K]
- T: temperature [K]
2.2. Experimental Method
3. Analysis of Experimental Results
3.1. Evaluation of Indoor Characteristics According to ESV Operation
3.2. Evaluation of Indoor Characteristics According to Ventilation Fan Operation
3.3. Evaluation of Indoor Characteristics Based on Hydrogen Leak Location Change
4. Conclusions
- Hydrogen sensors should be installed in the upper central part of the room and at the upper sections of the joints where leaks are likely to occur.
- Among the safety equipment for hydrogen handling facilities, an ESV alone can control over 80% of the initial internal hydrogen concentration, making it the most crucial equipment in safety equipment planning.
- When planning the placement of internal ventilation fans, at least two fans should be installed, and a horizontal arrangement is more effective in reducing hydrogen concentration.
- For effective ventilation, increasing the number of ventilation fans, rather than simply increasing the ventilation flow rate, is more effective in reducing zones of hydrogen stagnation and lowering the average hydrogen concentration.
- Both the shut-off valve and the ventilation fans must be activated in the event of hydrogen leakage. However, if the shut-off valve fails to operate owing to an error, relying on the ventilation fans alone has limitations in reducing the internal hydrogen levels. Therefore, precautions must be taken to prevent shut-off valve malfunctions, and additional safety measures must be considered.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
Abbreviations
ESV | Emergency shut-off valves |
COP21 | 2015 Paris Climate Conference |
UNFCCC | United Nations Framework Convention on Climate Change |
DIPPR | Design Institute for Physical Property |
MSDS | Material Safety Data Sheet |
LFL | Lower flammability limit |
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Emergency Shutoff Valve (ESV) | Hydrogen Detection | Ventilation | |
---|---|---|---|
ISO 19880-1 [28] | Mandatory | Mandatory (when hydrogen concentration exceeds 1%) |
|
NFPA 2 [29] | Mandatory | Mandatory (when hydrogen concentration exceeds 1%) |
|
NFPA 853 [30] | Mandatory | Mandatory (when hydrogen concentration exceeds 1%) |
|
KGS FU671 [31] | Mandatory | Mandatory (when hydrogen concentration exceeds 1%) |
|
KOSHA GUIDE P-30-2021 [32] | Mandatory | Mandatory (when hydrogen concentration exceeds 1%) |
|
Leakage Types | Accident Cases by Country | Causes of Leakage | ||
---|---|---|---|---|
Korea | Japan | U.S. | ||
Damage to Equipment and Piping | 1 | 3 | 4 | Design error |
Flange, Valve, and Seal Issues | 1 (33%) | 14 (74%) | 6 (46%) | Improper Sealing |
Human Error and External Influences | 1 | 2 | 3 | Human Error |
Sum of accident cases | 3 | 19 | 13 |
Sensor and Leakage Locations | Installation Location (1) | |||||
---|---|---|---|---|---|---|
X-Axis | Y-Axis | Z-Axis | ||||
#1 | #2 | #1 | #2 | #1 | #2 | |
S1 | 2 m | 2 m | 2 m | 2 m | 3 m | 3 m |
S2 | 2 m | 2 m | −2 m | −2 m | 3 m | 3 m |
S3 | −2 m | −2 m | 2 m | −2 m | 3 m | 3 m |
S4 | −2 m | −2 m | −2 m | −2 m | 3 m | 3 m |
S5 | −2 m | −2 m | −2 m | −2 m | 3 m | 3 m |
S6 | 2 m | 0 | 0 | 2 m | 3 m | 3 m |
S7 | 0 | 0 | 0 | 0 | 3 m | 3 m |
S8 | −2 m | −2 m | 0 | 0 | 1.5 m | 1.5 m |
S9 | 2 m | 2 m | 0 | 0 | 1.5 m | 1.5 m |
L1 | 0 | 0 | 0 | 0 | 0.1 m | 0.1 m |
L2 | 2 m | 2 m | −2 m | −2 m | 0.1 m | 0.1 m |
Case | LPM (Leak Flow Rate) | Leak Location | ESV On/Off | Fan Operation | |||
---|---|---|---|---|---|---|---|
On/Off | Quantity (Units) | Flow Rate (m3/min) | Fan Placement | ||||
Case 1 | 100 | L1 | Off | Off | - | - | - |
Case 2 | 200 | Off | Off | - | - | - | |
Case 3 | 300 | Off | Off | - | - | - | |
Case 4 | Off | On | 1 | 47.5 | - | ||
Case 5 | Off | On | 2 | 95 | Horizontal | ||
Case 6 | On | Off | - | - | - | ||
Case 7 | On | On | 1 | 18.7 | - | ||
Case 8 | On | On | 1 | 47.5 | - | ||
Case 9 | On | On | 2 | 37.4 | Horizontal | ||
Case 10 | On | On | 2 | 95 | |||
Case 11 | On | On | 2 | 37.4 | Diagonal | ||
Case 12 | On | On | 2 | 95 | |||
Case 13 | L2 | On | Off | - | - | ||
Case 14 | On | On | 1 | 47.5 | - | ||
Case 15 | On | On | 2 | 95 | Horizontal |
Case | Case 3 | Case 6 |
---|---|---|
Mean hydrogen concentration ± Standard deviation | 4.12 ± 1.11 | 0.59 ± 1.20 |
Case | Case 6 | Case 7 | Case 8 | Case 9 | Case 10 |
---|---|---|---|---|---|
Mean hydrogen concentration ± Standard deviation | 0.59 ± 1.20 | 0.70 ± 1.13 | 0.70 ± 1.10 | 0.45 ± 0.77 | 0.35 ± 0.81 |
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Jang, H.-L.; Seo, H.-S.; Shin, H.-C.; Hwang, I.-J. Safety Equipment Planning Through Experimental Analysis of Hydrogen Leakage and Ventilation in Enclosed Spaces. Sustainability 2025, 17, 7070. https://doi.org/10.3390/su17157070
Jang H-L, Seo H-S, Shin H-C, Hwang I-J. Safety Equipment Planning Through Experimental Analysis of Hydrogen Leakage and Ventilation in Enclosed Spaces. Sustainability. 2025; 17(15):7070. https://doi.org/10.3390/su17157070
Chicago/Turabian StyleJang, Hee-La, Hyeon-Seok Seo, Hong-Cheol Shin, and In-Ju Hwang. 2025. "Safety Equipment Planning Through Experimental Analysis of Hydrogen Leakage and Ventilation in Enclosed Spaces" Sustainability 17, no. 15: 7070. https://doi.org/10.3390/su17157070
APA StyleJang, H.-L., Seo, H.-S., Shin, H.-C., & Hwang, I.-J. (2025). Safety Equipment Planning Through Experimental Analysis of Hydrogen Leakage and Ventilation in Enclosed Spaces. Sustainability, 17(15), 7070. https://doi.org/10.3390/su17157070