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Article

Material Treatment in the Pulsation Reactor—From Flame Spray Pyrolysis to Industrial Scale

1
Boysen-TU Dresden-Research Training Group, Technische Universität Dresden, 01062 Dresden, Germany
2
IBU-Tec Advanced Materials AG, Hainweg 9-11, 99425 Weimar, Germany
*
Author to whom correspondence should be addressed.
Academic Editors: Anna Martius, Peter D. Lund, Lutz Hagen, Jörn Schönberger and Armando Cartenì
Sustainability 2022, 14(6), 3232; https://doi.org/10.3390/su14063232
Received: 25 December 2021 / Revised: 25 February 2022 / Accepted: 3 March 2022 / Published: 9 March 2022
Current challenges in the areas of health care, environmental protection, and, especially, the mobility transition have introduced a wide range of applications for specialized high-performance materials. Hence, this paper presents a novel approach for designing materials with flame spray pyrolysis on a lab scale and transferring the synthesis to the pulsation reactor for mass production while preserving the advantageous material properties of small particle sizes and highly specific surface areas. A proof of concept is delivered for zirconia and silica via empirical studies. Furthermore, an interdisciplinary approach is introduced to model the processes in a pulsation reactor in general and for single material particles specifically. Finally, facilities for laboratory investigations and pulsation reactor testing in an industrial environment are presented. View Full-Text
Keywords: mobility transition; pulsation reactor; flame spray pyrolysis; flame spray synthesis; material treatment; catalysts; exhaust gas treatment; interdisciplinary mobility transition; pulsation reactor; flame spray pyrolysis; flame spray synthesis; material treatment; catalysts; exhaust gas treatment; interdisciplinary
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MDPI and ACS Style

Heidinger, S.; Spranger, F.; Dostál, J.; Zhang, C.; Klaus, C. Material Treatment in the Pulsation Reactor—From Flame Spray Pyrolysis to Industrial Scale. Sustainability 2022, 14, 3232. https://doi.org/10.3390/su14063232

AMA Style

Heidinger S, Spranger F, Dostál J, Zhang C, Klaus C. Material Treatment in the Pulsation Reactor—From Flame Spray Pyrolysis to Industrial Scale. Sustainability. 2022; 14(6):3232. https://doi.org/10.3390/su14063232

Chicago/Turabian Style

Heidinger, Stefan, Felix Spranger, Jakub Dostál, Chunliang Zhang, and Christian Klaus. 2022. "Material Treatment in the Pulsation Reactor—From Flame Spray Pyrolysis to Industrial Scale" Sustainability 14, no. 6: 3232. https://doi.org/10.3390/su14063232

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