Evaluation of the Applicability of the Circular Economy and the Product-Service System Model in a Bearing Supplier Company
Abstract
:1. Introduction
2. Background
2.1. Circular Economy
2.2. Business Models Applied to the Circular Economy
- increased growth with job creation;
- innovation and competitive advantages;
- cost reductions;
- reduction in energy consumption and CO2 emissions;
- increased supply chain and greater security in relation to resources.
2.3. Remanufacturing
- (a)
- Energy Conservation: The automotive and truck parts are kept out of the remelting process for longer due to remanufacturing. As a result, millions of barrels of oil or comparable forms of energy are saved.
- (b)
- Conservation of raw material: Remanufacturing gives the product numerous lives, instead of just one, thus saving raw materials. Remanufacturers save millions of tons of natural resources, such as iron, aluminum and copper, annually.
- (c)
- Landfill Conservation: Landfills are spared from the disposal of millions of tons of iron, aluminum, copper, etc., due to the monetary value that the industry attributes to the parties. This “central load” ensures that the parts are returned to be reconditioned.
- (d)
- Reduction of Air Pollution: Once again, keeping the parts out of the cooling process benefits the environment, reducing air pollution that is generated by remelting.
- (a)
- The disassembly of used products to the extent necessary to perform actions that allow determining the state of conservation and ensuring the performance of its components, parts and pieces;
- (b)
- The replacement of critical and/or worn components by new or remanufactured components, so that the resulting remanufactured good presents conditions of operation and performance according to the specifications of the original new good or higher than these, including in terms of guarantee;
- (c)
- Compliance with all regulations and technical standards applicable to new goods intended for the same purpose.
- (a)
- The remanufactured good must have traceability conditions;
- (b)
- It must receive indelible identification, making its remanufactured condition clear;
- (c)
- The packaging of the good, if any, should receive a label that identifies it as remanufactured;
- (d)
- It must be accompanied by the instruction manual in Portuguese, or corresponding documentation, whenever the current legislation applicable to new goods destined for the same purpose so requires.
2.4. The ReSOLVE Framework
- (a)
- Regenerate: Change to renewable energy and materials; recover, retain and regenerate the health of ecosystems; and return biological resources to the biosphere. For example, the promotion of the Savory Institute in comprehensive land management has influenced the regeneration of more than 2.5 million hectares of commercial land worldwide.
- (b)
- Share: Maximize product use by sharing private ownership of products or public sharing of product pools; reuse them throughout their technical life; and prolong life expectancy through maintenance, repair and durability design. Examples include car and home-sharing business models.
- (c)
- Optimize: Improve product performance and efficiency; remove waste from their supply chains; and leverage Big Data, automation and remote sensing. None of these actions requires changing products or technologies.
- (d)
- Loop: Keep components and materials in closed loops and prioritize the internal ones. For finite materials, this means remanufacturing products or components and (as a last resort) recycling materials, such as those from the company that produced it and those that have been developed. Renewable materials involve anaerobic digestion and the extraction of biochemicals from organic waste. In the UK, 146 anaerobic digestion plants treat 66 percent of sewage sludge, and an additional 175 plants produce bioenergy from solid waste, a number that is growing rapidly.
- (e)
- Virtualize: Deliver utility virtually: books or music, online shopping, fleets of autonomous vehicles and virtual offices.
- (f)
- Exchange: Replace old materials with advanced renewables; apply new technologies, such as 3-D printing and electric motors.
2.5. The SKF Model
- Asset: All customer equipment related to the operation being performed that SKF monitors. Example: papermaking operation, where there are several types of equipment, such as reducers, electric motors, pumps, boilers, water treatment, etc.
- Lubrication: This is the first step to be verified because it is a RecondOil system that, through a physical chemical process patented by SKF, can recover the oil and filter the oil to a particular nano size, removing all impurities, thereby never requiring oil change, only level replacement.
- Remote monitoring: All SKF sensors monitor all equipment in the facility and send the data to the next phase of the model, which is Data Analysis. All monitoring data go to the SKF cloud.
- Data analysis: The information that arrives in the cloud is manipulated by artificial intelligence/algorithms or by people. With the analysis, it is possible to diagnose the health of the assets.
- Re-engineering: With data analyzed from the previous step, some engineering intervention may be necessary to make any improvement or upgrade of the equipment. This re-engineering is done in the assets monitored by SKF. This step is performed when it is identified through monitoring that the useful life of the equipment is below the expected and/or below the customer's need. Thus, the mean time between failures and the useful life of the asset is increased until the next intervention.
- Remanufacturing: This is the remanufacturing process where only some components of the operation assets that are monitored in step 3 are remanufactured, with or without an engineering upgrade in the previous step (bearing, bearing and reducers).
- Supply Chain 4.0: With all the monitoring data, one can reduce the stocks of material to meet the replacement process components that are used in step 6 of remanufacturing and/or items that the customer uses in the operation (example: electric motor).
2.6. Product-Service System
- (a)
- Product-oriented: sale of products, but some services can be added, increasing the value to the customer. Some services are provided to ensure the functionality and durability of the product.
- (b)
- Use-oriented: sale of products, since ownership of the good is not transferred to the customer. The product is made available to the customer in several ways, which pays for its use. This business model can lead to negative effects such as incorrect use and decreased durability.
- (c)
- Result-oriented: the customer and the supplier agree on a final result and there is no predefined product. It consists of the sale of a result or competence. Thus, the PSS provider also retains ownership of the product, being paid for the solution provided.
2.7. Advantages and Barriers of the Product-Service System
- (a)
- Provide strategic market opportunities for traditional producers and improve the total value for the consumer by increasing service elements;
- (b)
- Benefit the environment, since the producer becomes more responsible for his product services through activities of return, recycling and renewal of the product, reducing the waste for the life of the product;
- (c)
- Deliver the same or improved product with higher value in use, using less energy or material, reducing costs and environmental impacts.
2.8. Sustainability Measurement in PSSs
- Factor 1: DfE—Design for Environment—aims to minimize the environmental impact of the product and its production throughout its life cycle. This practice is possible due to increased use of the product through sharing or renting, and by prolonging the materials and product lifecycle through the addition of services during the use phase and the application of end-of-life strategies (EOL—End of Life), such as remanufacturing, reusing and recycling.
- Factor 2: Economic value can be obtained mainly in three ways: cost reduction due to material reduction, economic incentives to extend the PSS life cycle and profitability of new services.
- Factor 3: Changes in Behavior: A contribution to environmental sustainability can be achieved by changing the behavior of customers, from ownership of the product to the relevant use of the same. Through this change, the use of resources can be optimized by sharing, collectively using or managing the lifecycle; this optimization of resources can be linked to the concept of dematerialization in the PSS.
- Factor 4: Social well-being, which can be related to several aspects involving consumers, employees, employers and the community. Some of the aspects to be considered are: health and safety of workers; honesty and justice promoting employee satisfaction; generation of new skills, for example, the new types of services that are added to products; satisfying sustainable consumption; improved quality of life; creating jobs and securing existing ones; and promotion of the integration of people, considering minority groups, such as the elderly and the unemployed, generating access possibilities for people with lower incomes.
- Factor 5: Innovation at different levels: A starting point for creating a PSS business model is to establish the objective of achieving an integrated solution, where the interaction of stakeholders and the convergence of their interests are clear, as well as actions to extend life, the usefulness of the products and intensify the overall sum of the use of the products; when the complete system uses less resources, it has a lower overall cost and higher gains, which can be shared among the interested parties.
3. Methods
Company Object of the Study
4. Results
- The first action step of the SKF model is lubrication because the Asset step is only a diagnosis made by SKF to identify which equipment is monitored;
- The lubrification step is directly linked to the action of Regenerate with the SKF RecondOil system, which, through a physical chemical process, recovers and filters the oil, removing all impurities and bringing it to its functional form. This avoids premature equipment failures, reduction in maintenance costs and, in addition to drastically reducing the replacement of new oil, does not use valuable and nonrenewable resources in nature;
- Remote monitoring is an optimizing action; with sensors installed in the equipment and the artificial intelligence system for data analysis with this information, it is possible to optimize the products in operation according to the customer's needs and increase the useful life of the product;
- The data analysis with the artificial intelligence system optimizes both the process of product upgrades and the speed and accuracy of the information. Based on the data obtained from the previous step, some engineering intervention may be necessary for some improvement or upgrade of the equipment. This step is performed when it is identified that the useful life of the equipment is below expected and/or below the customer's need.
- The action of Exchange is performed by replacing old materials with advanced renewables and applying new technologies, thereby increasing the average time between failures and the useful life of the asset until the next intervention. In this stage of the model, the action of virtualization can be evidenced, since the SKF digital twin system combines advanced methods of dynamic simulation with analytical models to achieve agreement between simulation and physical reality.
- Remanufacturing can be defined as a process of loop action, i.e., the materials that have suffered wear are replaced and the remanufactured product has the same characteristics and quality as a new product. In this step, the recirculation of the materials in closed-loop loops is evident.
- Supply chain 4.0 is a process aligned with the action of Optimizing, avoiding obsolescence in inventories. Cost reductions occur due to the amount of assets in circulation because, with the information from the monitoring and data analysis step, one can reduce inventories of material to meet the component replacement process and the number of items used in the remanufacturing step.
5. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Stage | SKF Model | ReSOLVE |
---|---|---|
1 | Asset | Not applicable |
2 | Lubrification | Regenerate |
3 | Remote Monitoring | Optimizing |
4 | Data analysis | Optimizing |
5 | Re-engineering | Exchange |
6 | Remanufacturing | Loop |
7 | Supply chain 4.0 | Optimizing |
Stage | Model SKF | Sustainability Factors |
---|---|---|
1 | Asset | Change in behavior/Economic value |
2 | Lubrification | Not Applicable |
3 | Remote Monitoring | Economic value |
4 | Data analysis | Not Applicable |
5 | Re-engineering | Design for the environment |
6 | Remanufacturing | Economic value |
7 | Supply chain 4.0 | Multilevel innovation |
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Chiarot, C.; Cooper Ordoñez, R.E.; Lahura, C. Evaluation of the Applicability of the Circular Economy and the Product-Service System Model in a Bearing Supplier Company. Sustainability 2022, 14, 12834. https://doi.org/10.3390/su141912834
Chiarot C, Cooper Ordoñez RE, Lahura C. Evaluation of the Applicability of the Circular Economy and the Product-Service System Model in a Bearing Supplier Company. Sustainability. 2022; 14(19):12834. https://doi.org/10.3390/su141912834
Chicago/Turabian StyleChiarot, Christian, Robert Eduardo Cooper Ordoñez, and Carlos Lahura. 2022. "Evaluation of the Applicability of the Circular Economy and the Product-Service System Model in a Bearing Supplier Company" Sustainability 14, no. 19: 12834. https://doi.org/10.3390/su141912834
APA StyleChiarot, C., Cooper Ordoñez, R. E., & Lahura, C. (2022). Evaluation of the Applicability of the Circular Economy and the Product-Service System Model in a Bearing Supplier Company. Sustainability, 14(19), 12834. https://doi.org/10.3390/su141912834