1. Introduction
Jiangxi Province is the main grain production region in China, ranking third in paddy sown area and total output. Improving the mechanization level of paddy field operations, and mechanizing paddy field cultivation, transplanting, fertilizing, and harvesting, can increase the production capacity [
1,
2]. The micro-tiller is the main power machine for paddy field cultivation, which is a light and compact mill type, enabling flexible operation [
3]. However, when the wheel of the micro-tiller walks on the surface of the paddy soil, adhesion is low and running resistance and energy consumption is large due to severe sinking and slipping of the vehicle [
4]. Therefore, it is important to improve the trafficability of the micro-tiller on the surface of the paddy soil [
5,
6,
7].
Moreover, it is essential to understand the physical and mechanical properties of paddy soil for the design of reasonable soil-touching components. Previous studies have focused on synchronous side-deep fertilization of rice hole sowing [
8,
9] and mechanized rice direct seeding [
10], which are related to paddy soil preparation and formation [
11]. However, the above studies did not mention the mechanical properties of surface and subsurface paddy soil, such as soil-shear strength [
12]. The main parameters for evaluating soil-shear strength are cohesion
c (Pa) and internal friction angle
(measured in degrees) [
13], which are related by the Mohr–Coulomb law:
where
is the shear stress (Pa) and
is the normal stress (Pa). It should be noted that when the soils are moist,
c and
in the Mohr–Coulomb equation represent the apparent cohesion and apparent internal friction angle due to the effect of pore water pressure [
14].
The methods for measuring soil shear strength are mainly divided into indirect and direct shear methods [
15]. The indirect shear method usually estimates the shear strength of soil through soil compression and permeability tests [
16,
17], whereas the direct shear methods include translational methods and rotational methods. In the translational methods, the measured soil samples are placed into the direct shear box and four combined shear [
18], double direct shear, and constant deformation direct shear apparatus [
19,
20] are applied to determine the shear strength. Alternately, shear grousers installed on the track are applied as a shear component [
21] to obtain the shear strength. The rotational methods mainly use different types of rotational shear components to interact with the soil, such as hollow cylinders [
22], ring-shear devices [
23,
24,
25], torsional shearing devices [
26,
27], vane shear test tools [
28,
29], or direct shear testers with rotational displacement and unlimited strain [
30]. The shear strength of various soil types is calculated by recording parameters such as normal stress, torsional shear force, shear displacement or angle, and velocity.
Paddy soil is a typical soft ground type with obvious stratification; the soil cap is composed of the plough layer and the plow pan layer. The depth of the plough layer is generally 18–22 cm, with loose soil, whereas the plow bottom is generally 6–9 cm, with dense soil. When the water content of paddy soil is between 22% and 35% by weight, the rotation shear method is generally used to test the in situ shear strength of the plough layer [
28,
31,
32].
Therefore, a lightweight, portable bevameter with simple structure was designed herein to measure c and of surface and subsurface cohesive paddy soil with high water content. Subsequently, the effects of different shear speeds, shear grouser heights, and shear plate diameters on the shear mechanical parameters of paddy soil were investigated. The optimum test parameters were obtained according to the test results, and the apparent cohesion and apparent internal friction angle of paddy soil were measured under the test parameters.
2. Experiments and Methods
2.1. Sampling
Paddy soil was taken from the plough layer at a depth of 0–20 cm in 28.957370° N, 116.062260° E, Xinjian County, China. After drying and sieving, the physical parameters, including liquid and plastic limit, particle size distribution, and specific gravity (dry bulk density), were measured (
Table 1). The liquid limit represents the threshold water content of the plastic state and the fluid state for clay soil. When the water content of the soil reaches or exceeds the liquid limit, plasticity changes to fluidity. Furthermore, there is almost no connection force between soil particles [
33,
34]. To improve the trafficability of the tiller operating in fluid soil and to understand the nature of the fluid soil, shear parameter tests were conducted on the fluid soil with a water content of 37% by weight, which is slightly above the liquid limit.
2.2. Test Device
The overall structure of the simple bevameter is shown in
Figure 1. A control cabinet was installed on the braced frame, and an electromagnet was installed at the end of the electric push rod. The drive motor and the torque sensor were connected and linked to the shear shaft, which was used to fix the shear plate by a flange through a connecting piece.
When the shear test was carried out, a computer was used to input instructions to the control cabinet. After receiving the instructions, the control cabinet controlled the electric push rod to drive the drive motor, the torque sensor, and the shear plate to move down along the three linear guides as a whole. When the shear plate contacted the soil, the power supply of the electromagnet used to connect the electric push rod and the drive motor was disconnected. Then, the drive motor, the torque sensor, and the shear plate as a whole fell on the soil under the action of the system weight of 6.2477 kg and the shear plate gravity. After 30 s, the drive motor rotated and drove the shear plate to shear the soil.
The structure of the shear plate is shown in
Figure 2. The shear ring is connected to the small disc by four screws, and a flange is fixed on the small disc to connect to the shear shaft.
Figure 3 shows the schematic diagram of the shear ring and the grousers. The diameters of the outer and inner rings of the shear ring installed on the six grousers are
D and
d, respectively. This experiment involves three different diameters of shear plates (A, B, and C) and three different grouser heights (
h). The specific sizes and total weights are shown in
Table 2.
2.3. Testing Method
To investigate the most suitable conditions for field shear tests, the normal stress, which is the ground pressure on unit area of the shear plate, was taken as the independent variable. Subsequently, the soil shear mechanical parameters under different shear speeds (π/360, π/180, and π/120 rad/s), different grouser heights, and different shear plate diameters were measured.
The paddy soil shear test was carried out using a soil bin with a length of 5 m, a width of 1.2 m, and a height of 1.2 m. Prior to each test, the paddy soil was prepared by the rotary tiller. The specific preparation process was as follows: (1) adjusting the water content of the paddy soil at 37% by weight; (2) preparing the soil at a depth of 20 cm and a speed of 0.5 m/s; (3) smoothing the surface using a scraper. Subsequently, the following steps were taken:
- (1)
Increasing the vertical load to the set value and inserting the control instruction of the electric push rod to drive the shear plate downward. When the shear plate contacted the soil, the electromagnet was disconnected, and the shear plate fell into the soil under gravity.
- (2)
Ensuring the grousers fall into the soil, waiting 30 s, as shown in
Figure 4a.
- (3)
Starting the test and recording the test data.
- (4)
After the test, connecting the electromagnet power supply and controlling the push rod to connect with the shear component to pull the shear plate back to the initial position.
Figure 4b,c show the final state and soil deformation of the shear test.
- (5)
Cleaning up the paddy soil adhered to the shear plate.
- (6)
Repeating the process three times under the same conditions.
- (7)
Replacing the test conditions, repeating the soil preparation and steps (1)–(6).
2.4. Shear Model
Janosi improved the Mohr–Coulomb law [
35,
36,
37] and the modified equation is as follows:
where
j is the soil shear displacement(m) and
j0 is the shear stress-displacement curve modulus of the soil(m), which can be obtained by the relationship between soil shear stress and displacement (see
Figure 5).
The main part of the simple bevameter is the shear ring, as shown in
Figure 6, where
r1 and
r2 are the radii(m). The ring is divided into several infinitesimal elements ABCD, where
is the angle of the differential element ABCD to the entire ring and
is the width of the differential element. The torque
T(N·m) of the entire ring can be calculated by the calculus method (Equation (3)):
By solving Equation (3), the following formula is obtained:
Therefore, for the ring-shear device, by measuring the change in the torque acting on the center O point of the ring with the shear angle and the normal stress , combined with the Mohr–Coulomb law, c and of the soil can be determined.
3. Data Processing
The relationship between shear torque and time, obtained under different test conditions, was converted into the relationship between shear stress and angle. The torque was converted into the shear force, according to Equation (4), and the angle was obtained by multiplying the test time by the shear velocity. The normal stress
of the test is a dependent variable and can be calculated by Equation (5):
where
is the total weight(kg) of the shear plate, grousers and system,
is the added weight(kg), and
g is the acceleration of gravity(m·s
−2).
To introduce the data source in more detail, the test results of shear plate A, with a grouser height of 30 mm and a shear speed of π/180 rad/s, were selected.
Figure 7 shows the relationship between shear stress and shear angle under these conditions.
As seen in
Figure 7, the value of
increases with the increase in shear angle, and its slope first increases and then decreases. Finally, it is horizontal, indicating that when a certain angle is reached, the value of
no longer changes with an increase in rotational shear angle values.
With a simple transformation of Equation (2), the following formula is obtained:
where
is the shear angle and
is the shear stress–shear angle curve modulus(°measured in degrees, deg) of the soil, which can also be obtained by the method shown in
Figure 5. The values of
and
, as shown in
Table 3, can be obtained by fitting the relationship between the shear stress and the shear angle of the soil, according to Equation (6).
Based on the results, when the shear speed was π/180 rad/s and the normal stress
was 2803.19–5298.74 Pa, the value of
was 7.311–7.919° (deg). The value of
obtained under different normal stress
values was substituted into the Mohr–Coulomb law for fitting (
Figure 8a). The coefficient of determination R
2 was 0.98, and
c and
values were 2274.88 Pa and 10.26° (deg), respectively.
5. Conclusions
The shear mechanical parameters of cohesive soil in the paddy plough layer, with a water content of about 37% by weight, were measured using a simple bevameter. The values of c and were 1887.8–2346.2 Pa and 10.2–11.4° (deg), respectively. The results show that the shear speed and the shear plate diameters have little effect on the soil test results. When the shear speed is π/360 rad/s, the apparent cohesion and apparent internal friction angle are 2177.4 pa and 10.76 ° (deg), respectively. When the shear speed is π/120 rad/s, the apparent cohesion and apparent internal friction angle are 2346.2 pa and 11.25 °(deg) deg, respectively. The increase rates are 7.75% and 4.55%, respectively, and there is no significant change. The value of c changed greatly from 1887.8 to 2346.2 Pa with increase in grouser height, with a change rate of 24.3%. For in situ tests, it is recommended to select a shear plate with outer diameter of 250 mm and inner diameter of 150 mm, a shear grouser height of 10 mm, and a shear speed of π/120 rad/s, to obtain accurate results. Understanding the mechanical parameters of paddy soil can not only help evaluate the performance of conventional agricultural machinery in paddy fields, but also provide a soil parameter basis for drag reduction optimization of tillage components and soil tillage. Future work will focus on equations taking the grouse height into account.