1. Introduction
With the shortage of natural resources and the emergence of serious environmental problems, many firms have paid more attention to recycling and remanufacturing. Recycling and remanufacturing are acknowledged as an effective way to deal with the problem of resource scarcity and environmental pollution, which, at the same time, can help firms gain benefits and reputation. According to the analysis report of the American Iron and Steel Institute, by remanufacturing scrap steel products in the United States, energy has been saved by 47% to 74%, air pollution, water pollution, and solid waste have been reduced by 86%, 76%, and 97%, respectively, and water has been saved by 40%. The quality and performance of the remanufactured products are the same as those of the new prototype products. However, the production cost is only 50% of that of the new prototype products, and 60% of energy and 70% of materials are saved (
https://www.steel.org/).
There are two common strategies for remanufacturing recycled products. For used products in a bad condition, a generally adopted way is to extract and reuse the useful parts for the production of new products, as long as the reused parts reach the quality requirement of the new product. Studies have indicated that almost 70% of end-of-life vehicles are directly reused by firms to produce new goods [
1]. Waste electrical and electronic equipment, e.g., smart phones and PCs, are also important sources of raw materials. Through recycling and remanufacturing, sustainable development of society can be achieved [
2,
3]. For the recycled products that are in relatively good condition, firms can repair and refurbish them and put them back into the market as second-hand products. It has been shown that demand for second-hand products exists. In China, e-commerce platforms such as idle fish (Alibaba Group) and paipai (Jingdong Group) are active in trading second-hand products. The two strategies above provide two ways of treating recycled products. Firms can flexibly adopt both remanufacturing strategies for a better trade-off between product performance and profits. In order to gain optimal profit, an essential problem that firms need to deal with is the determination of the prices of the products. The prices of the new products and the second-hand products will affect the demand of different markets. However, the recycling prices of a used product can impact the number of recycled products, which can influence the supply of second-hand products. This paper aims to optimize pricing decisions in recycling and remanufacturing.
The pricing of products in the recycling and remanufacturing situation has been widely investigated. Ferrer and Swaminathan [
4] assume that customers have different preferences on new products and remanufactured products, and propose the pricing decision models. Savaska and Wassenhove [
5] study the relationship between the manufacturer’s recycling channel and the remanufactured product pricing strategy. Jun et al. [
6] propose a quality-dependent optimization model and study the optimization of end-of-life product recovery in a quantitative manner. Under the circumstance of retailer competition, Gu et al. [
7] study the recycling price, the wholesale price, and the retail price in a closed-loop supply chain. Wei and Zhao [
8] take into account remanufacturing rate and present a model for the optimal pricing decision. In order to maximize supply-chain revenue, Wan and Gonnuru [
9] propose the use of radio frequency identification (RFID) technology to support the dismantling strategy decision of end-of-life products. Gan et al. [
10] develop an optimal pricing model for short-life-cycle products in a supply chain that consists of the manufacturer, retailer, and collector, and introduce two scaling factors in the model. Govindan et al. [
11] study how to improve sales of remanufactured products by analyzing consumer behavior, pricing, and brand strategies, as well as the optimization of green transportation. Zhang and He [
12] propose an optimal pricing model, where the recycled products are repaired and resold as green remanufactured products in the second sales period. As recycling and remanufacturing are usually embedded in a closed-loop supply chain, there are many other works on pricing decisions in recycling and remanufacturing in a closed-loop supply chain [
13,
14,
15,
16,
17,
18,
19,
20,
21,
22,
23]. To our knowledge, in most existing papers, recycled products are assumed as raw materials for producing new products, and different strategies for remanufacturing recycled products in different conditions are rarely taken into account. In this paper, the problem of optimal price is investigated in recycling and remanufacturing of used products by considering two remanufacturing strategies.
In the real world, there exist ubiquitous uncertainties. Nondeterministic factors are usually inevitable in making pricing decisions in management in a supply chain. There are many researchers who have considered decision-making under uncertainty in the area of closed-loop supply chains [
24,
25,
26,
27]. The nondeterministic parameters, whose distribution functions are estimated from historical data, are usually assumed to be stochastic. However, many types of products, such as digital devices, usually upgrade fast, and related innovation emerges frequently. The demand for those products and the quantity of recycled products are often with few historical data. Therefore, it is not appropriate to use random variables to describe the nondeterministic parameters. Experts’ degrees of belief in the nondeterministic parameters are usually employed, and subjective uncertainty is considered. Fuzziness is widely acknowledged as a type of subjective uncertainty. In recent studies related with supply chain, many researchers have already accepted fuzzy set theory to depict indeterminacies in their models [
28,
29,
30]. However, fuzzy set theory is not rigorous in mathematics. Uncertainty theory is a mathematical system widely accepted to characterize human belief degree and deal with subjective uncertainty [
31,
32]. By far, uncertainty theory has been successfully adopted to deal with many uncertain decision-making problems, such as the pricing optimization problem [
33,
34,
35], facility location problem [
36], entropy applications [
37], project scheduling problem [
38,
39,
40], portfolio selection [
41], and production control problem [
42]. Recently, Chen et al. [
43] studied an effort decision problem in a supply chain under uncertain information. However, they did not consider the recycling and remanufacturing problem. There are often few historical data on the demand of new products and second-hand products and the quantity of recycled products; therefore, we employ uncertainty theory to deal with the problem and characterize the nondeterministic parameters as uncertain variables.
This paper explores a pricing problem in recycling and remanufacturing of used products in an uncertain environment. Remanufacturing includes the process of recapturing value added to a material during the new product manufacturing process [
4,
44,
45,
46]. However, Yoo and Kim [
47] focused on the study of refurbishment of returned used products for second-market sales. To summarize, they mainly focused on recycling products as raw materials to produce new products or directly produce second-hand products. In this study, two strategies for remanufacturing are considered based on the quality level of the recycled product. Because the optimal pricing decision model is proposed in an uncertain environment, the quantities of recycled products and demands usually lack historical data; we can collect enough data, but these data may not be applicable due to the dynamic environment. Therefore, similarly to [
34,
38,
48,
49], uncertainty theory is employed to describe the nondeterministic parameters due to the lack of historical data.
This paper differs from the previous ones in that an uncertain programming model and a series of crisp equivalent models are proposed under the assumptions of particular uncertainty distribution and contributes to the remanufacturing area by considering how uncertainty distribution and quality of recycled products influence the used product remanufacturing and pricing strategy. This research makes an excellent complement to the current literature on remanufacturing. This paper considers a firm that adopts two strategies for remanufacturing of used products. Some recycled products are repaired, refurbished, and then put into the market as second-hand products, while some are disassembled into raw materials for the production of new products. The linear price-dependent demand functions for new and second-hand products are given, which are strictly monotonously decreasing in the corresponding prices. In addition, a linear recycling quantity function is proposed, in which the quantity of recycled products is increasing with the recycling price. An uncertain programming model is formulated to describe the price model, and crisp equivalent models when uncertain variables follow a particular distribution are proposed. A numerical experiment is presented to show how various parameters influence the pricing decisions and the total profit.
The rest of this paper is organized as follows. We describe the problem in
Section 2. In
Section 3, the uncertain programming model is formulated and crisp equivalent models are presented. In
Section 4, numerical experiments are performed to show how various parameters impact the results of the model. Conclusions and directions for future research are provided in
Section 5.
2. Problem Description
This paper assumes that used products are recycled from customers at a unified price; similarly to Gan et al. [
10] and Nikunja et al. [
21], all used products are transferred to a recycling center at price
. It is assumed that the recycling center only collects used products that meet the required quality level for the remanufacturing process. The recycled products are classified into two categories according to the quality, which are respectively treated by two different remanufacturing strategies. The recycled products that are in relatively good condition are repaired, refurbished, and sold as second-hand products. The recycled products that are in worse condition are disassembled, and the useful parts are reused in the production of new products. We denote by
the proportion of the used products that can be reconditioned and sold as second-hand products, which is a given fixed parameter. Such used products in good condition are repaired and refurbished in the recycling center, and then the renewed second-hand products are sold to customers directly. The products in bad condition are dismantled in the recycling center, and useful components are sent to the production center as the raw material for new products. In addition, new products with virgin raw materials are also manufactured in the production center. The process of recycling and remanufacturing products is shown in
Figure 1. To better analyze the proposed model, similarly to Savaska and Wassenhove [
5], the unit remanufacturing cost is assumed to be known and constant in this paper. The unit cost for manufacturing a new product with virgin raw materials is denoted by
; the manufacturer produces the new product with unit manufacturing cost
by using the recycled products, which covers the cost for disassembling, transportation, and remanufacturing. It is assumed that
. The new products are sold at a wholesale price
. The unit cost for renewing a used product in good condition is denoted by
. Parameter
is the unit price of a renewed second-hand product.
Table 1 summarizes the notations. The model considers two different remanufacturing strategies and determines both optimal product sales and acquisition price.
Two demand functions are given to characterize the demands for the new products and the second-hand products, respectively. As the purchase decision of the customers usually depends on the price of the product, a linear price-dependent demand function for new products can be expressed as follows:
In this function, the parameter
represents the potential market size, which is the market size when the product price
equals 0. The parameter
denotes the price elastic coefficient. For the situations in this paper, there are usually few historical data about the market size and the price elastic coefficient. Therefore, we set the market size
and the price elastic coefficient
as uncertain variables. In the same way, a linear price-dependent demand function for second-hand products can be expressed as follows:
where
denotes the market base of second-hand products, and
denotes the price elastic coefficient for second-hand products. For the same reason, we assume
and
to be uncertain variables.
The number of recycled used products is defined as
which is a function of the unit price of recycling a used product
. The value of
is the minimum of two parts. The first part,
, is a linear demand function that is usually adopted in related literature [
50]. The parameter
denotes the number of collected used products when even the unit price of recycling a used product
is 0. To some extent, it represents the environmental protection consciousness of the society. The parameter
denotes the recycling price elastic coefficient. The second part,
, represents the estimated number of existing used products. Because of the lack of historical data,
,
, and
are characterized as uncertain variables in this paper. It is reasonable to assume that the uncertain variables in the three functions above are nonnegative and independent.
Some necessary assumptions need to be made in order to make the model reasonable. First, this paper assumes that the demand of new products is large enough compared to the number of collected used products . Second, the products manufactured with virgin raw materials and those produced with collected raw materials are of the same quality and thus share the same unit price . We suppose and , which guarantee the nonnegative profit and the incentive of remanufacturing. In addition, we assume that to describe the fact that the unit price of recycling a used product is usually relatively small.
Based on the above assumptions, the total profit function can be formulated as follows:
According to Lemma A2, the independence between the uncertain variables gives the following form of the expected total profit.
3. An Uncertain Programming Model
In this section, an uncertain programming model is formulated to solve the problem proposed in this paper. Some crisp equivalents are proposed when assuming that uncertain variables have a particular distribution.
The objective of the model is to maximize the expected total profit, given that some basic constraints are satisfied. The model is as follows:
where
and
are two numbers in the interval
representing the predetermined confidence levels. The first constraint ensures that the demand for new products is positive with chance that is not less than
. The second constraint is similarly defined for the demand for second-hand products. The last three constraints represent the assumptions mentioned in the last section.
Denote by
,
,
,
,
,
, and
the inverse uncertainty distributions of
,
,
,
,
,
, and
, respectively. According to Lemma A3, the objective function can be transformed into a deterministic equivalent:
By applying
Lemma A4, the chance constraints
and
can be converted into the deterministic equivalents
and
respectively. Based on the above results, a deterministic equivalent of the uncertain programming model can be obtained as follows:
where
and
are two numbers in the interval
representing the predetermined confidence levels.
For some cases where uncertain variables are of particular uncertainty distributions, there are crisp equivalents for the model. Linear distribution is one of the most commonly adopted uncertainty distributions, which is proposed by Liu [
31]. When all of the uncertain variables are linear uncertain variables denoted by
,
,
,
,
,
, and
, the model has the following crisp equivalent:
where
and
and
are two numbers in the interval
representing the predetermined confidence levels.
Zigzag distribution is another widely used uncertainty distribution. Assume that all of the uncertain variables are zigzag uncertain variables, denoted by
,
,
,
,
,
, and
. In the model we propose in this paper,
and
are two parameters in the interval
representing the predetermined confidence levels. These two parameters are introduced to control the chance of the uncertain event that the demand is not positive; thus, they are often set as numbers close to 0, which are usually assumed to be smaller than 0.5. Here, we consider the case where
and
are in the interval
. Based on the definition of the zigzag uncertain variable, the crisp equivalent of the model can be obtained as follows:
where
and
and
are two numbers in the interval
representing the predetermined confidence levels.
Normal distribution is the counterpart with the normal distribution in probability theory. Assume that all of the uncertain variables are normal uncertain variables, denoted by
,
,
,
,
,
, and
. Based on the definition of the normal uncertain variable, the crisp equivalent of the model can be obtained as follows:
where
and
and
are two numbers in the interval
representing the predetermined confidence levels.
4. Numerical Experiments
In this section, a numerical example is provided to show how various parameters influence the pricing decisions and the total profit. Because the optimal pricing decision model is proposed in an uncertain environment, in such supply chains, the quantities of recycled products and demands may be subject to some inherent indeterministic factors, such as market sizes and price elasticity coefficients; thus, the data on the recycled products and the data on the estimation of uncertain parameters from experienced experts are difficult to find. Interested readers can consult Liu [
51] (Chapter 16: Uncertain Statistics) to get more details on how to collect experts’ data and how to estimate empirical distributions of uncertain variables from the experimental data. Although, in the following, only particular data are employed, we have actually conducted some computational experiments from which similar observations have been obtained.
These uncertain parameters are assumed to be uncertain variables distributed as one of the three commonly used uncertainty distributions, namely linear uncertain variables, zigzag uncertain variables, and normal uncertain variables. In the following experiments, the unit cost for manufacturing a new product with virgin raw materials , the unit cost for manufacturing a new product with recycled raw materials , the unit cost for renewing a second-hand product in good condition , confidence level parameters , and .
In the first experiment, this paper examines how the uncertainty distribution of the parameters influences the performance of the optimal pricing decisions. The expected value of each uncertain parameter is fixed, and all of the parameters follow the same type of uncertainty distribution. These parameters are assumed to be with a linear uncertainty distribution, zigzag uncertainty distribution, and normal uncertainty distribution, respectively. The distributions of the parameters are shown in
Table 2. When parameter
, the optimal prices and the expected profits are shown in
Table 3.
Figure 2 and
Figure 3 illustrate the optimal prices and the expected profits as values of parameter
vary, respectively.
Figure 2 shows that the value of
is almost a constant for all different values of
and different uncertainty distributions. Because there are two different strategies for remanufacturing products, the firm can flexibly trade off the decisions on the prices
and
, and it is reasonable to maintain the price
to gain the optimal profit. It is shown that the value of
is also relatively stable. With the parameter
increasing, the price of recycling used products
first increases and then drops. For the cases where
is relatively small,
increases as
increases. In such situations, the increase of both
and
can largely raise the number of the products that can be remanufactured as second-hand products, which is the optimal way of maximizing the profit. As the value of
exceeds some threshold, the demand of second-hand products will not increase; thus, the firm should decrease
to reduce the recycling cost. For the same reason, it can be observed that the total profit first increases and then drops with increasing parameter
in
Figure 3. This shows that the profit is greater for a medium value of
, because the market demand of second-hand products is sufficiently satisfied.
In the second experiment, how uncertainty impacts the optimal prices and the expected profit is examined. These experiments focus on the uncertainty of the three uncertain parameters
,
, and
by varying the uncertain variances of parameters
,
, and
and keeping the expected values unchanged. The optimal pricing decisions and the expected profit for different variances of
,
, and
are shown in
Table 4,
Table 5 and
Table 6. From
Table 4 and
Table 6, it can be observed that the uncertainty of
and
has little impact on the results. However, in
Table 5, for all cases, the prices
and
and the expected profit increase as
increases. This shows that a high-level environmental protection consciousness of the society benefits the firms who are involved in a closed-loop supply chain.