Overcoming the Main Barriers of Circular Economy Implementation through a New Visualization Tool for Circular Business Models
Abstract
:1. Introduction
1.1. Background: Review of CBM Visualization Tools
1.1.1. Ellen MacArthur Foundation Model
1.1.2. Accenture Model
1.1.3. MoonFish Model
1.1.4. EIT Raw Materials Model
1.1.5. Reike Model
2. Materials and Methods
- (i)
- Definition of the characteristics, selected by literature, which are seen by the authors as fundamental for a CBM visualization tool. This phase responds to the question Q1: what are the fundamental elements that must be visualized in a tool for CBM evaluation?
- (ii)
- Gap analysis on the CBM visualization tool available in the literature. This phase responds to the question Q2: what are the existing tools that fits these characteristics and what are the missing aspects?
- (iii)
- Definition of tools and methods to be inserted to overcome the main drawbacks of the current models. This phase responds to the question Q3: are there methods, techniques, and tools that can be used and integrated to cover previous gaps?
- (iv)
- Qualitative application of the new CBM visualization tool to the supply chain of a generic ‘technical’ product. This phase finally provides all the information to use the developed tool.
2.1. Fundamental Characteristics of a CBM Visualization Tool
2.1.1. C1: Ease of Understanding
2.1.2. C2: Correspondence to Real Situations
2.1.3. C3: Useful Representation of Circular Initiatives
2.1.4. C4: Quantification of the Circularity Grade of the Initiatives
2.1.5. C5: Adaptation of the Model to Every Product and Industrial Sector
2.1.6. C6: Insertion of Maintenance as a Stage of the Product Life-Cycle
2.2. Gap Analysis
2.3. Tools and Methods to Overcome the Main Gaps of the Current Models
2.3.1. Supply Chain Structure
2.3.2. Waste Hierarchy
2.3.3. Quantification Methods: Material Flow Analysis, Sankey Diagram and Circular KPIs
2.3.4. Color Code
2.3.5. Design for X
2.3.6. Digitalization and Intelligent Assets
3. Results
3.1. Model of a Single Stage in the Supply Chain
3.2. Model of the Entire Supply Chain
- a significant reduction of primary raw materials derived from the environment;
- a significant reduction of waste sent to landfill;
- the extension of the life-cycle of resources and products (the time expressed in the x-axis is greater in the circular case) and
- the revalorization of resources and products at the end of their life.
4. Discussion
5. Conclusions
Author Contributions
Funding
Conflicts of Interest
References
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Barrier Category | Challenges |
---|---|
Internal Process [23,27,28] |
|
Technical [24,29,30,31,32,33] |
|
Market [21,29,34,35] |
|
Institutional, regulatory and social [32] |
|
Economic and financial [29,31] |
|
Principle | Description |
---|---|
Design out waste | Biological and technical materials must be designed by intention to be returned to the ecosystem (biological) or recovered, refreshed and upgraded (technical) → no waste. |
Build resilience through diversity | Production systems must be flexible thanks to some characteristics such as modularity, versatility and adaptivity for the use of several different inputs. |
Shift to renewable energy sources | Renewable energies will be able to feed all the systems since the threshold energy levels will be reduced by a restorative, circular economy. |
Think in system | Effectiveness of the global system overcome the efficiency optimization of a single part, in order to make the elements less vulnerable to unpredictable changing circumstances. |
Think in cascades | Extracting values from resources to use them in other applications at a different level. |
Underlying Business Model | Description |
---|---|
Circular supplies | Replacement of single-life and scarce inputs with renewable, bio-based or fully recyclable resources./Removal of inefficiencies with an increased cutting of waste. |
Resource recovery | Recovery of the value of products and by-products to supply other cycles: recycling and new technologies to transform waste in new resources, with the same or greater value. |
Product life extension | The value of waste is maintained and improved by repairing, upgrading, remanufacturing or remarketing products. |
Sharing platforms | Collaboration among consumers (individuals or organizations) to share products, reducing their underutilization and improving their productivity. |
Product-as-a-service | This is an alternative to the classic product purchase: the products are paid for according to their use and can be used by several consumers. |
Cycle | Description |
---|---|
Maintenance | It is a service offered by the producers to implement the inner cycle. |
Re-selling | It acts when a product can be used again for the same purpose, limiting its enhancement or change. |
Refurbishing/Remanufacturing | It is applied to a non-working product to restore its good operating conditions. It is applied in components in good conditions to build new products. |
Recycling | It consists of the reincorporation of used-up products into the cycle in the form of input material. |
Tool | C1 | C2 | C3 | C4 | C5 | C6 |
---|---|---|---|---|---|---|
Supply chain structure | X | X | X | X | ||
Waste hierarchy | X | X | X | X | ||
Quantification methods: MFA + Sankey Model + circular KPIs | X | X | ||||
Color code | X | X | ||||
Design for X | X | |||||
Digitalization and intelligent assets | X |
Supply Chain Stage | Core Activities | Input Flow | Output Flow | Leakages |
---|---|---|---|---|
Manufacturing | Transformation process | Raw materials | Components/parts; bio-based product | Rejects; non-compliance |
Assembling | Assembling of n parts into a final product | Components/parts | Final products; waste/wastage | Damaged/wrong parts |
Distribution & Sales | Storing inventory | Final products; bio-based products | Sold final products (including bio-based) | Unsold, damaged, waste products |
Use | Use and consumption of final products | Final products; bio-based products | End-of-life final products and waste | Unexploited or not consumed products |
Maintenance | Restoring initial conditions of products | End-of-life products | Restored products, parts and materials | Unrecoverable/damaged products and materials |
Collection, Recycling and Energy recovery | Reprocessed materials with low properties | End-of-life products and waste | Materials and energy | Unrecoverable waste/wastage |
Output Flows | Description |
---|---|
Final product | It derives from the transformation process of the input resources for its sale. It is the greatest flow and can improve with process optimization, which corresponds to the waste management option of reduction. |
Reused resource | Part of resources discarded during production process and directly reused for its original purpose with the smallest efforts (checking and cleaning). It corresponds to the inner circle. |
Recycled resource | Part of waste that cannot be reused maintaining its primary purpose, but still has a value that can be converted through a recycling process, with fewer properties than the initial materials. |
Recovered resource | It corresponds to the part of the waste that can be used for: (i) energy production; (ii) backfilling operations. These options do not exploit the entire value of the waste. |
Disposal | The least valuable flow is the part of waste that is sent to landfill or to incinerators. It consists of the unavoidable leakages, which necessarily require the introduction of new raw materials. |
Input Flows | Description |
---|---|
Raw materials | It corresponds to the flow derived directly from the production of primary resources, which encompasses the extraction of natural resources from the environment. This flow involves the use of new resources and great efforts (costs, labor, energy and resources). |
Secondary raw material | It includes the resources deriving from the reuse and recycling of ‘waste’ flows and typically require regeneration or re-processing. Secondary raw materials require fewer efforts than the corresponding extraction of primary raw materials. |
Flow from maintenance, reuse/redistribution and refurbishing/remanufacturing | It consists of flow derived from downstream stages after the restoring of the initial conditions. The original purpose is maintained without further transformation process and additional efforts. This flow is the most valuable. |
Design for X | Description | Effect |
---|---|---|
Manufacturing (and/or assembling) |
| Avoiding errors in advance, reducing damages during transformation, minimizing wastage → Reduction of waste to landfill |
Logistics |
| Reduction in number of components ordered, shipped and stored and of emissions associated with transports. Reusing of the same packaging material. |
Durability |
| Extension of product life-cycle. Avoiding the replacement of old components with new parts. |
Disassembly |
| Greater effectiveness of maintenance; maximizing of resource recovery; replacement of only faulty parts. |
Digital/Intelligent Asset | Description | Effect |
---|---|---|
Virtualization of products and processes | Replacement of physical products with virtual services: e.g., digital books, documents (manuals, industry reports), courses and professional service. | Dematerialization, reduction of resources necessary to manufacture the corresponding physical products and reduction of travel. |
E-commerce | It avoids time and travel to search for the desired products and/or to compare price; it centralizes order processing, reducing overproduction. | It dematerializes travel and emissions and avoid efforts (costs, resources, time, energy) for unsold products. |
Smart and active packaging | Smart packaging: information to preserve/use products. Active packaging: monitoring of internal conditions (oxygen, temperature) to extend product duration. | Complete traceability of materials and products, before and after sales (location, condition and availability of resources). |
Software for process optimization | Sophisticated algorithms to control process parameters in real-time, balance quantity and quality of raw materials. | Process productivity improvement and reduction in consumption and waste. |
3D-printing/Rapid Prototyping | Complex geometries and/or with light-weight and high-level properties. Very small batches of production and a high level of customization for products and services. | Reduction of material underutilization and wastage and energy consumption typical of traditional shaving removal technologies. |
Predictive maintenance | Evaluation of actual condition of assets, failures and remaining life-time estimation, downtime reduction, productivity and product quality improvement. | Extension of asset life, acting only when needed, replacing only faulty components at the end of their life. |
Stage | Tool | |||
---|---|---|---|---|
Circular Initiatives | Design for X | Digitalization and Intelligent Assets | ||
Input Flows | Output Flows | |||
Use |
|
| Durability |
|
Distribution & sales |
|
| Logistics |
|
Manufacturing |
|
| Manufacturing |
|
Assembling |
|
| Assembling |
|
Maintenance |
| Disassembly | Predictive maintenance with artificial intelligence. | |
Recycling and energy recovery |
| Advanced technology (e.g., robots) for waste sorting. |
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Share and Cite
Bianchini, A.; Rossi, J.; Pellegrini, M. Overcoming the Main Barriers of Circular Economy Implementation through a New Visualization Tool for Circular Business Models. Sustainability 2019, 11, 6614. https://doi.org/10.3390/su11236614
Bianchini A, Rossi J, Pellegrini M. Overcoming the Main Barriers of Circular Economy Implementation through a New Visualization Tool for Circular Business Models. Sustainability. 2019; 11(23):6614. https://doi.org/10.3390/su11236614
Chicago/Turabian StyleBianchini, Augusto, Jessica Rossi, and Marco Pellegrini. 2019. "Overcoming the Main Barriers of Circular Economy Implementation through a New Visualization Tool for Circular Business Models" Sustainability 11, no. 23: 6614. https://doi.org/10.3390/su11236614