Exploring Key Factors Affecting the Encapsulation Efficiency of Ligusticum Chuanxiong–Vinegar Cyperus Rotundus Essential Oil Based on QbD Principles
Abstract
1. Introduction
2. Materials and Methods
2.1. Materials
2.1.1. Instruments
2.1.2. Reagent
2.2. Methods
2.2.1. Preparation of Inclusion Complexes
2.2.2. Liquid Chromatography–Mass Spectrometry Conditions
2.2.3. Inclusion Complex Evaluation Method
2.2.4. The Determination of Critical Quality Attribute (CQAs)
2.2.5. Screening of Critical Process Parameters (CPPs)
2.2.6. Study on the Preparation Process of Incorporated Compounds
Investigation of Stirring Speed
Factorial Design Experiment to Investigate CPPs
2.2.7. Characterization of the Inclusion Compound
Appearance
Microscopic Analysis
Fourier-Transform Infrared Spectroscopy (FT-IR) Analysis
X-Ray Diffraction (XRD) Analysis
Differential Scanning Calorimetry (DSC)
Phase-Solubility Studies
Molecular Docking
3. Result
3.1. Essential Oil Component Analysis
3.2. Investigation of Combined Rotational Speed
3.3. Optimization of Inclusion Process via Factorial Design Experiment
3.4. Validation of Design Space and Inclusion Rate Determination
3.4.1. Appearance
3.4.2. Microscopic Analysis
3.4.3. Fourier-Transform Infrared Spectroscopy (FT-IR) Analysis
3.4.4. X-Ray Diffraction (XRD) Analysis
3.4.5. Differential Scanning Calorimetry (DSC)
3.4.6. Phase-Solubility Studies
3.4.7. Molecular Docking
4. Discussion
5. Conclusions
- Ligustilide and α-cyperone may serve as the initial indicator components in the encapsulation process of the mixed volatile oil of Ligusticum Chuanxiong–Vinegar cyperus Rotundus, but their representativeness in terms of encapsulation quality still requires further pharmacological evaluation;
- Due to its excellent solubility, stability, and the ability to control the hygroscopicity in subsequent formulations, β-cyclodextrin was selected as the preferred encapsulation material;
- The combination of single-factor and factorial design with the QbD principle can effectively optimize the encapsulation process, determine the key factors, and reduce the experimental workload. It also demonstrates the feasibility and practicality of this concept in process optimization;
- The formation of inclusion complexes generally leads to a series of changes in physical and chemical properties. These changes can be demonstrated by methods such as Fourier-transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), and differential scanning calorimetry (DSC), and thus can be used as evaluation indicators for the inclusion process.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
Abbreviations
| QbD | Quality by Design |
| HPLC-MS | High-performance liquid chromatography–tandem mass spectrometry |
| FT-IR | Fourier-transform infrared spectroscopy |
| FDA | Food and Drug Administration |
| UPLC-Q-TOF/MS | Ultra-performance liquid chromatography–quadrupole time-of-flight mass spectrometry |
| CQAs | Critical quality attributes |
| CMPs | Critical monitoring parameters |
| SMPs | Secondary monitoring parameters |
| MODR | Operable design region |
| DSC | Differential scanning calorimetry |
| TGA | Thermogravimetric analysis |
| XRD | X-ray diffraction |
| BPI | Base peak ionization spectra |
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| Category | Method Parameters | S | O | D | RPN | RPN Level | Explanation |
|---|---|---|---|---|---|---|---|
| Inclusion material | β-cyclodextrin | 5 | 8 | 7 | 280 | High | The risk of affecting the inclusion rate is relatively high. |
| Hydroxypropyl-β-cyclodextrin | 5 | 8 | 7 | 280 | High | ||
| Environment | Temperature | 6 | 8 | 3 | 144 | High | The inclusion temperature has a significant impact on the volatile components. |
| Environmental humidity | 3 | 1 | 4 | 12 | Low | ||
| Equipment | Stirring speed | 5 | 6 | 3 | 90 | Middle | The method of stirring may affect the degree of uniform mixing. |
| Stirring method | 5 | 2 | 3 | 30 | Low | ||
| Process | Inclusion temperature | 9 | 9 | 3 | 243 | High | It directly affects the encapsulation effect and poses a high risk. |
| The ratio of volatile oil to inclusion materials | 9 | 9 | 5 | 405 | High | ||
| Other factors | Operator | 2 | 2 | 6 | 24 | Low | The experimental equipment is of high precision, and all the reagents are of qualified quality, with relatively low risks. |
| Batch of materials | 4 | 2 | 3 | 24 | Low | ||
| Precision of analytical instruments | 7 | 1 | 2 | 14 | Low |
| Group | Doubled Concentration of β-Cyclodextrin Solution | Inclusion Time/h | Temperature/°C | Stirring Speed/rpm |
|---|---|---|---|---|
| 1 | 6 | 1 | Room Temperature | 300 |
| 2 | 6 | 1 | Room Temperature | 800 |
| Factor | Level | |
|---|---|---|
| −1 | +1 | |
| A: β-Cyclodextrin solution ratio | 6 | 10 |
| B: Inclusion time/h | 1 | 3 |
| C: Temperature/°C | 30 | 50 |
| Std 1 | Block | Run | β-Cyclodextrin Solution Ratio | Inclusion Time/h | Temperature/°C |
|---|---|---|---|---|---|
| 1 | Block1 | 4 | 6 | 1 | 30 |
| 2 | Block1 | 5 | 10 | 1 | 30 |
| 3 | Block1 | 6 | 6 | 3 | 30 |
| 4 | Block1 | 1 | 10 | 3 | 30 |
| 5 | Block1 | 8 | 6 | 1 | 50 |
| 6 | Block1 | 2 | 10 | 1 | 50 |
| 7 | Block1 | 3 | 6 | 3 | 50 |
| 8 | Block1 | 7 | 10 | 3 | 50 |
| 9 | Block2 | 10 | 6 | 1 | 30 |
| 10 | Block2 | 12 | 10 | 1 | 30 |
| 11 | Block2 | 14 | 6 | 3 | 30 |
| 12 | Block2 | 15 | 10 | 3 | 30 |
| 13 | Block2 | 16 | 6 | 1 | 50 |
| 14 | Block2 | 9 | 10 | 1 | 50 |
| 15 | Block2 | 3 | 6 | 3 | 50 |
| 16 | Block2 | 11 | 10 | 3 | 50 |
| Number | Observed RT (min) | Component Name | Parent Ion | Mass Error (ppm) |
|---|---|---|---|---|
| 1 | 9.31 | (1R,5R)-2-methyl-5-prop-1-en-2-ylcyclohex-2-en-1-ol | [M+H] + 153.1261 | −8.4 |
| 2 | 21.43 | (-)-Cyperenoic acid | [M+H] + 249.1839 | −4 |
| 3 | 16.11 | 1-(2,4-dimethylphenyl)propan-1-one | [M+H] + 163.1107 | −6.3 |
| 4 | 7.3 | 2-(butyn-2-ylidene)-delta3-dihydrofuran [5-spiro-2′]tetrahydrofuran | [M+H] + 179.1057 | −5.3 |
| 5 | 12.58 | 5,7-diethyldeca-5,6-dien-3-yne | [M+H] + 191.1796 | 1.2 |
| 6 | 7.5 | prop-2-en-1-yl 2-phenoxyacetate | [M+H] + 193.085 | −4.6 |
| 7 | 19.16 | (2′Z,3S,8′R)-2′-butylidene-8′-propylspiro [2-benzofuran-3,9′-3-oxatricyclo [5.2.2.01,5]undec-5-ene]-1,4′-dione | [M+H] + 379.1903 | −0.2 |
| 8 | 13.07 | (4aR,6R,8aS)-4a-hydroxy-4,8a-dimethyl-6-prop-1-en-2-yl-5,6,7,8-tetrahydro-1H-naphthalen-2-one | [M+H] + 235.1682 | −4.4 |
| 9 | 15.36 | 2,4-Di-tert-butylphenol | [M+H] + 207.1732 | −5.4 |
| 10 | 11.49 | 1,1-diphenylpentan-1-ol | [M+H] + 165.1262 | −7 |
| 11 | 14.43 | Isocurcumenol | [M+H] + 235.1684 | −3.8 |
| 12 | 16.55 | Isokobusone | [M+H] + 223.1682 | −4.6 |
| 13 | 5.65 | (3E)-3-butylidene-6,7-dihydroxy-4,5,6,7-tetrahydro-2-benzofuran-1-one | [M+H] + 225.111 | −5 |
| 14 | 17.82 | (16Z)-6-butyl-16-butylidene-5,15-dioxapentacyclo [9.5.2.01,13.02,10.03,7]octadeca-3(7),12-diene-4,14-dione | [M+H] + 383.221 | −1.8 |
| 15 | 16.87 | (Z)-6,8,7,3-Diligustilide | [M+H] + 353.1753 | 1.5 |
| 16 | 15.35 | (S)-4-isopropenylcyclohex-1-enecarbaldehyde | [M+H] + 151.1103 | −9.2 |
| 17 | 9.18 | 3-butylidene-4,5-dihydro-2-benzofuran-1-one | [M+H] + 207.1008 | −3.6 |
| 18 | 7.69 | Senkyunolide K | [M+H] + 209.1165 | −3.6 |
| 19 | 23.43 | Senkyunolide P | [M+H] + 383.2212 | −1.3 |
| 20 | 27.69 | Senkyunone | [M+H] + 327.2311 | −2.2 |
| 21 | 14.17 | (4aS,7R)-7-isopropenyl-1,4a-dimethyl-4,4a,5,6,7,8-hexahydronaphthalen-2(3H)-one | [M+H] + 219.1733 | −4.6 |
| 22 | 11.59 | [(1R,2S,4R)-1,7,7-trimethyl-2-bicyclo [2.2.1]heptanyl] acetate | [M-H]-195.138 | −5.4 |
| 23 | 5.63 | (3E,6R,7R)-3-butylidene-6,7-dihydroxy-4,5,6,7-tetrahydro-2-benzofuran-1-one | [M-H]-223.0965 | −4.8 |
| 24 | 9.9 | (Z)-3-butylidene-5-hydroxy-2-benzofuran-1-one | [M-H]-203.0702 | −6 |
| 25 | 16.87 | (Z)-6,8′7,3′-Diligustilide | [M-H]-379.1912 | −0.7 |
| 26 | 19.29 | (Z,Z′)-Diligustilide | [M-H]-379.1918 | 0.7 |
| 27 | 27.06 | 13-methylpentadecanoic acid | [M-H]-255.232 | −3.6 |
| 28 | 29.22 | 14-methylhexadecanoic acid | [M-H]-269.2479 | −2.6 |
| 29 | 12.52 | 3-butyl-4,7-dihydroxy-2-benzofuran-1(3H)-one | [M-H]-221.0812 | −3.2 |
| 30 | 6.11 | 3-n-Butyl-3-hydroxy-4,5,6,7-tetrahydro-6,7-dihydroxy phthalide | [M-H]-241.1068 | −5.4 |
| 31 | 9.05 | 3-butyl-4-hydroxy-2-benzofuran-1(3H)-one | [M-H]-205.0863 | −3.7 |
| 32 | 26.52 | methyl (9Z,12Z)-octadeca-9,12-dienoate | [M-H]-293.2477 | −2.9 |
| 33 | 12.77 | (4aR,7R)-7-isopropenyl-1,4a-dimethyl-4,4a,5,6,7,8-hexahydronaphthalen-2(3H)-one | [M-H]-217.1596 | −1 |
| 34 | 9.28 | 4-ethyl-2-methoxyphenol | [M-H]-165.0911 | −5.8 |
| 35 | 16.53 | Cyperolone | [M-H]-235.1693 | −4.3 |
| 36 | 13.48 | Epoxydihydrolinalool | [M-H]-171.1379 | −7 |
| 37 | 34.83 | Ethylisooctadecanoate | [M-H]-311.2948 | −2.3 |
| 38 | 12.51 | 1,2-dimethoxy-4-prop-2-enylbenzene | [M-H]-177.0911 | −5.8 |
| 39 | 6.99 | 2-methyl-1-phenylpropan-1-one | [M-H]-147.0801 | −9.6 |
| 40 | 16.7 | (Z)-3-butylidene-4,5-dihydro-2-benzofuran-1-one | [M-H]-189.0911 | −5.5 |
| 41 | 16.68 | Ligustilide dimer, E-232 | [M-H]-379.1912 | −0.8 |
| 42 | 25.06 | (9Z,12Z)-octadeca-9,12-dienoic acid | [M-H]-279.232 | −3.4 |
| 43 | 11.06 | methyl 2-pentanoylbenzoate | [M-H]-219.1014 | −5.9 |
| 44 | 27.02 | Myricanone | [M-H]-355.1578 | 7.5 |
| 45 | 11.48 | nonanoic acid | [M-H]-157.1223 | −7.1 |
| 46 | 27.99 | (9Z)-octadec-9-enoic acid | [M-H]-281.2479 | −2.7 |
| 47 | 7.24 | 4-isopropenylcyclohex-1-enecarbaldehyde | [M-H]-149.096 | −7.9 |
| 48 | 12.57 | Senkyunolide G | [M-H]-207.1008 | −8.8 |
| 49 | 5.33 | Senkyunolide J | [M-H]-225.1122 | −4.5 |
| 50 | 5.33 | Senkyunolide R | [M-H]-239.0916 | −3.8 |
| 51 | 31.24 | octadecanoic acid | [M-H]-283.2634 | −2.9 |
| 52 | 16.08 | Sugebiol | [M-H]-235.1691 | −5.2 |
| 53 | 10.94 | Sugetriol | [M-H]-251.1639 | −5.4 |
| 54 | 15.62 | undecanoic acid | [M-H]-185.1533 | −7.8 |
| 55 | 3.93 | 4-hydroxy-3-methoxybenzoic acid | [M-H]-167.0339 | −6.4 |
| Group | Combined Rotational Speed/rpm | Sample Weight/g | Ligustilide Content/mg | α-Cyperone Content/mg |
|---|---|---|---|---|
| 1 | 300 | 3.00012 | 11.53124 | 0.04369 |
| 2 | 300 | 3.00012 | 11.52805 | 0.04370 |
| 3 | 300 | 3.00023 | 11.57773 | 0.04397 |
| 4 | 800 | 3.00023 | 11.59214 | 0.04441 |
| 5 | 800 | 3.00015 | 11.50806 | 0.04391 |
| 6 | 800 | 3.00015 | 11.48639 | 0.04395 |
| Std | Run | A: β-Cyclodextrin Solution Ratio | B: Inclusion Time/h | C: Temperature/°C | Ligustilide Inclusion Rate/% | α-Cyperone Inclusion Rate/% |
|---|---|---|---|---|---|---|
| 1 | 4 | 6 | 1 | 30 | 56.68 | 56.44 |
| 2 | 5 | 10 | 1 | 30 | 42.29 | 38.12 |
| 3 | 6 | 6 | 3 | 30 | 68.99 | 74.28 |
| 4 | 1 | 10 | 3 | 30 | 55.93 | 43.92 |
| 5 | 8 | 6 | 1 | 50 | 63.61 | 68.47 |
| 6 | 2 | 10 | 1 | 50 | 49.13 | 44.59 |
| 7 | 3 | 6 | 3 | 50 | 44.69 | 68.43 |
| 8 | 7 | 10 | 3 | 50 | 44.36 | 41.86 |
| 9 | 10 | 6 | 1 | 30 | 58.19 | 61.83 |
| 10 | 12 | 10 | 1 | 30 | 37.19 | 39.66 |
| 11 | 14 | 6 | 3 | 30 | 59.1 | 82.87 |
| 12 | 15 | 10 | 3 | 30 | 58.66 | 45.49 |
| 13 | 16 | 6 | 1 | 50 | 59.13 | 66.81 |
| 14 | 9 | 10 | 1 | 50 | 43.3 | 54.13 |
| 15 | 3 | 6 | 3 | 50 | 41.99 | 74.36 |
| 16 | 11 | 10 | 3 | 50 | 38.75 | 44.09 |
| Source of Variation | Sum of Squares | Degrees of Freedom | Mean Square | F-Value | p-Value |
|---|---|---|---|---|---|
| Block | 53.91 | 1 | 53.91 | ||
| Model | 1147.03 | 4 | 286.76 | 12.88 | 0.0006 |
| A: β-Cyclodextrin solution ratio | 428.18 | 1 | 428.18 | 19.23 | 0.0014 |
| B: Inclusiontime/h | 0.5439 | 1 | 0.5439 | 0.0244 | 0.8789 |
| C: Inclusiontemperature/°C | 169.46 | 1 | 169.46 | 7.61 | 0.0202 |
| BC | 548.85 | 1 | 548.85 | 24.65 | 0.0006 |
| Residual | 222.63 | 10 | 22.26 | ||
| Cor total | 1423.57 | 15 |
| Source of Variance | Sum of Squares | Degrees of Freedom | Mean Square | F-Value | p-Value |
|---|---|---|---|---|---|
| Block | 68.6 | 1 | 68.6 | ||
| Model | 2888.61 | 4 | 722.15 | 34.36 | <0.0001 |
| A: β-Cyclodextrin solution ratio | 2540.92 | 1 | 2540.92 | 120.9 | <0.0001 |
| B: Inclusiontime/h | 127.97 | 1 | 127.97 | 6.09 | 0.0332 |
| C: Inclusiontemperature/°C | 25.33 | 1 | 25.33 | 1.21 | 0.298 |
| BC | 194.39 | 1 | 194.39 | 9.25 | 0.0124 |
| Residual | 210.17 | 10 | 21.02 | ||
| Cor total | 3167.37 | 15 |
| Factor | W | p-Value | Passed Normality Test (alpha = 0.05) |
|---|---|---|---|
| Ligustilide inclusion rate | 0.9256 | 0.2076 | Yes |
| α-Cyperone inclusion rate | 0.9120 | 0.1225 | Yes |
| Group | β-Cyclodextrin Multiplication | Inclusion Time/h | Inclusion Temperature/°C | Ligustilide Inclusion Rate/% | 95% Confidence Interval for Ligustilide | α-Cyperone Inclusion Rate/% | 95% Confidence Interval for α-Cyperone |
|---|---|---|---|---|---|---|---|
| 1 | 6 | 3 | 30 | 64.74 | 57.39~74.29 | 75.18 | 66.03~82.45 |
| 2 | 6 | 2 | 35 | 63.18 | 49.76~66.59 | 73.32 | 60.38~76.73 |
| 3 | 6 | 2.6 | 33 | 63.15 | 52.67~70.12 | 72.97 | 62.99~79.95 |
| 4 | 6 | 2.5 | 30 | 64.24 | 53.91~71.74 | 71.33 | 62.43~79.74 |
| 5 | 6 | 2.75 | 32 | 63.49 | 53.87~71.74 | 76.89 | 63.71~81.08 |
| Temperature/°C | Regression Equation | Kc/L·mmol−1 | ΔH/KJ·mol−1 | ΔG/KJ·mol−1 | ΔS/J·mol−1·K−1 |
|---|---|---|---|---|---|
| 25 | y = 0.0003x + 0.012 R2 = 0.9920 | 0.0475 | 39.18 | 7.54 | 106.00 |
| 35 | y = 0.0009x + 0.0103 R2 = 0.9782 | 0.1661 | 4.59 | ||
| 45 | y = 0.0009x + 0.0115 R2 = 0.9827 | 0.1488 | 5.04 |
| Component | Binding Energy |
|---|---|
| Ligustilide | −4.09 |
| α-Cyperone | −4.18 |
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Tang, Z.; Chen, W.; Zhang, T.; He, Y.; Wan, H. Exploring Key Factors Affecting the Encapsulation Efficiency of Ligusticum Chuanxiong–Vinegar Cyperus Rotundus Essential Oil Based on QbD Principles. Pharmaceutics 2026, 18, 393. https://doi.org/10.3390/pharmaceutics18030393
Tang Z, Chen W, Zhang T, He Y, Wan H. Exploring Key Factors Affecting the Encapsulation Efficiency of Ligusticum Chuanxiong–Vinegar Cyperus Rotundus Essential Oil Based on QbD Principles. Pharmaceutics. 2026; 18(3):393. https://doi.org/10.3390/pharmaceutics18030393
Chicago/Turabian StyleTang, Zhongcheng, Wenting Chen, Ting Zhang, Yu He, and Haitong Wan. 2026. "Exploring Key Factors Affecting the Encapsulation Efficiency of Ligusticum Chuanxiong–Vinegar Cyperus Rotundus Essential Oil Based on QbD Principles" Pharmaceutics 18, no. 3: 393. https://doi.org/10.3390/pharmaceutics18030393
APA StyleTang, Z., Chen, W., Zhang, T., He, Y., & Wan, H. (2026). Exploring Key Factors Affecting the Encapsulation Efficiency of Ligusticum Chuanxiong–Vinegar Cyperus Rotundus Essential Oil Based on QbD Principles. Pharmaceutics, 18(3), 393. https://doi.org/10.3390/pharmaceutics18030393
