Next Article in Journal
Enamel Evaluation after Debonding of Fixed Retention and Polishing Treatment with Three Different Methods
Next Article in Special Issue
Experimental and Numerical Research of Post-Tensioned Concrete Beams
Previous Article in Journal
An Overview on the Effect of Severe Plastic Deformation on the Performance of Magnesium for Biomedical Applications
Previous Article in Special Issue
A Brief Overview on Crack Patterns, Repair and Strengthening of Historical Masonry Structures
 
 
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Article

Prediction of Mortar Compressive Strength Based on Modern Minor-Destructive Tests

Faculty of Civil Engineering, Cracow University of Technology, Warszawska 24, 31-155 Kraków, Poland
Materials 2023, 16(6), 2402; https://doi.org/10.3390/ma16062402
Submission received: 2 February 2023 / Revised: 5 March 2023 / Accepted: 16 March 2023 / Published: 17 March 2023
(This article belongs to the Special Issue Masonry Structures and Reinforced Concrete Structures)

Abstract

:
The crucial task of the diagnosis of an existing masonry structure is to assess the current values of the mechanical parameters of the materials from which the structure was erected—usually bricks and mortar. The article presents the results of minor-destructive tests carried out on bed joints of three-brick-masonry prisms prepared in the laboratory. Three types of mortars used in the masonry were tested, which differ by the type and amount of binder. In order to determine mortar compression strength, three modern diagnostic methods were used: double punch test (DPT), standard penetrometric test (PT) and torque penetrometric test (TPT). Tests were carried out after 4, 12 and 90 weeks. The mortar strength determined in each of these tests was compared with the mortar reference strength determined on the beam specimen according to the methodology given in EN 1015-11. The results of the conducted tests confirmed the high usefulness of all three diagnostic methods. However, limitations in the application of the PT test were noticed—only lime mortars and weak cement–lime mortars can be tested with this method. In the case of mortars with an increased amount of cement binder, the impact energy is too low to estimate the compressive strength of the mortar in the brick wall joint. Technical limitations in the use of TPT and DPT tests were also indicated—weak lime mortars with low cohesion do not allow for obtaining reliable results. It was shown that DPT results strongly depend on two factors, specimen slenderness and mortar strength. Due to this fact, simple non-parameter conversion from mortar compressive strength according to the DPT test into mortar reference strength may lead to significant overestimation. As the results show, in newly built masonry, proper selection of diagnostic method is crucial due to the strong dependence of mortar curing dynamics on its location in the joint. This paper helps to match diagnostic techniques with the condition and type of mortar in the existing structure.

1. Introduction

Very often, when assessing the possibility of increasing the live loads in a building, its expansion or even periodic inspection of its technical condition, the mechanical parameters of the structure should be determined. The most appropriate way is to measure them directly during destructive tests (DT) [1]. Due to the characteristic feature of historical masonry—which is a large heterogeneity of the structure—the number of specimens to be tested and their size must be large. However, the cutting out of masonry prisms is rarely encountered due to the fact that it damages the structure considerably, is expensive and often difficult to implement due to the low fragmentation resistance of the specimen taken. A modern alternative is the flat-jacks test, which is conducted in situ. During the test, the actual stress–strain relationship of the wall is recorded. Despite its versatility and numerous advantages, the use of this method is strongly limited. The necessity to have specialized equipment and personnel with extensive experience in interpreting the obtained results are the most important limitations, also confirmed by the author’s own experience [2]. A cylindrical specimen of 100–150 mm diameter obtained as boreholes are an increasingly popular alternative [3]. However, due to technical problems with keeping the specimens undisturbed during the extraction from the wall and the unfavorable influence of water cooling the blade during the drilling, this method requires the researcher to have prior practice.
An easier, and thus often used, method of estimating the compressive strength of a brick wall (as a leading mechanical parameter) is to determine the compressive strength of mortar and bricks separately. The desired compressive strength of the wall is determined on the basis of correlations obtained empirically and published in the literature. This method is especially sanctioned in modern design codes such as EN 1996-1-1 [4]. The strength of bricks is determined in a very simple way directly on whole bricks taken from the structure or on their halves. In order to reduce the number of bricks to be taken for the study, small cylindrical or cube samples are also used; however, taking into account the anisotropy of the bricks and the influence of scale effect on the results is needed [3,5]. It is incomparably more difficult to estimate the compressive strength of the mortar in the existing structure, which results from two basic factors: small joint thicknesses (usually below 20 mm) and degradation of the surface layer of mortar in the joint. The dimensions of the mortar specimen for strength tests required by EN 1015-11 [6] should be 4 × 4 × 8 cm3, which excludes the application of the research methodology of this standard in the case of existing buildings. Sometimes few mortar samples of similar dimensions to those required can be extracted from oversized vertical joints of the masonry, where the mortar is, unfortunately, characterized by noticeably lower compaction. Alternatively, the samples of dimensions close to 4 × 4 × 4 cm3 can be obtained by gluing together three samples (of dimensions 4 × 4 cm2 in the plane) cut from the bed joint (average 13 mm thick) [7]. However, the results obtained by this method are understated [8]. Currently, no general European standard contains a consistent methodology for determining the compressive strength of the mortar based on in situ tests, which is a very undesirable state.
The aim of this article is to evaluate the possibility of using three modern non-standard methods (PT, DPT and TPT) to estimate the compressive strength of the weak mortar in the bed joints of a brick wall. Additionally, an attempt was made to determine the possible limitations of each method by comparing the compressive strength established in all three tests with the reference compressive strength established as described in EN 1015-11 [6]. Moreover, performing tests several times on specimens of different ages (especially important are those results performed on specimens older than 4 weeks, which is the common total length of the research period in the majority of the articles) allowed for noticing the change in the relationship between the results.
The vast majority of non-destructive and minor-destructive tests are affected by an error due to the fact that the mechanical parameters of the material are not determined directly but by correlation. Extensive studies of this phenomenon were made in [9,10]. For example, for the PT test, it is the correlation between the hardness of the mortar and its compressive strength. The biggest advantage of minor-destructive methods is the ability to perform a large number of in situ tests, which is crucial in statistical evaluation. Especially with modern mortars based on recycled powder [11] or increased porosity [12]. In addition, the equipment needed to perform these tests is significantly cheaper compared to the machines used for destructive tests. Moreover, most of the MDT allows for immediate interpretation of results.

2. Minor-Destructive Testing Methods

The joint that has the greatest influence on the wall’s compressive strength and deformability is the bed joint, so all diagnostic tests are conducted on it. The mortar contained in the vertical joints is more porous and poorly reflects the load history of the structure, so it is not suitable as a testing material. Due to the insignificant thickness of bed joints (on average 10–20 mm), the number of diagnostic tests that may be applied is limited considerably. The tests used commonly in the diagnostics of the existing structures, such as the Schmidt hammer test or ultrasounds, cannot be applied here. Three methods were analyzed, which, in the opinion of this paper’s author, apart from the determined test methodology, are characteristic of their high potential in the diagnostics of historical structures with exceptional value.

2.1. Double Punch Test (DPT)

The DPT was developed to test mortar samples of irregular shape and a thickness equal to that of the bed joint from which the specimens were taken [13]. The detailed methodology of the performance of the test is contained in DIN 18555-9 [14] and the UIC 778-3 instruction [15]. The test specimens are usually obtained from fragments of masonry characterized by a weak bond between brick and mortar or by drilling from the wall cylindrical specimens (50 mm diameter) with a centrally placed bed joint. Next, the mortar layer was separated from the bricks with a chisel. Specimens with a radius in the projection of about 40–50 mm qualified for testing. The upper and lower surface of the specimen is leveled with a material of similar strength to the tested mortar—most often, a layer of plaster with a total thickness of 5 mm is used. The test involves applying a compressive force through steel punches (Figure 1) until the destruction of the specimen.
The main advantage of this test is the direct measurement of the mortar’s mechanical properties. A negative feature of this test is the high susceptibility of its result to a range of factors, such as specimen slenderness [16,17,18,19], a manner in which the surface is leveled [20,21], the shape and diameter of steel punches [16] or the presence of large aggregate grains [22]. In addition, in the case of walls with good adhesiveness between brick and mortar, extracting specimens is really difficult or even impossible. The number of correlation functions between mortar strength acc. to DPT test (fm.DPT) and mortar reference strength (fm) is very limited, and some attempts were made in [16,22,23].

2.2. Standard Penetrometric Test (PT)

The general idea of penetrometric tests is to record the depth at which the needle penetrates the bed joint as a result of successive impacts. The impact force is generated by a mass connected to a releasing spring—a mechanism similar to one in a Schmidt hammer. In practice, a few types of penetrometers were used [24,25,26,27,28], but most of them were only in laboratory tests. This article uses the first serially manufactured modern penetrometer, RSM-15, with a standard impact energy of 4.55 Nm and needle diameter of 4.5 mm (Figure 2).
Contrary to the still-only prototype version of the static penetrometer [27], the impact version of the penetrometer [29] is simple and quick to use. Similarly to the Schmidt Hammer, which is popularly used in concrete diagnostics, the most important is the proper selection of the test place so that the recorded values reflect the real technical condition of the tested wall fragment. Due to the lack of information about the influence of high moisture content in a wall on results, all tested areas should be identified earlier using the available NDT methods such as thermography or gravimetric method [30]. The main advantages of the PT test are as follows: low invasiveness, fastness, the possibility of measuring at the specific depth of the joint and the availability of the result directly after finishing the test. A basic disadvantage is a small database of the published results of experimental tests, which would enable us to determine what factors and to what extent affect the result. Furthermore, strength is defined indirectly with the use of a correlation curve.
According to the manufacturer (Diagnostic Research Company—DRC) [29], the device allows to make:
  • A measurement of the PT homogeneity of the mortar between its successive layers in terms of degradation, carbonation or material heterogeneity;
  • An assessment of whether the entire structure has been erected using the same mortar;
  • An assessment of the compressive strength of the mortar.
There are several methods [25,31,32,33] similar to PT that are currently being used for mortar diagnostic, e.g., “Sphere impact”, “controlled penetration” or “DRMS” (based on microdrilling resistance technique and is a modification of older PNT-G test [34]). Moreover, new methods, such as the “gun penetrometer”, are still under development [28].

2.3. Torque Penetrometric Test (TPT)

The TPT method applied in the article was proposed by D. Marastoni [35,36] in 2016 as a modification of the X-Drill method [37], together with the solutions known from the geotechnical Vane Shear Test [38]. The newly developed method is based on the correlation between mortar compressive strength and the value of torque needed to cut off the tested mortar by the toothed part of the penetrating nail (Figure 3b). The complete testing equipment consists of a penetrating nail and a torque wrench (Figure 3a). In addition, it is necessary to use a drilling machine and a hammer in order to insert the penetrating nail into the examined mortar.
Because the diameter of the penetrating nail equals 9 mm, one should use bed joints more than 11 mm thick to avoid scratching the toothed part of the penetrating nail against the bricks, which determines the masonry joist dimensions. The pros and cons of the TPT test are similar to the PT test. A well-known method similar to TPT is the screw (helix) pull-out method [39].

3. Research Methodology

In order to estimate the range of applicability for the DPT, PT and TPT methods, 3 brick-masonry prisms were built, with dimensions of 51 × 12 × 62 cm3 each (Figure 4a). There were 12 × 25 × 6.5 cm3 bricks used for the prisms. All the bed joints had a fixed constant thickness because of the use of 12 mm spacer strips, which is of particular significance in the case of TPT testing.
Each of the three MDT tests was carried out on three types of mortar (two of them were cement–lime and one was lime) in order to achieve a greater comparative database of all the results (Figure 4b).
In order to replicate the real conditions in which historical buildings were erected, it was assumed that the components of the mortar would be dispensed by volume—so-called “prescribed mortars”. The ratio values were assumed according to PN-B-10104 [40] code for F, G and H mortar (Table 1). In every prism, one bed joint was specifically prepared to allow for the extraction of specimens for the DPT test (Figure 4c). Applying a separating layer in the form of thin filter paper helped weaken mortar adhesion to the brick. In addition, brick surfaces in this joint were smoothed by grinding. For each of the three types of mortar, three samples 4 × 4 × 16 cm3 were prepared to determine mechanical parameters according to EN 1015-11 standard [6]. After 7 days of maturing in high air humidity, the prepared specimens were placed in the same room as the masonry prisms in order to ensure comparable climatic conditions.
The MDT tests were thoroughly comparable due to the fact that each of the masonry prisms was layered with bricks with the use of all three mortars, F, G and H. Additionally, this allowed for increasing the size of the results database. The detailed structure of masonry prisms and the location of the respective MDT tests is presented in Figure 5. During PT and TPT tests, each of the examined prisms was subject to compression of 0.15 MPa in order to immobilize it.
The PT test was carried out on the outer mortar surface (Figure 6b) and as the mortar downhole measurements (Figure 6f). Since the prisms for testing were prepared in the laboratory and not sampled from the existing structure, it was not necessary to remove the outer mortar surface, which may be corroded. At the first PT test stage, there were 20 strokes performed, and the needle probe immersion was recorded after the 5th, 10th, 15th and 20th strokes. As part of the second stage, there was a drill hole made at the same point, with a diameter of 12 mm and a depth of 4 cm in order to conduct the PT test on the mortar located inside the joint (Figure 6d). The drilling dust was removed from the drill hole by means of compressed air (Figure 6e). The reading of the needle probe immersion was re-performed after 20 strokes. By using the immersion depth of the needle probe after the 10th stroke, the mortar compressive strength was determined based on the correlation curve, DRC [29], which was referred to in the author’s previous paper ([22], Figure 6). On the basis of increments between 5, 10, 15 and 20 strokes the mortar homogeneity was assessed. The methodology was repeated in at least three points, located at a minimum of 10 cm from each other, for each of the tested joints.
The TPT test was performed with the tension wrench, BAHCO (Figure 3a), with a measurement range up to 35 Nm and a reading accuracy of max. 0.5 Nm. In the first stage of the test, a pilot hole was made with a diameter of 7 mm and a depth of 5 cm. The drill cuttings obtained were checked in terms of the brick particle content, which would disqualify the drill hole from further tests due to the contact of the penetrating nail with the bricks, which are stronger than the mortar. The drill hole diameter was checked, and it was ensured whether, within the entire depth, there were any hollows or large aggregate grains that would distort the results obtained. The drilling dust was removed from the drill hole by means of compressed air.
The DPT test was performed after the completed PT and TPT tests. In order to extract the mortar specimens from three joints for the DPT tests, the subsequent layers of bricks were loosened. The joint-forming mortar was cut into specimens already at the stage of its joining with a brick in order to obtain the specimens with the intact structure as far as possible. Mortar specimen extraction was carried out with the use of a broad chisel. In order to ensure the flat surface of the specimen, it was leveled on both sides with a layer of fast-binding plaster. The leveling layer was obtained by means of steel punches with a diameter of 30 mm, at the same time ensuring the possible correction of the specimen position during the DPT test. For the regular DPT test, steel punches with a diameter of 20 mm were used (Figure 6q). The tests were performed on the testing machine, ZwickRoell AG (0.5 accuracy class of testing machine with an uncertainty of measurement 0.12%). The load increment in time was selected individually for each of the three mortar types for the specimen destruction between the 2nd and 3rd minute of the test.
The tests of the standard specimens, 4 × 4 × 16 cm3, were conducted in accordance with the methodology described in EN 1015-11 [6]. In the first stage, flexural strength was tested (Figure 6t). The obtained specimen halves, with the dimensions of 4 × 4 × 8 cm3, were subject to compressive strength tests (Figure 6u). The tests were carried out with the use of the same testing machine as in the DPT tests.
Repeating the minimally invasive test a few times on the same material is to minimize the possible unfavorable impact of local effects, which may be revealed during the test. Additionally, it increases the number of test results, which enables statistical analysis.

4. Results

4.1. The Mortar Reference Strength Acc. to EN 1015-11 [6]

As a result of the flexural tests and then the compressive tests performed on the mortars in accordance with the procedure provided in EN 1015-11 [6], the mortar mechanical parameters were determined after 4, 12 and 90 weeks. The figures are presented in Table 2 and Table 3.
As expected, after 4 weeks, the highest mechanical parameters were demonstrated by mortar F, which obtained fm = 4.71 MPa, whereas mortar H obtained merely fm = 0.79 MPa, which is only 17% in relation to mortar F. After 90 weeks, both tested parameters were higher; nevertheless, the compressive strength in the lime mortar (H) increased more intensely than in the remaining mortars, reaching the value of fm = 1.22 MPa. Furthermore, the results of the tests performed on mortar H specimens were characterized by higher values of variation coefficients, reaching 15%. In order to compare the strength development rate of the analyzed mortars in time, the recorded results are presented in Figure 7 and Figure 8.
When comparing the ratio of fm.flex/fm for respective mortars, after 90 weeks, its highest value was demonstrated by mortar H, reaching the value of 0.64, whereas mortar F had the lowest value—merely 0.31.

4.2. Mortar Strength Based on the DPT Test

The DPT test conducted simultaneously provided considerably higher values of the maximum compressive stress during the destruction of the specimen. This trend was noticeable for each of the tested mortars. The detailed results are presented in Table 4.
The observed nature of the DPT specimen’s destruction was typical for this test [4]. As a result of the load increase, numerous cracks were formed, spreading radially from the edge of the compressive force application (Figure 6s). Their number and even distribution along the entire circumference excludes the existence of unintentional load eccentricity, at the same time proving the testing method to be valid. The mortar that remained between the steel punches had the form of a sandglass, which is typical for confined specimens (Figure 6r). Mortar F and G demonstrated more brittle destruction as compared to mortar H, for which the force close to the maximum was transferred in the wide range of steel punches displacements. Figure 9 presents the three diagrams of randomly selected specimens, representing the behavior of the tested mortars.
When considering a strong dependence between fm.DPT and the specimen thickness, at the stage of prism masoning, brick spacers were used, thus obtaining similar specimens thickness. According to the layout presented in Figure 10, demonstrated on the tests performed after 90 weeks, as many as 80% of specimens fell within the range of 10 mm to 14 mm, which is typical for bed joints. As a result of leveling the top and bottom load surface with a plaster layer, the specimen’s average thickness was increased by 4.4 mm.
The highest values of various coefficients of 17% on average were recorded for lime mortar H, and twice lower, i.e., 8%, for lime–cement mortar G. What is typical here is the increase in the results dispersion of the tests conducted on mortar specimens with low strength, which were extracted from the structure. It appears that the type of binder used (lime; lime–cement; cement) is more significant here than the mortar strength resulting from such a binder.

4.3. Mortar Strength Based on the PT Test

The penetrometric tests (PT) performed on three bed joints (of each of the prisms tested) demonstrated the mortar strength fm.PT closer to mortar reference strength fm (of the standard beam specimens) than strength fm.DPT determined directly from the test on the steel punches. This relation is also observed in other tests, not only the laboratory ones but those conducted on real structures [36,41]. The results from the downhole tests also refer to the mortar inside the joint, which is the material tested in the two remaining tests: DPT and TPT. The influence of the depth from which specimens are sampled from the joint may be significant [30,42,43]. The total number of readings of the needle probe immersion was 1240 (62 measurement series with 20 strokes each). Figure 11 presents the example of the penetration depth development curves recorded on the mortar surface layer after 4 weeks of the prisms masoning.
In order to compare the results, it is possible to introduce the notion of the needle probe “drive”, defined as the average value of the needle immersion per 1 stroke and calculated from the entire series of 20 strokes. The drive values calculated during the tests performed on the surface layer of mortar F, G and H after 4 weeks are as follows, appropriately: 0.63 mm, 0.89 mm and 1.60 mm. The same values, determined on the basis of the downhole tests (after performing the drill hole of 4 cm), amounted to, respectively, 0.50 mm (decrease of 21%), 0.81 mm (decrease of 8%) and 1.76 mm (increase of 10%). These results suggest that mortar mechanical parameters may differ depending on the depth at which the test is performed.
By averaging the results to keep only the division due to the mortar type and its age as of testing, Figure 12 was obtained. As anticipated, the most advantageous results were obtained for mortar F, then for G and H. Regardless of the mortar type, as time passed, the parameters generally improved. The decrease in the total penetration depth between the 4th and 90th week was 4.7 mm (44%) for mortar F, 6.9 mm (41%) for mortar G and 21.8 mm (68%) for mortar H.
By converting the obtained penetration depths into the mortar compressive strength, with consideration of the division into mortar types and age, Table 5 was obtained.
In most cases, the mortar strength estimated in the PT test increases as its age grows. Regarding mortar F with the prevailing cement share, 67% of the final strength was achieved after merely 4 weeks of maturing. In contrast, the lime mortar, at the same time, developed only 22% of its final strength.
A penetration distribution diagram was used to assess whether there was a stabilization of the boundary conditions of the needle probe immersion during the test, which is presented in Figure 13 for outer surface readings.
From among 62 functions of penetration distribution, 71% achieved the stabilization of the needle immersion depth already in the second group of five strokes, which indicates the insignificant extent of boundary distortions. Only 12% of curves did not achieve a decrease exceeding 50% of the final needle immersion after 10 strokes.

4.4. Mortar Strength Based on the TPT Test

For mortars F and G, as the time passed by (4, 12 and 90 weeks), the value of the torque needed for shearing the mortar through the toothed part of the penetrating nail increased as well. The average torque values for mortar F amounted to 13.2 Nm, 16.8 Nm and 17.9 Nm. For mortar F, they amounted to 7.8 Nm, 8.5 Nm and 9.9 Nm. Regarding mortar H, the increase in the torque value in time was around the reading error, and it amounted to 0.6 Nm, 0.8 Nm and 1.1 Nm. Results were compared in Figure 14.
The mortar compressive strength was converted based on equation number 15 provided in [36]. The strength fm.TPT determined in the TPT test for mortar F and G obtained the values slightly exceeding reference strength fm (Table 6). Unfortunately, the insufficient anchoring of the penetrating nail in weak mortar H obtained values different than expected. As a control, in the 12th and 90th week, the tests were performed with the pilot hole diameter reduced from 7 mm to 4 mm. This improved the penetrating nail anchoring (increasing fm.TPT value six times); nevertheless, the results obtained had highly random nature, sometimes higher and sometimes lower than reference strength fm. The impact of the pilot hole diameter on the penetrating nail anchoring in the joint was also observed [44,45]. This phenomenon requires further tests. Due to those problems, TPT tests for H mortar were mostly omitted during the below analysis.

5. Discussion

The ratio of mortar reference strengths fm.flex/fm depends both on the binder amount and type and the age of the specimens tested. In the tests carried out on 4 weeks old specimens, the lowest ratio, equalling 0.21, was obtained for the strongest mortar, i.e., F, and the highest ratio, equalling 0.36, was observed for the weakest mortar, i.e., H. Similar values are acknowledged in the literature [40,42].
The specimens’ age also had a consistent impact in the case of all the mortar types. The strength ratio achieved the highest value for the tests performed in the 12th week (0.34 for F, 0.61 for G, 0.67 for H), and in the tests in the 90th week, there was a slight decrease (maximum 8% for mortar F containing the most cement). A few factors may have an impact here. The most important one is the difference in the strength increase dynamics fm.flex in relation to fm, and the second one is the development of micro cracks as a result of shrinkage. The shrinkage impact on the reduction in flexural strength grows along with the increase in the binder/aggregate ratio [42]. The slight decreases in the mortar strength over time were also recorded in publications [41,44], where this decrease was Δfm.flex = −18% and Δfm = −21%, respectively.
The comparison of the author’s test results with the results of other researchers (Figure 15) demonstrates that the relationships of mechanical parameters depend greatly on the mortar composition and curing regime [42]; numerous correlations were published in [46]. The mortars tested in this paper are similar to mortars used typically in the existing brick structures—the obtained red curve (in Figure 15) falls within the dependence devised by Marastoni in [36], and the black curve describes all the included results. In almost all cases, flexural strength increased more rapidly than compressive strength; the same results were noticed in [46].
The obtained curves of the mortar compressive strength increase in time, depending significantly on the testing method (see Figure 16). The highest values were always obtained from the DPT (dotted line) tests, and the significantly lower ones were from the TPT (dash–dot line) tests (except for mortar H, for which no result was obtained). Moreover, the results of the PT tests (dashed line) and the tests performed on reference beam samples (solid line) provided the lowest strengths (fm for mortars H and F, and fm.PT for mortar G). Significantly higher values of fm.DPT result from a few factors, among which the most important are the following:
(a)
Specimen confinement (the effect of friction at the specimen—punch contact zone; a specimen area larger than the load area; the presence of a capping) [16,20,47,49,50].
(b)
Specimen small dimensions and slenderness (the ratio of specimen thickness to punch diameter) [8,16,17,22,26,51].
(c)
The beneficial mortar curing regime inside the wall [20,52].
The impossibility of the penetrating nail anchoring in mortar H in the TPT test suggests excluding this method from use in the case of very weak mortars. This thesis is confirmed partially by the results obtained by this method’s author [36], where only one mortar type was tested with a strength of <1 MPa. The differences recorded between the readings were 30%. At the same time, the difference between the mortar strength, determined based on the correlation with the non-destructive test result, ranged from 31% to 80%.
In order to determine the impact of the mortar curing regime, it is necessary to analyze its strength increase dynamics for each of the tests carried out. Figure 17 presents the above as the comparison of the values between the 4th and the 12th week and the 4th and the 90th week. The highest relative increases (the increase from 0.55 MPa to 2.41 MPa, the ratio of 438%) are characteristic of the PT tests performed on mortar H. This effect probably arises from the highly advantageous coincidence of three factors. The first one, triggered by the presence of bricks, is the reduction in excessive water in the mortar mixture during hardening in the joint. This phenomenon, described in the literature as the “absorption effect”, has a significant impact on the increase in the mortar strength in the actual joints of the structure [28,53,54]. Furthermore, it contributes to the considerable reduction in the total open porosity and the reduction in the average pore radius [20,52]. The other factor is fast carbonation which starts in the mortar’s outer surface of the joint, which is where the PT tests [42] are performed. The third factor is the natural tendency of lime mortars for slow hardening [46,48]. To compare, the ratio of reference strength fm in this period for mortar H was merely 155% (the increase from 0.79 MPa to 1.22 MPa). Regarding mortar F with the prevailing cement share, the highest strength increase was observed for the DPT tests.
Figure 16 and Figure 17 and the decreases in the total penetration depth (provided in Section 4.3) in the PT test confirm a strong relationship between mortar strength and its resistance during needle probe penetration. The identical dependence was also confirmed in [25], where after 6 weeks of curing, the penetration depth was reduced by 15% (cement–lime mortar similar to G) to 21% (lime mortar similar to H). In a similar period (between the 4th and the 12th week), in the tests presented in this paper, the reduction was, respectively, 16% for mortar G and 32% for mortar H. A considerably weaker relationship was obtained in [28] between mortar compressive strength and the number of strokes.
The minor-destructive test on the mortar in the existing structure is frequently performed in order to use the results obtained for determining the masonry compressive strength [55,56,57]. In such a case, it is often necessary to convert the estimated mortar strength obtained in the MDT test to the mortar compressive strength determined on half-beam specimens 4 × 4 × 8 cm3 [58]. The values of the conversion coefficients obtained in the tests for the respective MDTs in the time function are presented in Figure 18. Nevertheless, their application scope must be limited only to mortars with a similar composition and a testing methodology imitating the one adapted herein. Regarding the TPT and PT tests (with the exception of mortar H), the conversion coefficient value is nearly constant over time. As far as all the DPT tests are concerned (and PT for mortar H), the coefficient values demonstrate a significant increase over time. This is a consequence of the afore-described phenomena.
However, in most cases, the composition of the tested mortar is not known, which necessitates using a function with considerably lower accuracy yet a wider application scope. The dependences obtained in the tests fm.DPT(fm), fm.PT(fm) and fm.TPT(fm) are presented in Figure 19. Defining a single correlation curve for all three MDT tests (a black line in Figure 19) is irrational in practice due to the excessively large dispersion of results (R2 = 0.38).
Regarding the multiplicity of factors affecting the DPT test results (described in detail in the introduction to this section) and, in consequence, considerable variability of ratio fm.DPT/fm, it would be most advantageous to devise a few curves representing the types of mortars that are used most often. Since papers [16,18,19,20] provide the detailed results of strength fm.DPT and fm, as well as geometrical data for each tested specimen, the dependences between the DPT specimen slenderness and the correlation coefficient, could be elaborated by the author. Said dependences are presented in Figure 20, with consideration of a function, also elaborated by the author in [22], dedicated to the historical buildings of the City of Cracow (a black curve).
A continuous line marks the weakest mortar in a given series, a dotted line marks the strongest mortars, and a dashed line marks the intermediate-strength mortars. The strong curvilinear nature of the functions obtained confirms that the correlation coefficient value (fm.DPT/fm) increases as the specimen slenderness decreases (due to the increase in the specimen of the transverse compressive stresses in the radial direction). Another significant factor, which has not been emphasized sufficiently in the literature so far, is mortar strength. The weaker mortars were tested, and the higher correlation coefficient values were obtained. This is also confirmed by the results presented in the diagram in the form of dots recorded for the mortars analyzed herein. The following values of correlation coefficients were obtained for them: 2.53 for F, 3.03 for G and 3.84 for H, despite the comparable slenderness of the DPT specimens.
The correlations between the respective MDTs and DPT tests may be presented successfully with linear functions (Figure 21). This feature was not dependent on the mortar type.
By analyzing statistical parameters of all results presented in this paper and obtained by other authors [3,5,19,20,22,28,35,41,44,45,46,50,51,58,60,61], a significant difference between minor destructive tests (DPT, PT, TPT) and the destructive test is noticeable. For dispersion assessment, variation coefficients were compared in Figure 22. Only reference compressive strength results fm were characterized by a mean value of CV lower than 10% (precisely 6.2%). All the results of MDTs had this parameter 3–4 times higher. On the other hand, mortar reference strength was tested only on laboratory-prepared specimens with naturally high homogeneity. The value of CV seems to also be affected by mortar type. For all tests performed in this paper, the CV for the strongest mortar (F) was lower than for the weakest mortar (H). The mean value of CV changed from 3% to 12% for fm, from 11% to 15% for fm.DPT, from 12% to 26% for fm.PT, and from 28% to 58% for fm.TPT. This agrees with the conclusion that more homogenous mortars tend to be stronger [58]. Those two features suggest that in the case of low-strength mortar diagnostic with PT or TPT, a larger number of tests is needed for the same accuracy of estimation. According to [62], for practical applications, this dependency seems to become negligible for a number of NDTs measurements equal to at least 20.

6. Conclusions

In summary of the above results of the tests and analyses, the following general conclusions can be formulated:
-
For the mortars tested, the weaker the mortar, the higher the strength ratio fm.flex/fm. The increased dynamics of compressive strength fm depends greatly on the binder amount and type; mortar F with a prevailing cement share, after 4 weeks, reached 89% of its final strength. For the mortars with a prevailing lime share, the higher the lime content was, the longer their strength was developed; mortar H, after 4 weeks, reached 64% of its final strength.
-
Furthermore, the curing regime also strongly determined the increased dynamics of mortar strength. In the PT tests conducted on the external surface of the joint filled with mortar H, the values recorded were higher than in the mortar downhole readings. Most likely, this results from the free carbonation in combination with the absorption effect initiated by bricks. For this reason, regarding lime mortars, in order to determine more effectively the average mortar compressive strength, the PT tests must be supplemented with downhole readings. In the event of the DPT tests, higher strength fm.DPT increases in time were registered for cement–lime mortar F, which may be connected with the beneficial mortar curing regime inside a masonry, where humidity conditions are stable.
-
Mortars with extremely low strength (<1 MPa) may not guarantee the required anchoring of the penetrating nail in the TPT tests while significantly understating the results obtained. The diameter reduction in the pilot hole has a positive impact here; however, further research in this regard is needed.
-
The mortar penetrometric tests (PT) performed in joints, on account of the insignificant impact energy of the device, are limited to weak mortars only. The minimum penetration depth after the 10th strike, which may be converted based on the correlation curve, is 4 mm. This corresponds to the maximum mortar strength of 3.2 MPa. Moreover, the maximum penetration depth is 20 mm, which provides the mortar strength of approx. 0.55 MPa. Due to these facts, the PT method application scope is relatively narrow, and it is limited mostly to lime mortars.
-
Ratio fm.DPT/fm increases as slenderness (h/a) decreases in the tested specimens due to the mortar confinement increase when loaded. Another essential parameter, accompanied by the increase in ratio fm.DPT/fm, is the mortar strength decrease. According to the test results, the highest ratios of fm.DPT/fm are characteristic of weak lime mortars tested on the DPT specimens with small thicknesses. The application of simplification used commonly in engineering practice (fm = 0.5 ÷ 0.7 fm.DPT) may lead to the considerable overestimation of mortar compressive strength fm.
-
The ratio of fm.PT/fm and fm.TPT/fm increased in the tests as the specimens’ age increased and as the mortar strength decreased.
-
For the purpose of improving the estimating accuracy of the mortar compressive strength in the existing structure, it is recommended to use at least two types of tests simultaneously. While comparing the values of the variability coefficients for the respective diagnostic methods, it is recommended to use the destructive and non-destructive tests simultaneously, thus considerably limiting the number of specimens required for destructive tests, as shown in [62]. Special attention is needed in case of low-strength mortar diagnostic using minor destructive tests. For those cases, an increased number of tests is recommended.
-
If it is not possible to perform a few types of NDT tests, then the DPT test is the first choice test for strong mortars, which may be extracted from the masonry. As far as weak mortars or non-extractable mortars are concerned, the PT test is recommended, and the TPT test is recommended for medium-strength mortars.

Funding

This research received no external funding.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

Not applicable.

Acknowledgments

The author would like to thank the team at the Testing Laboratory for Building Materials and Structures of the Cracow University of Technology for making the presented laboratory tests possible. Special thanks to Eng. Marek Kozłowski for assistance during all laboratory tests.

Conflicts of Interest

The author declares no conflict of interest.

References

  1. Nalon, G.H.; Ribeiro, J.C.L.; Pedroti, L.G.; Silva, R.M.; Araújo, E.N.D.; Santos, R.F.; Lima, G.E.S. Review of recent progress on the compressive behavior of masonry prisms. Constr. Build. Mater. 2022, 320, 126181. [Google Scholar] [CrossRef]
  2. Łątka, D.; Matysek, P. The estimation of compressive stress level in brick masonry using the flat-jack method. Procedia Eng. 2017, 193, 266–272. [Google Scholar] [CrossRef]
  3. Sassoni, E.; Mazzotti, C.; Pagliai, G. Comparison between experimental methods for evaluating the compressive strength of existing masonry buildings. Constr. Build. Mater. 2014, 68, 206–219. [Google Scholar] [CrossRef]
  4. EN 1996-1-1; Eurocode 6–Design of Masonry Structures–Part 1-1: General Rules for Reinforced and Unreinforced Masonry Structures. European Committee for Standardization (CEN): Brussels, Belgium, 2005.
  5. Sassoni, E.; Mazzotti, C. The use of small diameter cores for assessing the compressive strength of clay brick masonries. J. Cult. Herit. 2013, 14, 95–101. [Google Scholar] [CrossRef]
  6. EN 1015-11; Methods of test for Mortar for Masonry–Part 11: Determination of Flexural and Compressive Strength of Hardened Mortar. European Committee for Standardization (CEN): Brussels, Belgium, 2019.
  7. Slivinskas, T. Mūro skiedinio gulsčiojoje siūlėje gniuždomojo stiprio tyrimų metodų analizė. Statyba Transp. Aviac. Technol. 2014, 6, 514–519. (In Lithuanian) [Google Scholar] [CrossRef]
  8. Slivinskas, T.; Jonaitis, B.; Zavalis, R. Mortar compressive strength estimation by applying various experimental test methods. Procedia Eng. 2017, 172, 1123–1128. [Google Scholar] [CrossRef]
  9. Breysse, D. Nondestructive evaluation of concrete strength: An historical review and a new perspective by combining NDT methods. Constr. Build. Mater. 2012, 33, 139–163. [Google Scholar] [CrossRef]
  10. Mata, R.; Ruiz, R.O.; Nuñez, E. Correlation between compressive strength of concrete and ultrasonic pulse velocity: A case of study and a new correlation method. Constr. Build. Mater. 2023, 369, 130569. [Google Scholar] [CrossRef]
  11. Fei, Z.; Liang, S.; Cai, Y.; Shen, Y. Ensemble Machine-Learning-Based Prediction Models for the Compressive Strength of Recycled Powder Mortar. Materials 2023, 16, 583. [Google Scholar] [CrossRef]
  12. Li, W.; Li, L.; Li, Y.; Li, Y.; Lu, L.; Cheng, X. Effect of Paste Fluidity and Paste-to-Aggregate Ratio on the Strength and Permeability of Porous Mortar from Manufactured Sand. Materials 2022, 15, 9065. [Google Scholar] [CrossRef]
  13. Henzel, J.; Karl, S. Determination of strength of mortar in the joints of masonry by compression tests on small specimens. Darmst. Concr. Annu. J. Concr. Concr. Struct. 1987, 2, 123–136. [Google Scholar]
  14. DIN 18555-9:2019-04; Testing of Mortars Containing Mineral Binders-Part 9: Determination of the Compressive Strength of Hardened Mortars in the Bed Joint. Beuth Verlag: Berlin, Germany, 2019.
  15. UIC 778-3; Recommendations for the Inspection, Assessment and Maintenance of Masonry Arch Bridges. International Technical Standard: Zdar nad Sazavou, Czech Republic, 2019.
  16. Drdácký, M.; Makšìn, D.; Mekonone, M.D.; Slížková, Z. Compression tests on non-standard historic mortar specimens. In Proceedings of the 1st Historical Mortars Conference-Characterization, Diagnosis, Conservation, Repair and Compatibility (HMC08), Lisbon, Portugal, 24–26 September 2008. [Google Scholar]
  17. Drdácký, M. Non-standard testing of mechanical characteristics of historic mortars. Int. J. Archit. Herit. 2011, 5, 383–394. [Google Scholar] [CrossRef]
  18. Reynolds, M.S. A Relationship between the Strengths of Type N Cubic Mortar Specimens and In-Situ Mortar. Master’s Thesis, Brigham Young University, Provo, UT, USA, 2019. [Google Scholar]
  19. Fonseca, F.S.; Judd, J.P. Effect of Thickness and Water Content on the Compressive Strength of Mortar; Research Report; Brigham Young University: Provo, UT, USA, 2021. [Google Scholar]
  20. Sassoni, E.; Franzoni, E.; Mazzotti, C. Influence of sample thickness and capping on characterization of bedding mortars from historic masonries by double punch test (DPT). Key Build. Mater. 2015, 624, 322–329. [Google Scholar] [CrossRef]
  21. Matysek, P.; Stryszewska, T.; Kańka, S. Experimental research of masonry compressive strength in the Auschwitz II-Birkenau former death camp buildings. Eng. Fail. Anal. 2016, 68, 263–274. [Google Scholar] [CrossRef]
  22. Łątka, D.; Matysek, P. Determination of mortar strength in historical brick masonry using the penetrometer test and double punch test. Materials 2020, 13, 2873. [Google Scholar] [CrossRef]
  23. Pascale, G.; Bonfiglioli, B.; Colla, C. Tecniche di indagine non distruttiva per la diagnostica strutturale della muratura, alla luce delle recenti normative antisismiche. In Proceedings of the Conferenza Nazionale Sulle Prove non Distruttive Monitoraggio Diagnostica, Biennale PnD-MD, 11° Congresso Nazionale dell’AIPnD, Milano, Italy, 11–13 October 2007. (In Italian). [Google Scholar]
  24. Jurina, L. La Caratterizzazione Meccanica Delle Murature. Parte prima: Prove Penetrometriche. Parte Seconda: Martinetti Piatti. Parte terza: Prove Dinamiche; International Seminary-C.I.A.S.: Nicosia, Cyprus, 2007. [Google Scholar]
  25. Veiga, M.R.; Velosa, A.; Magalhães, A. Experimental applications of mortars with pozzolanic additions: Characterization and performance evaluation. Constr. Build. Mater. 2009, 23, 318–327. [Google Scholar] [CrossRef]
  26. Benedetti, A.; Pelà, L. Experimental characterization of mortar by testing on small specimens. In Proceedings of the 15th International Brick and Block Masonry Conference, Florianópolis, Santa Caterina, Brazil, 3–6 June 2012; pp. 1–10. [Google Scholar]
  27. Liberatore, D.; Masini, N.; Sorrentino, L.; Racina, V.; Frezza, L.; Soleo, M. A static penetration test for masonry mortar. In Proceedings of the 9th International Conference on Structural Analysis (SAHC 2014), Mexico City, Mexico, 14–17 October 2014. [Google Scholar]
  28. Žalský, J.; Vokáč, M.; Hrabánek, M.; Hurtig, K. Development of a New Nondestructive Method for the In-Situ Determination of Mortar Strength. Buildings 2023, 13, 273. [Google Scholar] [CrossRef]
  29. DRC Diagnostic Research Company. Penetrometro Malta SRM 1.0 User Manual, 1st ed.; DRC Srl: Ancona, Italy, 2015. [Google Scholar]
  30. Hoła, A.; Sadowski, Ł. A method of the neural identification of the moisture content in brick walls of historic buildings on the basis of non-destructive tests. Automat. Constr. 2019, 106, 102850. [Google Scholar] [CrossRef]
  31. Costa, D.; Magalhães, A.; Veiga, M.R. Characterisation of Mortars Using Drilling Resistance Measurement System (DRMS): Tests on Field Panels Samples. In Proceedings of the RILEM Bokseries: Historic Mortars-Characterisation, Assessment and Repair, 2nd Historic Mortars Conference HMC2010 and RILEM TC 203-RHM Final Workshop, Prague, Czech Republic, 22–24 September 2010; Springer: Berlin, Germany, 2012; Volume 7, pp. 413–423. [Google Scholar] [CrossRef]
  32. Del Monte, E.; Boschi, S.; Vignoli, A. Prediction of compression strength of ancient mortars through in situ drilling resistance technique. Constr. Build. Mater. 2020, 237, 117563. [Google Scholar] [CrossRef] [Green Version]
  33. Nogueira, R.; Silva, A.; Silva, A. Prediction of strength and heterogeneity of low-strength mortars from drilling data. Constr. Build. Mater. 2021, 305, 124738. [Google Scholar] [CrossRef]
  34. Gucci, N.; Barsotti, R. A non-destructive technique for the determination of mortar load capacity in situ. Mater. Struct. 1995, 28, 276–283. [Google Scholar] [CrossRef]
  35. Marastoni, D. Advance Minor Destructive Testing for the Assessment of Existing Masonry. Ph.D. Thesis, University of Bologna, Bologna, Italy, 2016. [Google Scholar]
  36. Marastoni, D.; Benedetti, A.; Pelà, L.; Pignagnoli, G. Torque Penetrometric Test for the in-situ characterisation of historical mortars: Fracture mechanics interpretation and experimental validation. Constr. Build. Mater. 2017, 157, 509–520. [Google Scholar] [CrossRef] [Green Version]
  37. Christiansen, P.D.V. In Situ Determination of the Compressive Strength of Mortar Joints Using an X-Drill. Mason. Int. 2011, 24, 31–38. [Google Scholar]
  38. Wainaina, W.N.; Li, D.G.; Wang, M.A.; Boyette, N.R.; Bodenheimer, G.C. Determination of axial resistance of deep foundations using torque penetrometer test. In Proceedings of the 4th International Conference on Site Characterization (ISC-4), Porto de Galinhas, Brazil, 17–21 September 2012; pp. 609–616, ISBN 978-0-415-62136-6. [Google Scholar]
  39. RILEM Recommendation MS-D.9. Determination of mortar strength by the screw (helix) pull-out method. Mater. Struct. 1997, 30, 325–327. [Google Scholar]
  40. PN-B-10104:2014-03; Requirements for Masonry Mortars of General Use-Prescribed Masonry Mortars, Mixed on Building Site. Polski Komitet Normalizacyjny: Warszawa, Polska, 2014.
  41. Pelà, L.; Roca, P.; Aprile, A. Combined in-situ and laboratory minor destructive testing of historical mortars. Int. J. Archit. Herit. 2017, 12, 334–349. [Google Scholar] [CrossRef]
  42. Groot, C.; Veiga, R.; Papayianni, I.; Van Hess, R.; Secco, M.; Alvares, J.I.; Faria, P.; Stefanidou, M. RILEM TC 277-LHS report: Lime-based mortars for restoration–a review on long-term durability aspects and experience from practice. Mater. Struct. 2022, 55, 245. [Google Scholar] [CrossRef]
  43. Łątka, D. Badania penetrometryczne zapraw w spoinach wspornych elementów ceglanych–wyniki testów inicjacyjnych (in Polish). In Proceedings of the XXIX Ogólnopolska Konferencja Naukowa–Metody komputerowe w projektowaniu i analizie konstrukcji hydrotechnicznych, Korbielów, Poland, 27 February–3 March 2017. [Google Scholar]
  44. Pelà, L.; Roca, P.; Aprile, A. Comparison of MDT techniques for mechanical characterization of historical masonry. In Proceedings of the 10th International Conference on Structural Analysis of Historical Constructions (SAHC 2016), Leuven, Belgium, 13–15 September 2016; pp. 769–775, ISBN 978-1-138-02951-4. [Google Scholar]
  45. Benedetti, A.; Tarozzi, M. Interpretation formulas for in situ characterization of mortar strength. Constr. Build. Mater. 2020, 242, 118093. [Google Scholar] [CrossRef]
  46. Garijo, L.; Zhang, X.; Ruiz, G.; Ortega, J.J. Age effect on the mechanical properties of natural hydraulic and aerial lime mortars. Constr. Build. Mater. 2020, 236, 117573. [Google Scholar] [CrossRef]
  47. Matysek, P.; Seręga, S.; Kańka, S. Determination of the mortar strength using double punch testing. Procedia Eng. 2017, 193, 104–111. [Google Scholar] [CrossRef]
  48. Kyriakou, L.; Theodoridou, M.; Ioannou, I. Micro-destructive evaluation of the mechanical properties of lime-based mortars. J. Cult. Herit. 2022, 58, 219–228. [Google Scholar] [CrossRef]
  49. Marastoni, D.; Pelà, L.; Benedetti, A.; Roca, P. Combining brazilian tests on masonry cores and double punch tests for the mechanical characterization of historical mortars. Constr. Build. Mater. 2016, 112, 112–127. [Google Scholar] [CrossRef] [Green Version]
  50. Łątka, D.; Seręga, S.; Matysek, P. Estimation of mortar compressive strength based on specimens extracted from masonry bed joints. In RILEM Bokseries: Structural Analysis of Historical Constructions-An interdisciplinary approach, Proceedings of the 11th International Conference on Structural Analysis (SAHC 2018), Cusco, Peru, 11–13 September 2018; Springer: Berlin, Germany, 2019; Volume 18, pp. 577–586. [Google Scholar] [CrossRef]
  51. Łątka, D.; Matysek, P. Assessment of the compressive strength of lime mortar in the joints of brick walls-case study. In Proceedings of the 8th Scientific-Technical Conference on Material Problems in Civil Engineering (MATBUD’2018), Cracow, Poland, 25–27 June 2018. [Google Scholar] [CrossRef] [Green Version]
  52. Sassoni, E.; Mazzotti, C. Assessment of masonry mortar compressive strength by double punch test: The influence of mortar porosity. In Proceedings of the Built Heritage-Monitoring Conservation Management, Milan, Italy, 18–20 November 2013; pp. 996–1002. [Google Scholar]
  53. Temp, A.L.; Milani, A.; Oliveira, M.J.D.; Lübeck, A.; Mohamad, G. Water loss influence on laying mortar compressive strength. In Proceedings of the 10th Australasian Masonry Conference, Sydney, Australia, 11–14 February 2018. [Google Scholar]
  54. Stõckl, S.; Bierwirth, H.; Kupfer, H. The influence of test method on the results of compression test on mortar. In Proceedings of the 10th International Brick and Block Masonry Conference, Calgary, AB, Canada, 5–7 July 1994; pp. 1397–1406. [Google Scholar]
  55. Drobiec, Ł.; Grzyb, K.; Zając, J. Analysis of Reasons for the Structural Collapse of Historic Buildings. Sustainability 2021, 13, 10058. [Google Scholar] [CrossRef]
  56. Jafari, S.; Rots, J.G.; Esposito, R. A correlation study to support material characterisation of typical Dutch masonry structures. J. Build. Eng. 2022, 45, 103450. [Google Scholar] [CrossRef]
  57. Jarmontowicz, R.; Sieczkowski, J. Ocena wczesnej wytrzymałości muru na ściskanie. Przegląd Bud. 2016, 10, 30–33. (In Polish) [Google Scholar]
  58. Nalon, G.H.; Alves, M.A.; Pedroti, L.G.; Lopes Ribeiro, J.C.; Hilarino Fernandes, W.E.; Silva de Oliveira, D. Compressive strength, dynamic, and static modulus of cement-lime laying mortars obtained from samples of various geometries. J. Build. Eng. 2021, 44, 102626. [Google Scholar] [CrossRef]
  59. ASTM C109; Standard Test Method for Compressive Strength of Hydraulic Cement Mortars. ASTM International: West Conshohocken, PA, USA, 2020.
  60. Segura, J.; Pelà, L.; Roca, P. Influence of geometry of cylindrical samples in the mechanical characterization of existing brickwork. In RILEM Bokseries: Structural Analysis of Historical Constructions-An Interdisciplinary Approach, Proceedings of the 11th International Conference on Structural Analysis (SAHC 2018), Cusco, Peru, 11–13 September 2018; Springer: Berlin, Germany, 2019; Volume 18, pp. 549–557. [Google Scholar] [CrossRef]
  61. Santhanam, K.; Ramadoss, R. Investigation on Alamparai Fort by utilization of organic materials for improvement of stability of heritage structure. Environ. Sci. Pollut. Res. 2022, 29, 86036–86054. [Google Scholar] [CrossRef] [PubMed]
  62. Sýkora, M.; Diamantidis, D.; Holicky´, M.; Marková, J.; Rózsás, Á. Assessment of compressive strength of historic masonry using non-destructive and destructive techniques. Constr. Build. Mater. 2018, 193, 196–210. [Google Scholar] [CrossRef]
Figure 1. The idea of DPT—compression test through steel punches. Specimen suitable for test should have about 50 mm in diameter and both surfaces leveled.
Figure 1. The idea of DPT—compression test through steel punches. Specimen suitable for test should have about 50 mm in diameter and both surfaces leveled.
Materials 16 02402 g001
Figure 2. Impact penetrometer RSM-15: (a) the penetrometer full kit; (b) the device mechanism [29].
Figure 2. Impact penetrometer RSM-15: (a) the penetrometer full kit; (b) the device mechanism [29].
Materials 16 02402 g002
Figure 3. Torque penetrometer: (a) complete testing kit used in this article; (b) measurements of penetrating nail.
Figure 3. Torque penetrometer: (a) complete testing kit used in this article; (b) measurements of penetrating nail.
Materials 16 02402 g003
Figure 4. Tested elements: (a) brick masonry prisms; (b) standard specimens 4 × 4 × 16 cm3; (c) DPT specimens ≈ 5 × 5 cm2.
Figure 4. Tested elements: (a) brick masonry prisms; (b) standard specimens 4 × 4 × 16 cm3; (c) DPT specimens ≈ 5 × 5 cm2.
Materials 16 02402 g004
Figure 5. Construction of brick masonry prisms prepared for testing. All bed joists were tested. Three joists were dedicated to the DPT tests. The PT tests were conducted on the remaining bed joints on one side (A) of the masonry prism. The same bed joints, but on the opposite side (B) of the prism, were intended for the TPT tests.
Figure 5. Construction of brick masonry prisms prepared for testing. All bed joists were tested. Three joists were dedicated to the DPT tests. The PT tests were conducted on the remaining bed joints on one side (A) of the masonry prism. The same bed joints, but on the opposite side (B) of the prism, were intended for the TPT tests.
Materials 16 02402 g005
Figure 6. The sequence of the tests: (a) the immobilisation of the prism with the force generating the pressure of 0.15 MPa; (b) the performance of the PT test at the outer surface; (c) the verification of the correctness of the needle settlement in the middle of the joint thickness and its horizontal position; (d) the immersion drill hole with the diameter of 12 mm at the depth of 4 cm; (e) the removal of dust with compressed air; (f) the performance of the downhole measurements during PT test; (g,h) the verification of the correctness of the needle settlement as in “c”; (i) drilling at the depth of 5 cm of the pilot hole with the diameter of 7 mm; (j) the verification of the drill cuttings for the purpose of determining whether the brick layer remained intact or not; (k) the measurement of the diameter to ensure whether the probe teeth are anchored correctly or not; (l) sticking the probe in; (m) the performance of the TPT test; (n) the verification of the drill cuttings as in “j”; (o) when the PT and the DPT tests are completed, dismantling the brick prism and extracting the specimens for the DPT tests; (p) levelling the specimen surface for the DPT tests; (q) the DPT test; (r) the destruction form of the DPT specimen; (s) the crack pattern during destruction as the assessment of the lack of the eccentricity of the compressing force; (t) the performance of flexural tests on the referential specimens; (u) the performance of compression tests on the referential specimens; (v) the destruction form of the referential specimen during compression.
Figure 6. The sequence of the tests: (a) the immobilisation of the prism with the force generating the pressure of 0.15 MPa; (b) the performance of the PT test at the outer surface; (c) the verification of the correctness of the needle settlement in the middle of the joint thickness and its horizontal position; (d) the immersion drill hole with the diameter of 12 mm at the depth of 4 cm; (e) the removal of dust with compressed air; (f) the performance of the downhole measurements during PT test; (g,h) the verification of the correctness of the needle settlement as in “c”; (i) drilling at the depth of 5 cm of the pilot hole with the diameter of 7 mm; (j) the verification of the drill cuttings for the purpose of determining whether the brick layer remained intact or not; (k) the measurement of the diameter to ensure whether the probe teeth are anchored correctly or not; (l) sticking the probe in; (m) the performance of the TPT test; (n) the verification of the drill cuttings as in “j”; (o) when the PT and the DPT tests are completed, dismantling the brick prism and extracting the specimens for the DPT tests; (p) levelling the specimen surface for the DPT tests; (q) the DPT test; (r) the destruction form of the DPT specimen; (s) the crack pattern during destruction as the assessment of the lack of the eccentricity of the compressing force; (t) the performance of flexural tests on the referential specimens; (u) the performance of compression tests on the referential specimens; (v) the destruction form of the referential specimen during compression.
Materials 16 02402 g006
Figure 7. Flexural strength development in time.
Figure 7. Flexural strength development in time.
Materials 16 02402 g007
Figure 8. Compressive strength development in time.
Figure 8. Compressive strength development in time.
Materials 16 02402 g008
Figure 9. The comparison of the typical behavior of the three analyzed mortars, F, G and H, on the example of random specimens—the test performed after 12 weeks. (The displacement was recorded only by the machine grips; therefore, it involves a small distortion resulting from the elastic strain of the steel punches and the possible presence of backlashes in the machine).
Figure 9. The comparison of the typical behavior of the three analyzed mortars, F, G and H, on the example of random specimens—the test performed after 12 weeks. (The displacement was recorded only by the machine grips; therefore, it involves a small distortion resulting from the elastic strain of the steel punches and the possible presence of backlashes in the machine).
Materials 16 02402 g009
Figure 10. The percentage share of the respective DPT thickness values in the tested population after 90 weeks—no capping included.
Figure 10. The percentage share of the respective DPT thickness values in the tested population after 90 weeks—no capping included.
Materials 16 02402 g010
Figure 11. The results of the penetrometric tests conducted on the surface layer of mortar F, G and H after 4 weeks of the prisms masoning.
Figure 11. The results of the penetrometric tests conducted on the surface layer of mortar F, G and H after 4 weeks of the prisms masoning.
Materials 16 02402 g011
Figure 12. The averaged results of all the penetrometric tests (surface and downhole) for mortar F, G and H performed in 3 time intervals, after 4, 12 and 90 weeks.
Figure 12. The averaged results of all the penetrometric tests (surface and downhole) for mortar F, G and H performed in 3 time intervals, after 4, 12 and 90 weeks.
Materials 16 02402 g012
Figure 13. The penetration distribution divided into the mortar type demonstrated by outer surface measurements.
Figure 13. The penetration distribution divided into the mortar type demonstrated by outer surface measurements.
Materials 16 02402 g013
Figure 14. The torque values recorded for mortar F, G and H with the use of 7 mm pilot hole. The H mortar did not allow for the proper anchorage of the penetrating nail.
Figure 14. The torque values recorded for mortar F, G and H with the use of 7 mm pilot hole. The H mortar did not allow for the proper anchorage of the penetrating nail.
Materials 16 02402 g014
Figure 15. Correlation between mortar compressive strength and mortar flexural strength. Specimens prepared and tested according to EN 1015-11 [6]. Comparison between author’s test results and results from the literature [3,35,41,44,45,46,47,48].
Figure 15. Correlation between mortar compressive strength and mortar flexural strength. Specimens prepared and tested according to EN 1015-11 [6]. Comparison between author’s test results and results from the literature [3,35,41,44,45,46,47,48].
Materials 16 02402 g015
Figure 16. Mortar strength development in time according to different testing methods. The respective test types are marked with a given line style, and the respective mortar types are marked with a given color.
Figure 16. Mortar strength development in time according to different testing methods. The respective test types are marked with a given line style, and the respective mortar types are marked with a given color.
Materials 16 02402 g016
Figure 17. Mortar strength increase in time period between 4th and 12th week (e.g., fm(12)/fm(4)) and between 4th and 90th week (e.g., fm.DPT(90)/fm.DPT(4)). The red line represents the compressive strength established after 4 weeks of curing. The respective test types are marked with a given filling style, and the respective mortar types are marked with a given color.
Figure 17. Mortar strength increase in time period between 4th and 12th week (e.g., fm(12)/fm(4)) and between 4th and 90th week (e.g., fm.DPT(90)/fm.DPT(4)). The red line represents the compressive strength established after 4 weeks of curing. The respective test types are marked with a given filling style, and the respective mortar types are marked with a given color.
Materials 16 02402 g017
Figure 18. Time changing strengths relation, allowing to convert mortar strength obtained by all MDTs to reference strength fm. The red line separates MDTs that return mortar strength higher than fm (are above) from those which return values lower than fm (are below).
Figure 18. Time changing strengths relation, allowing to convert mortar strength obtained by all MDTs to reference strength fm. The red line separates MDTs that return mortar strength higher than fm (are above) from those which return values lower than fm (are below).
Materials 16 02402 g018
Figure 19. Comparison of mortar strengths obtained by MDTs (e.g., DPT, PT, TPT) and DT (test on 4 × 4 × 8 cm3 mortar half-beams). The red line separates MDTs that return mortar strength higher than fm (are above) from those which return values lower than fm (are below).
Figure 19. Comparison of mortar strengths obtained by MDTs (e.g., DPT, PT, TPT) and DT (test on 4 × 4 × 8 cm3 mortar half-beams). The red line separates MDTs that return mortar strength higher than fm (are above) from those which return values lower than fm (are below).
Materials 16 02402 g019
Figure 20. Relationship between specimen slenderness (specimen thickness, h/punch diameter, a) and value fm.DPT/fm. Comparison between author’s test results (marked by dots) and functions prepared based on other authors’ research (grouped by color of function) [16,18,19,20,22]. The interpretation of the symbols assigned to the binders used: L—lime; C—cement; LMC—lime–metakaolin–cement. The curves presented are not entirely comparable due to slight deviations in the testing procedure applied by the respective authors: [16] tests performed after 100 days of curing with the use of square punches with the side of 20 mm; [18,19] compressive strength was determined based on the ASTM C109 standard [59], i.e., on the cube with the side of 5 cm, understating it slightly. Slight difference in vertical location between author’s results and other functions seem to be due to lack of capping for DPT specimen in the case of majority of tests in the literature. Additionally, lower mortar DPT strength in the literature is caused by out-of-joint hardening of mortar (lacking favorable absorption effect).
Figure 20. Relationship between specimen slenderness (specimen thickness, h/punch diameter, a) and value fm.DPT/fm. Comparison between author’s test results (marked by dots) and functions prepared based on other authors’ research (grouped by color of function) [16,18,19,20,22]. The interpretation of the symbols assigned to the binders used: L—lime; C—cement; LMC—lime–metakaolin–cement. The curves presented are not entirely comparable due to slight deviations in the testing procedure applied by the respective authors: [16] tests performed after 100 days of curing with the use of square punches with the side of 20 mm; [18,19] compressive strength was determined based on the ASTM C109 standard [59], i.e., on the cube with the side of 5 cm, understating it slightly. Slight difference in vertical location between author’s results and other functions seem to be due to lack of capping for DPT specimen in the case of majority of tests in the literature. Additionally, lower mortar DPT strength in the literature is caused by out-of-joint hardening of mortar (lacking favorable absorption effect).
Materials 16 02402 g020
Figure 21. The correlations between the results of the MDTs and DPT. For comparison purposes, the correlation obtained from the author’s tests conducted on historical buildings [18] was marked with blue line.
Figure 21. The correlations between the results of the MDTs and DPT. For comparison purposes, the correlation obtained from the author’s tests conducted on historical buildings [18] was marked with blue line.
Materials 16 02402 g021
Figure 22. Comparison of variation coefficients (CV) for all analyzed tests from the literature [3,19,20,22,28,35,41,44,45,46,49,50,51,52,58,60,61] and presented herein. Total number of 140 CVs was included—64 for fm; 43 for fm.DPT; 19 for fm.PT; 14 for fm.TPT. The horizontal line represents median, and x represents mean. All MDTs are characterized by much wider dispersion in comparison with DT. The widest range of CV was noted for penetrometric test. The right skewed distribution characterized all CV tests.
Figure 22. Comparison of variation coefficients (CV) for all analyzed tests from the literature [3,19,20,22,28,35,41,44,45,46,49,50,51,52,58,60,61] and presented herein. Total number of 140 CVs was included—64 for fm; 43 for fm.DPT; 19 for fm.PT; 14 for fm.TPT. The horizontal line represents median, and x represents mean. All MDTs are characterized by much wider dispersion in comparison with DT. The widest range of CV was noted for penetrometric test. The right skewed distribution characterized all CV tests.
Materials 16 02402 g022
Table 1. Mortar volumetric composition 1. Binders: CEM I 32,5 R + hydrated lime.
Table 1. Mortar volumetric composition 1. Binders: CEM I 32,5 R + hydrated lime.
TypeNameCementLimeSand
Fcement–lime116
Glime–cement129
Hlime011.5
1 Mean weight of 1000 mL of: cement ≥ 1.10 kg; lime ≥ 0.52 kg; sand ≥ 1.56 kg.
Table 2. Mortar flexural strength fm.flex in MPa.
Table 2. Mortar flexural strength fm.flex in MPa.
TypeTotal Number of SpecimensAfter 4 Weeks 1After 12 Weeks 1After 90 Weeks 1
F9 [3/3/3]0.98 (0.01/1)1.88 (0.09/5)1.64 (0.06/4)
G9 [3/3/3]0.62 (0.05/9)1.25 (0.04/3)1.30 (0.07/5)
H9 [3/3/3]0.28 (0.03/11)0.63 (0.07/11)0.79 (0.12/15)
1 In brackets, there are provided, respectively, standard deviation (MPa)/variation coefficient (%).
Table 3. Mortar compressive strength fm in MPa.
Table 3. Mortar compressive strength fm in MPa.
TypeTotal Number of SpecimensAfter 4 Weeks 1After 12 Weeks 1After 90 Weeks 1
F18 [6/6/6]4.71 (0.13/3)5.56 (0.15/3)5.28 (0.21/4)
G18 [6/6/6]1.80 (0.13/7)2.04 (0.18/9)2.19 (0.26/12)
H18 [6/6/6]0.79 (0.09/11)0.94 (0.12/12)1.22 (0.17/14)
1 In brackets, there are provided, respectively, standard deviation (MPa)/variation coefficient (%).
Table 4. Mortar DPT strength fm.DPT in MPa.
Table 4. Mortar DPT strength fm.DPT in MPa.
TypeTotal Number of TestsAfter 4 Weeks 1After 12 Weeks 1After 90 Weeks 1
F24 [8/8/8]8.48 (0.93/11)13.90 (1.09/8)17.42 (2.41/14)
G24 [8/8/8]4.68 (0.42/9)6.12 (0.34/5)7.66 (0.71/9)
H20 [6/7/7]2.84 (0.48/17)3.76 (0.53/14)4.75 (0.65/14)
1 In brackets, there are provided, respectively, standard deviation (MPa)/variation coefficient (%).
Table 5. Mortar PT strength fm.PT in MPa—an average value from the surface and downhole measurements (after deepening the hole with a drill).
Table 5. Mortar PT strength fm.PT in MPa—an average value from the surface and downhole measurements (after deepening the hole with a drill).
TypeTotal Number of Tests 1After 4 Weeks 2After 12 Weeks 2After 90 Weeks 2
F20 [8/6/6]2.15 (0.51/24)2.89 (0.10/4)3.19 (0.23/7)
G20 [8/6/6]1.29 (0.18/14)1.75 (0.34/20)2.15 (0.38/18)
H22 [10/6/6]0.55 (0.20/36)1.41 (0.51/36)2.41(0.15/6)
1 In each test point, 2 tests were performed: surface and downhole. 2 In brackets, there are provided, respectively, standard deviation (MPa)/variation coefficient (%).
Table 6. Mortar TPT strength fm.TPT in MPa.
Table 6. Mortar TPT strength fm.TPT in MPa.
Type 1Total Number of TestsAfter 4 Weeks 2After 12 Weeks 2After 90 Weeks 2
F (7)18 [6/6/6]4.99 (1.95/39)6.75 (1.57/23)7.31 (1.57/22)
G (7)18 [6/6/6]2.56 (0.77/30)2.83 (0.62/22)3.44 (0.73/21)
H (7)18 [6/6/6]0.11 (0.11/101)0.15 (0.05/34)0.21(0.08/39)
H (4)8 [0/4/4]-0.64 (0.30/46)1.40(0.46/33)
1 In brackets, there is the pilot hole diameter provided in mm. 2 In brackets, there are provided, respectively, standard deviation (MPa)/variation coefficient (%).
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content.

Share and Cite

MDPI and ACS Style

Łątka, D. Prediction of Mortar Compressive Strength Based on Modern Minor-Destructive Tests. Materials 2023, 16, 2402. https://doi.org/10.3390/ma16062402

AMA Style

Łątka D. Prediction of Mortar Compressive Strength Based on Modern Minor-Destructive Tests. Materials. 2023; 16(6):2402. https://doi.org/10.3390/ma16062402

Chicago/Turabian Style

Łątka, Dawid. 2023. "Prediction of Mortar Compressive Strength Based on Modern Minor-Destructive Tests" Materials 16, no. 6: 2402. https://doi.org/10.3390/ma16062402

Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details here.

Article Metrics

Back to TopTop