1. Introduction
Engineered cementitious composite (ECC) is classified as a high-performance fiber-reinforced cementitious composite (HPFRCC). It is known for its outstanding pseudo-strain-hardening behavior and ultra-high ductility. This is due to its proper interfacial bond between fibers and the surrounding cementitious matrix [
1]. ECC was developed into many forms including self-consolidating ECC [
2], high-early-strength ECC, sprayable ECC, lightweight ECC, green ECC, and self-sensing and self-healing ECC. All these forms were designed differently in terms of their energy dispersion (designed for seismic impact and blast resistance) and high fatigue resistance (for bridges, railways, and roads) [
3].
The advantages of ECC were found to be its ultra-high toughness, multiple micro-cracking behaviors, better fatigue resistance, good durability, and self-healing characterization [
4]. According to Şahmaran and Li [
5], the addition of fly ash (FA) is also one of the essential components in ECC as the increment of FA in ECC reduces the crack width from about 60 μm to 10–30 μm, contributing positively toward the durability of the structure in long-term periods. ECC only shows high tensile ductility with a moderate fiber volume fraction (normally 2%) is added to ECC [
6,
7].
However, it was found that ECC shows signs of ultra-high toughness and good durability, but it shows degradation of the elastic modulus. ECC provides an increment in tensile strain capacity by around 3–8% [
7]. However, the high tensile strain in ECC also brings higher possibility of sudden failure as the damage tolerance is reduced as the tensile strain increases [
8]. Moreover, ECC also has its drawbacks including lower compressive strength (40.8 MPa) compared to conventional concrete (49.7 MPa). It was also shown that, following the addition of high-volume fly ash (HVFA), there is an increase in fire resistance, fiber/matrix chemical bond interface, matrix toughness, drying shrinkage, tensile strain capacity, multiple cracking, and crack width, but it attains a decrease in compressive, flexural, and tensile strength [
8].
Crumb rubber is proven to have lower strength, water absorption, and stiffness [
9,
10]. According to Siad et al. [
11], it was found that coarse rubber sand significantly increases the deflection capacity of ECC mixtures at the optimum content of 20%. The authors also reported that the addition of crumb rubber into ECC increased the drying shrinkage of ECC.
However, the use of crumb rubber unfavorably affects the compressive strength and flexural strength of ECC. It was investigated that replacing only 10% of fine sands with crumb rubber brought a great degradation of up to 63% in compressive strength [
12]. The reason for the reduction in strength is because of the hydrophobic properties of crumb rubber, enabling air entrapment on the surface of the crumb rubber and repelling water during the mixing process [
13,
14].
According to Huang et al. [
12], the modulus of elasticity decreases as the percentage of crumb rubber replacement in ECC increases. The study found that elastic modulus was reduced by 50% following replacement with 10% fine sand. Essential factors that contribute to the degradation of the elastic modulus in rubberized ECC include higher void content in the cement paste, weak bonding between cement paste and crumb rubber particles, and thicker and weaker interfacial transition zone (ITZ) due to air entrapped by crumb rubber, which significantly influences the stress–strain behavior [
15]. A study by Zhang et al. [
16] discovered that the drying shrinkage of ECC containing crumb rubber particles increased from 1050 × 10
−6 to 1660 × 10
−6 at the 90th day. In addition, the lower strength and elastic modulus and the higher water to cement ratio contribute to the lower susceptibility to drying of rubberized ECC [
15]. Despite the result of high drying shrinkage being identified in rubberized ECC, it still has relatively low drying shrinkage compared to unmodified ECC (1200 × 10
−6 to 1800 × 10
−6), causing the rubberized ECC to be able to withstand shrinkage-induced deformation without initiating localized fracture [
16].
Graphene oxide (GO) is a hydrophilic material, having the capacity to form stable H-bonds with silicate hydroxyl and calcium hydroxyl groups near the surface of cementitious material [
11]. Pan et al. [
17] found that incorporating only 0.03% GO sheets into cementitious composite can actually dramatically increase its compressive strength and tensile strength by up to 40% due to the reduction of pores in the cementitious composite. By adding GO to ECC, results showed an increment of tensile strength of 197.2% and an increment of compressive strength of 160.1% with 0.02 wt.% GO [
18]. Furthermore, a 500% increase in elastic modulus with 3% GO was recorded [
19]. Mohammed et al. [
20] concluded that GO has the potential to refine the microstructure of cementitious materials by increasing the number of gel pores and decreasing the number of capillary pores, thereby altogether efficiently enhancing the mechanical strength of cement composite. Furthermore, according to Sharma et al. [
21] and Sharma and Kothiyal [
22], it was concluded that the total porosity of cementitious composites with 1% GO can be reduced from 25.21% to 10.61%.
Despite all the advantages brought by ECC, additional studies were also done to further improve the ECC properties. It was found that the elastic modulus of unmodified ECC is low, resulting in the ECC structure having a low resistance toward elastic deformation. However, despite the concept of integrating crumb rubber particles into cement-based material being applied for decades, it still has disadvantages such as lower compressive and tensile strength. In order to overcome the drawbacks of crumb rubber in ECC, graphene-filled cementitious composite was found to be the ideal nano-filler to modify the cementitious material composite as it provides strong bonding to oxygen functional groups. Therefore, this study aims to investigate the mechanical and deformation properties of modified ECC incorporating CR and GO. Moreover, statistical analysis was carried out using response surface methodology (RSM) to validate the experimental results and, therefore, develop a model for easier design that can predict the properties of ECC mixtures.
2. Material Properties and Methodological Program
The materials utilized in the development of graphene oxide-modified rubberized ECC (GO-RECC) were sand, crumb rubber, fly ash, ordinary Portland cement (OPC), polyvinyl alcohol (PVA) fibers, and water. OPC was of Type I that confirmed the requirements of ASTM C150 [
23]. Class F fly ash (FA) was in accordance with the requirements specified in ASTM C618-17 [
24] with a density of 1300 kg/m
3, an amount of Al
2O
3 + Fe
2O
3 + SiO
2 of 82.12%, and below 6% loss on ignition. FA was utilized in GO-RECC to reduce the cost of the material, as it behaves as an intense water-reducing substance. FA is a by-product of pulverized coal being burned in thermal electric generation plants, and it is a waste material which has pozzolanic properties, resulting in it being classified as a cement-replacing material. The chemical contents of OPC and FA are presented in
Table 1. Polyvinyl alcohol (PVA) fibers were added to the mixtures with the volume fixed at 2% to achieve uniform dispersion and workability, as well as to adhere to the principles of micromechanics requirements, in order to improve ductility and impart high strain in a cementitious matrix. The details of the PVA fibers are shown in
Table 2. Local washed river sand was used in the mixes conforming to ASTM C33-M16 [
25]. The sizes of 0.3–1.18 mm and a sand/cementitious ratio of 0.36 were utilized to maintain enough stiffness and volume stability to obtain better fresh and hardened properties of GO-RECC. CR particles were varied from 0–10% and used as a partial replacement of sand by volume with a combination size of sieve 30 mesh and sieve size of 1 to 3 mm in the appropriate mixed proportions of 60% and 40% [
26]. In order to attain a similar trend as that of sand particles where the sand is replaced with the crumb rubber, the final gradation of crumb rubber contained 60% of passing size #30 mesh and 40% of size passing 1–3 mm. The specific gravity of crumb rubber is 0.95, which replaced the amount of fine aggregate by volume percentage. The sieve analysis of the fine aggregate and crumb rubber is shown in
Figure 1. GO with a concentration of 4 mg/mL was utilized, and the final composition ranged from 0.01–0.05% by volume. The physical properties of GO and its elemental analysis are shown in
Table 3 and
Table 4. An aqueous solution of superplasticizer known as modified polycarboxylate-based (HRWR) “Sika Viscocrete-2044” was used to adjust the mixtures to accomplish the desired flowability. Sika Viscocrete-2044 is a polycarboxylate superplasticizer (SP) in liquid form with a pH of 6.2 and 1.08 specific gravity, with an absence of chloride ion content. Water that is suitable for drinking is usually considered acceptable for mixing concrete. In this study, the water-to-cement ratio was set to 0.215.
Through response surface methodology (RSM), a graphical response was provided for visually determining the independent variables (CR and GO) influencing the responses. An approximate solution of the responses (compressive strength, elastic modulus, Poisson’s ratio, drying shrinkage) was obtained, and the optimization of the response surface was conducted for the best solution. RSM was adopted to provide 13 ECC mixes, and then the developed mixtures were tested at 28 days for hardened properties including compressive strength, drying shrinkage, elastic modulus, and Poisson’s ratio. Consequently, optimized mixture proportions for the graphene oxide-modified rubberized ECC (GO-RECC) were determined. The 13 mixtures with three different proportions of GO (0.01%, 0.03%, and 0.05%) by volume and three levels of crumb rubber replacement (0%, 5%, and 10%) to fine aggregate were considered, as shown in
Table 5.
The compressive strength test was conducted by using the 13 trial mixes of the GO-RECC mixture cubes with dimensions of 50 mm × 50 mm × 50 mm (
Figure 2a). Three samples per mix were tested according to BS 1881: Part 116:1983 [
27]. For the drying shrinkage test, three prisms per mix with the dimensions of 75 mm × 75 mm × 300 mm (
Figure 2b) were used in accordance with ASTM C596-01 [
28]. Shrinkage deformation was defined as a change in length of the specimens from the beginning of the experiment to the air-drying age of 28 days. To obtain the elastic modulus and Poisson’s ratio of the mixtures, cylindrical molds with 150 mm diameter and 300 mm length (
Figure 2c) were tested as per the requirement of ASTM C469-14 [
29].