Next Article in Journal
Research Progress and Perspectives of the Reaction Kinetics of Fe-Based Oxygen Carriers in Chemical Looping Combustion
Next Article in Special Issue
Operation at Reduced Atmospheric Pressure and Concept of Reliability Redundancy for Optimized Design of Insulation Systems
Previous Article in Journal
Automatic and Versatile Test Bench for Data Collection on Battery Cells
Previous Article in Special Issue
Silicon Carbide Converter Design: A Review
 
 
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Article

Beam Shape Control System with Cylindrical Lens Optics for Optical Wireless Power Transmission

Laboratory for Future Interdisciplinary Research of Science and Technology (First), Institute of Integrated Research (IIR), Institute of Science Tokyo, Yokohama 226-8503, Japan
*
Author to whom correspondence should be addressed.
Energies 2025, 18(9), 2310; https://doi.org/10.3390/en18092310
Submission received: 24 March 2025 / Revised: 17 April 2025 / Accepted: 29 April 2025 / Published: 30 April 2025
(This article belongs to the Special Issue Energy, Electrical and Power Engineering: 4th Edition)

Abstract

:
Due to its narrow divergence, optical wireless power transmission (OWPT) is promising for long-distance transmission systems. In OWPT systems, matching the beam shape with the solar cell geometry is crucial for both efficiency and safety. When the light is incident at an oblique angle, the beam is distorted in an axial direction, which requires appropriate beam shape control. In this study, a cylindrical lens system was designed to ensure uniform and effective light beam irradiation, even under oblique incidence conditions. A numerical model of the optical system was constructed, and it was experimentally confirmed that the beam shape could be controlled within 5% error over a transmission range of 1 m. The optical system was integrated with solar cell detection for consistent target recognition and beam irradiation, and its functionality was experimentally validated. The results are useful for expanding the application and infrastructure design in OWPT.

1. Introduction

Electrically powered devices are becoming increasingly diverse, ranging from small to large. In particular, wireless communication technologies are being actively introduced into these devices, from industrial equipment to information devices and home appliances, in the form of 5G, wireless LAN, and IoT devices, which are basically based on wireless communication and provide high functionality and excellent convenience. A stable power supply is essential to support the continuous operation and advanced functionality of such devices. When the number of such devices becomes enormous or when the freedom of movement of the devices increases, it becomes difficult to cope with the conventional power supply by wires or batteries. Although energy harvesting does not require wiring or charging, it is often unable to provide sufficient power. The limitations of power supply hinder the development of future technologies and society. Wireless power transmission is emerging as a compelling solution to these challenges, with numerous existing examples of its applications [1,2,3].
However, existing wireless power transmission methods (e.g., electromagnetic induction, magnetic resonance, microwave) suffer from limited transmission efficiency over long distances and electromagnetic interference, which limit their applicability to various future devices. Therefore, optical wireless power transmission (OWPT) has been proposed as a method to solve the problems of existing wireless power transmission [4,5,6]. OWPT is a wireless power transmission using optical beams, in which power is transmitted by irradiating a light beam from a light source such as a laser or LED, onto a solar cell attached to the device. Here, the light-receiving device is based on the same principle as a solar cell, and the light-receiving element is referred to as a solar cell, even though it is not illuminated by sunlight. Utilizing electromagnetic radiation at a frequency about five orders of magnitude higher than that of microwaves, this method holds great promise for long-distance power transmission, where the beam collection rate on the receiving side exhibits minimal dependence on distance, especially when using a light source with minimal beam diffraction, such as a laser. The practical transmission distance depends on the size of the receiving side, but by designing and controlling the diffraction of the beam using optical elements, it seems possible to supply a wide range of power to devices several hundred meters away. This OWPT also does not generate electromagnetic noise interference. As a result, this technology is being widely considered for implementation in various applications, such as powering drones in flight and in space [7,8,9,10,11].
For the OWPT system to operate effectively, it is important that the irradiated light beam matches the shape of the solar cell. If the irradiated beam leaks out of the solar cell module, the efficiency will decrease. In addition, to achieve the required high voltage output, a conventional solar cell module uses a configuration of solar cells arranged in series and interconnected. Partial irradiation significantly reduces the conversion efficiency [12,13,14,15]. Conversely, it is the most efficient when the solar cell module can be properly irradiated with an optical beam that matches the shape of the solar cells. In this case, higher efficiency can be achieved than when sunlight is irradiated by using a monochromatic light that matches the physical properties of the solar cell.
In this study, the primary objective was to establish an efficient power supply over a range of distances and positional relationships anticipated for the implementation of OWPT. The research focused on the problem of mismatch between the beam shape and the apparent solar cell shape that occurs when an optical beam is incident on a solar cell module at an angle. To address this challenge, an optical system was designed and constructed, and its effectiveness was validated through experimentation. Specifically, we have demonstrated continuous and appropriate beam irradiation on a moving object by using a two-lens zoom optical system on the X-Y axis with cylindrical lenses.
In cooperative OWPT [16], a method of configuring an OWPT system in which the receiving device and the light emitter communicate with each other and the receiving device always operates to face the light source directly, there is no need to consider the condition of oblique incidence. On the other hand, in non-cooperative OWPT [16], where the receiving device does not have an attitude angle control mechanism or attitude control for receiving power is not possible, oblique incidence occurs. A non-cooperative OWPT configuration is important to increase the degree of freedom, including the cost of the receiving device, and this research focuses on this non-cooperative OWPT configuration.
Section 2 explains the relationship between solar cells and the irradiation beam shape and points out the challenges that arise when the beam is obliquely incident, and Section 3 describes the construction and performance evaluation of a cylindrical lens optical system for beam shape control. Section 4 integrates solar cell detection technology and a beam shape control mechanism, and demonstrates continuous beam irradiation of a target moving on a two-dimensional plane. Section 5 summarizes the results of this research.

2. Relationship Between Light Beam Shape and Solar Cell

2.1. Efficiency of OWPT System with Beam Shape

The efficiency of the OWPT system, which is one of the most important points, can be described by the following Equation (1), which includes ( η S y s t e m ) the electro-optical conversion efficiency of the light source ( η L i g h t S o u r c e ) and the photoelectric conversion efficiency of the solar cell ( η S o l a r C e l l ) [16,17,18].
η S y s t e m = η L i g h t S o u r c e × η T r a n s m i s s i o n × η P o w e r   G e n e r a t i o n × η S o l a r C e l l
Here η T r a n s m i s s i o n represents the transmission ratio of the light-receiving device due to scattering and absorption as light propagates through space, and η P o w e r   G e n e r a t i o n indicates the efficiency related to the matching between the irradiated beam shape and the solar cell shape. Each term in the equation directly affects the overall system efficiency. Note that losses due to the lens system may be included in one of these parameters depending on the application.
In Equation (1), η P o w e r   G e n e r a t i o n can be expressed as the product of the ratio of the irradiated beam incident on the shape of the solar cell ( R a r e a ) and the efficiency related to the intensity distribution of the irradiated beam and the connection state and shape mismatch of the solar cell module cells ( R p o w e r ) [18]. A decrease in R a r e a means that light leaks out of the solar cell module, which not only reduces the light utilization efficiency, but also poses significant safety concerns due to the reflection and scattering of this leaked light.
On the other hand, R p o w e r represents the proportion of light that can be used by the solar cell for power conversion out of the light irradiated on the solar cell module, and is highly dependent on the beam irradiation intensity distribution, the cell size and shape of the solar cell module, and the circuit connection form of series or parallel of the cells. In a conventional solar cell module, solar cells are connected in series to increase the output voltage. This is because, for example, in the case of Si solar cells, the open circuit voltage is low at about 0.4–0.6 V due to the bandgap characteristics. Such a voltage is insufficient to power many devices. By increasing the voltage, the current can be reduced for the same generated power, and the Joule loss due to resistive components can be reduced. The output voltage can also be increased using a DC–DC converter, but the drive voltage of itself is often also driven by the solar cell output. This is problematic because the efficiency of the conversion circuit drops significantly when the solar cell output is low. On the other hand, in a solar cell module with a series-connected cell array configuration, the output voltage is increased. However, even if the solar cells are partially irradiated, the law of current continuity limits the output current to the lowest current generated by the cell. This results in a significant decrease in efficiency compared to when irradiated with light of uniform intensity. This phenomenon is particularly pronounced under conditions of beam light irradiation, such as in OWPT scenarios. Consequently, this aspect represents a significant challenge in the design of such OWPT systems.
From the above, it is important to maximize R a r e a × R p o w e r in order to maximize the total efficiency η s y s t e m . In other words, the beam irradiating on the solar cell must be configured to irradiate the solar cell as uniformly as possible while sufficiently suppressing leakage on the entire surface of the solar cell.

2.2. Problems with Oblique Light Incidence Conditions in OWPT

One application of OWPT is to use a light source installed in the ceiling to power devices located on the floor. This application can be illustrated by powering IoT devices installed at different locations in a room, or the powering of a robot in a factory. To simplify the discussion, consider the following case study: a receiving device that moves horizontally in only one direction, as shown in Figure 1. In Figure 1a, it is assumed that a beam with the exact shape of the solar cell can be irradiated from the light source on the ceiling to the receiver vertically below. Under this condition, the efficiency is high, as mentioned above. This type of configuration can be achieved by preparing the shape of the output beam and controlling the magnification of the beam size using an optical system according to the distance when the shape of the solar cell on the receiver is determined. Experimental configurations equivalent to this method have been reported [9,19].
However, when the receiving device moves in the x direction as shown in Figure 1b, the solar cell module experiences an oblique incidence situation, and if the light source side only controls the beam direction and magnification, the beam will be distorted in the x direction, causing a mismatch between the irradiated beam and the solar cell shape. The common beam shape and solar cell shapes are square, rectangular, circular, etc., but since the irradiated beam is distorted in the direction of motion, controlling a large beam will decrease R a r e a , and controlling a small beam will decrease R p o w e r . As the angle of oblique incidence θ increases, the distortion of the beam shape also increases, so the allowable range of oblique incidence is severely limited. Numerical analysis and experiments have been conducted to verify the situation of oblique incidence from a ceiling light source to a receiver, as shown in Figure 1, without controlling the beam shape [18,20]. In this case, considering the decrease in light utilization rate, the applicable angle range θ is very narrow, about 10–30 degrees, with relatively large beam leakage.
Therefore, in order to meet the various application conditions of non-cooperative OWPT, a beam shape control mechanism is required on the light source side, which can irradiate an optical beam with appropriate shape onto the solar cell even when the light is obliquely incident. It should be noted that the light source in OWPT is a shared equipment and infrastructure, and it is possible to suppress the oblique incident condition by increasing the number of installed light sources [20]. However, in order to reduce the burden of infrastructure development costs and to take advantage of the strength of OWPT, which allows power to be transmitted over long distances, it is effective to provide a beam shape control mechanism on the light source side.

3. Transmitter Side Beam Shaping System in OWPT

3.1. Methodology of Beam Shaping for OWPT System

Several approaches have been proposed to control beam shape under oblique incidence conditions in OWPT systems.
(1) Zoom lens systems and beam expanders are commonly used to adjust the beam size through circular or axially symmetric optics. However, they are insufficient for dealing with oblique incidence because they cannot correct beam distortion in specific directions.
(2) Spatial light modulators (SLMs) [21,22] provide flexibility for dynamic shaping, but require precise control and suffer from diffraction losses. Liquid crystal-based intensity spatial modulator systems, on the other hand, tend to reduce source efficiency due to partial light blocking.
(3) Segment-controlled light source arrays can independently control beam portions to form complex shapes with high efficiency. However, this increases system complexity and may limit total output power.
(4) Receiver-side optical homogenizers, such as fly-eye lenses [23], can achieve uniform illumination when the beam reaches the receiver. However, this approach increases the size and complexity of each receiver and limits miniaturization.
Each method has trade-offs in efficiency, scalability, and complexity. Therefore, a transmitter-side cylindrical lens system is proposed that independently controls the beam shape in the X and Y directions with low optical loss and no receiver-side burden.

3.2. Cylindrical Lens System

A cylindrical lens has curvature along only one axis. In other words, the lens effect is applied to only one axis of the incident beam. Lenses themselves have a long history, and because of their ability to produce long and narrow beams, they have been used in optical systems such as laser printers [24], to control distinctive beam patterns [25,26,27,28]. By incorporating a cylindrical lens corresponding to the x-axis direction and the y-axis direction into the optical system, the beam shape can be independently controlled in two axes and deal with various oblique incidence conditions in OWPT. Furthermore, to control the beam size in each of the two axes, a zoom optical system or a beam expander for the two axes is constructed. To the best of our knowledge, such beam control in an OWPT system has not been investigated so far. In previous studies [20], the beam shape was not as adequately controlled as in this study. When the oblique incidence angle becomes large, high-efficiency operation is sacrificed or operation is limited to a range with constraints on the angle conditions. The applicable range of oblique incidence angle discussed in the previous chapter is about 10–30 degrees, but if the beam shape control can be allowed up to about 60 degrees, the power supply area that can be covered by a light source is expected to expand by a factor of 9, 22.6 at 70 degrees, and 96.5 at 80 degrees. This will make it easier to prepare light source infrastructure.
Figure 2 was designed as a two-axis independent beam shape control optical system for OWPT. A spherical plano-concave lens with a focal length of f = −150 mm was used to expand the beam emitted from the light source, and two pairs of lenses with focal lengths of f = −30 mm and 150 mm were arranged orthogonally to form a zoom optical system with plano-concave and plano-convex cylindrical lenses. In this experiment, a DPSS laser (LSR532H-1.5W, CivilLaser, Hangzhou, China) with λ = 532 nm was used as the light source to ensure visually visible conditions. This light source emits a single transverse mode, i.e., a Gaussian beam. The details of the light source specification are maximum output power of 1.85 W, beam size at aperture of 2.5 mm, divergence angle of 1.5 mrad, beam size at 4 m distance of 10 mm.
In this optical system, the divergence angle of the output beam can be controlled by independently adjusting the distances dX and dY between the concave and convex cylindrical lenses in the x- and y-directions, respectively, allowing the beam shape irradiated to the receiver to be independently controlled along two axes. A photograph of the experimental setup is shown in Figure 3. Due to the size constraints of the laboratory and the beam direction control discussed later, a mirror is used to manipulate the beam trajectory. With this experimental system, it was confirmed that, as an initial operation, the beam size could be controlled independently along two axes on a scale of several meters within the room.

3.3. Beam Shape Control System with Cylindrical Lens System

3.3.1. Numerical Control Model of Cylindrical Lens System

In the practical operation of the OWPT system, the beam shape changes depending on the position, attitude, and size of the receiver. A numerical model is essential to dynamically adjust the optical parameters based on the receiver data. In this section, a numerical model that provides feedforward control of the lens position for beam shape control has been constructed and evaluated.
The positional relationship between the emitter and the receiver is assumed to be as shown in Figure 4. When considering a moving object on a two-dimensional plane rather than just one-dimensional motion as in Figure 1, the position of the moving object as seen from the light source can be expressed by the distance L and the azimuth angle θ . The attitude of the receiver φ is expressed by the attitude angle. It is important to note that oblique incidence situations can occur as a result of changes in receiver attitude. Therefore, the angle of beam incidence α , as expressed in Equation (2), uses the relative angle of the light beam as seen from the receiver.
α = θ φ
The parameters of the receiver in the numerical model are the distance L , the azimuth angle θ , and the attitude φ . On the other hand, the parameters of the emitter θ are the rotation angle for beam direction control and the lens positions dX and dY of the beam shape control optical system constructed in the previous section. In other words, a numerical model with the input–output relationship shown in Figure 5 is required.
First, experimental verification was conducted using a feedforward control configuration to verify the operation of the beam shape control and evaluate its characteristics.
The beam diameter and beam divergence angle emitted from the lens system in Figure 2 are calculated from the position of the device used and the focal length of the lens using a beam matrix. The beam radius and divergence in the x-axis and y-axis directions of the emitted beam in this system can be expressed as r x ,   θ x ,   r y ,   θ y using the beam matrix as in Equations (3) and (4). Here, r x ,   θ x ,   r y ,   θ y represent the beam radius and divergence in the x-axis and y-axis directions of the light source, and d 0 ,   d 1 represent the distance from the light source to the spherical lens and the distance from the spherical lens to the cylindrical concave lens. L 1 ,   L 2 ,   and L 3 are the lens matrices of the spherical lens and the concave and convex lenses, respectively. Note that the applied ray matrix is based on a paraxial approximation.
r x θ x = L 3 1 d X 0 1 L 2 1 d 1 0 1 L 1 1 d 0 0 1 r x θ x
r y θ y = L 3 1 d Y 0 1 L 2 1 d 1 0 1 L 1 1 d 0 0 1 r y θ y
From Equations (3) and (4), the radius and divergence angle of the beam emitted from the lens system can be expressed in terms of dX and dY. When this beam is emitted from the emitter in Figure 2, the parameters dX and dY of the lens system that realizes the corresponding beam shape can be expressed as Equations (5) and (6) by solving the beam matrix equation.
d X = f x L , α , φ
d Y = f y L
As a result, it is possible to obtain the lens system parameters required to irradiate a beam with an appropriate shape by using the parameters of the receiver on the detection side as input values.

3.3.2. Construction and Validation of Numerical Model

To facilitate the understanding of the characteristics of the numerical model in the optical system, an experimental system as shown in Figure 6 has been constructed. The figure shows the propagation path of the beam emitted from the optical system constructed in the previous section, reflected by two mirrors, and then irradiated to the receiver. Mirror 1 is fixed, and the angle of mirror 2 is adjusted to direct the beam in the desired direction. In this system, the output parameter θ is equal to the input parameter θ in Figure 5. The receiver in this experiment was a beam intensity profiler (LaseView-LHB, Kokyo, Kyoto, Japan). The maximum measurable size of the instrument is 5 cm square.
The light source in this experiment was a Gaussian beam. The beam shape was set to a circle with a diameter of 35 mm (1/e2 diameter). A numerical model was constructed to output the lens system parameters that would realize the desired shape of the light beam irradiation. The receiver parameters ( L ,   θ ,   φ ) were used as input values.
In this experiment, the azimuth angle θ was initially fixed at 0 degrees, but the distance L and the attitude φ were varied. The lens position was manually adjusted to optimize the beam size to a diameter of 35 mm based on the beam profiler measurement results. Figure 7 shows the values of dX and dY at each measurement point and the curves fitted by Equations (5) and (6).
From the experimental setup and motion conditions, it can be confirmed that dX changes depending on the distance and incident angle, but dY is determined only by the change in L , regardless of the incident angle α . The fitting curves for this experimental system are expressed by Equations (7) and (8).
d X = L 811 L + 574 2 + 253,172 138,136 cos ( α ) 2
d Y = L 806 L + 584 2 + 126,056 2
The numerical values of these fitting equations are not significantly different from the theoretical values obtained from the ray matrix based on the specification parameters of the device used. However, by using them as experimental fitting parameters, it becomes possible to achieve more precise control in the experiment. Furthermore, by constructing this prepared numerical model, it became possible to adequately predict the α > 50 ° lens position to be controlled even at angles that could not be measured in the experimental system due to the limitations of the beam profiler measurement conditions. The calculation results for these angle ranges are also shown as curves in Figure 7. Based on the above, Equations (7) and (8) were used as the numerical model for this optical system.
The controllability of the beam shape based on a constructed numerical model was experimentally evaluated. Under the four angular conditions shown in Table 1, the beam size was measured by moving the receiving device (beam profiler) with the change of the irradiation distance L. In this experiment, the lens position was set according to the outputs of the numerical model so that the irradiation beam was at φ = 35 mm.
Figure 8 shows the results of the error between the measured beam size and the expected beam size along each axis. The horizontal axis represents the irradiation distance L , and the vertical axis represents the error ratio between the measured beam size and the size of 35 mm diameter size. The error was approximately ±8% at maximum, but was less than ±5% under most conditions. One of the factors contributing to the error is the presence of an error in the beam diameter and divergence angle of the light source used, with an error of about ±5%. However, the accuracy is sufficient for feedforward control of the beam shape. The error can be reduced to ± a few percent by more detailed evaluation of the beam characteristics and stabilization of the entire experimental system.

3.4. Beam Shape with VCSEL Array Light Source

In the previous section, a beam shape control system was constructed and evaluated using a Gaussian beam source in conjunction with a cylindrical lens system. These experiments were performed under the assumption that a solar cell would be prepared for irradiation with a Gaussian beam intensity distribution. This approach was adopted to take advantage of the stability and small divergence angle of the Gaussian beam source during long-distance propagation.
However, typical solar cells are configured with serially connected cells, which assumes a uniform intensity distribution. A fly-eye lens system has been proposed to be attached to the receiver to achieve a uniform intensity distribution of light on solar cells, even when using a light source with a non-uniform intensity distribution, such as a Gaussian beam [23]. With a fly-eye lens system, as long as light is incident on its surface, it is possible to irradiate solar cells with uniform light within a certain range of conditions, with an allowable angle and tolerance for misalignment. However, for solar cells with a thickness of about 1 mm or less, a fly-eye lens system requires a thick light receiving module equal to the lens focal length of the lens, which limits its applications.
Therefore, when considering applications of OWPT with fewer constraints on the receiving side and greater flexibility, an optical system that can achieve uniform light beam irradiation on the transmitting side is important. In this section, a vertical cavity surface emitting laser (VCSEL) array light source [29] was used, where each elemental VCSEL was arranged in two dimensions with a uniform light intensity distribution on the light source surface. Beam shaping control was applied to the VCSEL array. By controlling the beam shape according to the oblique incidence conditions, it is possible to irradiate a rectangular beam with effectively uniform intensity in the desired rectangular shape.
As in the previous section, a cylindrical lens system was used in an experiment to control the shape of the light beam to the size of a solar cell. The VCSEL array (PCW-C-2-W0808, Princeton Optronics, Trenton, NJ, US) used had a wavelength of 808 nm and a chip size of 1.18 mm square. The light source specifications include a maximum CW output power of 2.2 W, and conversion efficiency of 44%. In this experiment, a rectangular solar cell with a target size of 50 mm × 80 mm was assumed as the target. Due to the larger target size compared to the size of the light source, a plano-convex lens with a focal length of 50 mm was inserted between the cylindrical lens system and the light source, as shown in Figure 9. By inserting a spherical lens, the beam divergence angle was suppressed and the distance to the screen was shortened, allowing the experiment to be performed at a laboratory size.
The screen onto which the light was projected was fixed at a position 3 m from the light source, and in order to create an oblique incidence condition, the positions of the four cylindrical lenses were manually adjusted to maintain a beam shape of 50 mm × 80 mm while changing the attitude angle θ . In this case, the positions of the four lenses were adjusted independently as a zoom lens system, so the adjustment is more complicated than in the case of a Gaussian beam. The spherical lens was always fixed at a position of 55 mm from the light source. Figure 10 shows images of the light beam captured by the camera before and after changing the angle of attitude and controlling the beam shape. Figure 11 also shows the graphs of the change in beam size.
These results confirm that while the beam size in the X direction increases with increasing angle θ, it can be controlled to 50 mm, the same as when θ = 0°, by adjusting the lens system.
From the above, it has been confirmed that a highly efficient OWPT system is possible by irradiating a beam of uniform intensity, even in a situation of oblique incidence, by controlling the beam shape using a VCSEL array light source and a cylindrical lens optical system, without the need for additional mechanisms or constraints on the receiving side.

4. Real-Time Beam Control System

A configuration approximating the practical operation of the OWPT has been verified. Feedforward control alone is insufficient due to device motion and observation errors, so feedback control is required. For this reason, accurate beam shape control requires feedback control such as that provided by a camera recognition system [30]. It is also possible to use information such as the amount of power received by the receiving device for feedback.
In this section, a real-time beam control system has been constructed that uses the image detection technology of the receiver from the transmitter side and controls the shape of the light beam based on feedback control combined with the automatic control of the numerical model constructed in Section 2.
The experimental system used the solar cell detection technology developed by the authors in previous studies [31,32] to detect images of the solar cells. It also constructed a real-time beam control system that integrates a beam shape control system with this solar cell detection method. This method uses two types of illumination light, one with a short wavelength and one with a long wavelength, both of which are close to the bandgap of the solar cell. It is noteworthy that the method can detect the solar cell with high sensitivity, as shown by the difference between the two capture images. In addition, a stereo camera method using two aligned cameras makes it possible to detect the position, orientation, and distance.
As shown in Figure 12, the experimental setup consists of two primary mechanisms: a solar cell detection mechanism and a beam control mechanism. The system works as follows: the target coordinates obtained by the solar cell detection mechanism are used to automatically control the distance between the lenses and the rotation angle of the mirror in the beam control mechanism. This process enables the real-time irradiation of a light beam onto the moving target. It is important to note that, in this experiment, instead of actual solar cells, GaAs substrate, which is a component of a solar cell, was used as a detection target, and was mounted on diffusely reflective frosted glass. It has been confirmed that the detection of GaAs substrates, which have a scattering backside, can be performed with a higher degree of accuracy than the detection of commercially available solar cells, which have a flat backside [32]. For these reasons, the GaAs substrate was used in this experiment to easily confirm the operation of the system. It was not possible to evaluate the actual amount of energy supplied by the OWPT system.
The solar cell detection mechanism is prepared on the left side of Figure 12 and consists of an LED irradiation unit and two camera (Intel® RealSense D435) modules. The LED irradiation unit irradiates the environment, including the target, with wavelengths that are absorbed by GaAs λ O N ( = 850   n m ) and wavelengths that are not absorbed λ O F F ( = 940   n m ). A fly-eye lens is placed in front of the LED to diffuse the light emitted by the LED into the environment. This configuration is the same as that in Ref. [32].
The beam control mechanism is shown at the bottom of Figure 12. The light beam emitted from the Gaussian beam light source enters the lens system, where two sets of cylindrical lenses perform independent beam shaping control on two axes, and a light beam with an appropriate shape is irradiated onto the target by two mirrors, including a directional mirror. The convex cylindrical lenses in the X and Y directions are mounted on a motorized linear stage (OSMS26-100(X), SIGMAKOKI, Tokyo, Japan), and their positions are automatically controlled. The second mirror is also mounted on a motorized rotary stage (OSMS-60YAW, SIGMAKOKI), and the beam irradiation direction is also automatically controlled. The automatic control of the optical system was controlled from a PC using a Python (ver. 3.13.3) script.
The target is moved on a two-dimensional plane by moving stage, with the optical table (25.4 mm pitch screw holes) regarded as the x-y plane and the center of the fixed camera as the origin. This system can detect the moving target and form and irradiate a beam with an appropriate shape according to the target condition in real time. The target attitude angle ϕ is defined as positive counterclockwise, and 90° when directly facing the camera.
The operation flow of the system is shown in Figure 13. The system continuously irradiates a properly shaped beam onto a moving target in the x-y plane in real time.
The detailed operation flow is explained below. First, the coordinates ( x n ,   y n ) of the solar cell image are obtained using a differential imaging method. Then, the predicted target position coordinates ( x ^ n + 1 ,   y ^ n + 1 ) are obtained with high accuracy, assuming a delay in the whole operating system, using a Kalman filter for noise removal and position estimation. In this system, a delay of 1 s is assumed, the main determinant of which is the solar cell detection mechanism. The position information is then sent to a numerical model of the lens system, which outputs the lens distances dX and dY of the cylindrical lenses in the beam control mechanism and the mirror rotation angle θ . The beam shape is then controlled by adjusting the lens position based on the values of dX and dY, and the beam alignment is performed by adjusting the mirror rotation angle based on the value of θ .
An experimental operational verification was carried out. The attitude angle ϕ of the target was fixed at 85°, and it was manually moved diagonally in a straight line on the x-y plane (on the optical table) from (−1, 18) to (4, 25) over a period of 30 s. The experimental conditions were such that the distance from the rotating mirror to the target was within 1 m. In addition, the target was set to be irradiated with a light beam of 50 mm (1/e2) in diameter, the same as the target size.
Figure 14 shows an actual demonstration, with the target moving linearly back and forth in the direction of the arrow in the figure. Figure 14a shows the initial position of the target (t = 0 s), and Figure 14b shows the state at the end of the motion (t = 30 s). In both figures, the GaAs substrate is irradiated with a green circular beam. It was visually confirmed that a beam of an appropriate shape was continuously irradiated onto the target in real time from the initial position to the end point.
To clarify the advantages of the proposed cylindrical lens-based beam shaping system, a comparison with other possible approaches is summarized in Table 2. This includes not only conceptual differences, but also quantitative indicators in terms of applicable angles of incidence, light utilization efficiency, and system complexity. As shown, the proposed method achieves a significantly wider range of applicable angles and higher system flexibility, while maintaining high optical efficiency and eliminating constraints on the receiver side.

5. Conclusions

This study focused on the change of beam shape at an oblique incidence, which is a factor of efficiency reduction in various applications of OWPT. An optical beam shape control system was constructed to irradiate the beam with an appropriate beam shape to the solar cell on the beam transmitting side. An optical system was constructed using two sets of concave and convex cylindrical lenses, and independent beam shape control was performed in two axes by moving the X-axis and Y-axis lenses among the four lenses in the optical system. In order to automate the process from the detection of the receiving device to the precise irradiation of the light beam, an experimental numerical model for the numerical control of the beam shape was constructed. It was confirmed that it is possible to irradiate a beam with an appropriate shape with an error of within a few percent. Furthermore, it was demonstrated that the integrated system can irradiate a beam to a receiver in real time by combining it with solar cell detection technology. These results confirm the effectiveness of cylindrical lens-based beam shaping for OWPT under varying target positions and orientations.
This study demonstrated a practical two-axis beam control system using cylindrical lenses. These results provide a basis for broader OWPT applications and infrastructure planning.

Supplementary Materials

The following supporting information can be downloaded at: https://www.mdpi.com/article/10.3390/en18092310/s1, Video S1. Real-time beam control system.

Author Contributions

Conceptualization, K.A. and T.M.; methodology, K.M., K.A. and T.M.; software, K.M. and K.A.; formal analysis, K.M. and K.A.; investigation, K.M. and K.A.; resources, T.M.; data curation, K.M.; writing—original draft preparation, K.M.; writing—review and editing, T.M.; visualization, K.M.; supervision, T.M.; project administration, T.M.; funding acquisition, T.M. All authors have read and agreed to the published version of the manuscript.

Funding

This work was partially supported by the Tsurugi-Photonics Foundation (No. 20220502).

Data Availability Statement

Data are contained within the article or Supplementary Materials.

Acknowledgments

The authors wish to thank members of the T. Miyamoto Lab for discussion and assistance, and Yota Suzuki of Open Facility Center of Institute of Science Tokyo for design and manufacturing of the equipment for the experiments.

Conflicts of Interest

The authors declare no conflicts of interest.

References

  1. Detka, K.; Górecki, K. Wireless Power Transfer—A Review. Energies 2022, 15, 7236. [Google Scholar] [CrossRef]
  2. Zhang, Z.; Pang, H.; Georgiadis, A.; Cecati, C. Wireless Power Transfer—An Overview. IEEE Trans. Ind. Electron. 2019, 66, 1044–1058. [Google Scholar] [CrossRef]
  3. Brown, W.C. The History of Power Transmission by Radio Waves. IEEE Trans. Microw. Theory Tech. 1984, 32, 1230–1242. [Google Scholar] [CrossRef]
  4. Miyamoto, T. Optical wireless power transmission using VCSELs. In Proceedings of the SPIE, Strasbourg, France, 22–26 April 2018; Volume 10682, p. 1068204. [Google Scholar]
  5. Mohsan, S.A.H.; Qian, H.; Amjad, H. A comprehensive review of optical wireless power transfer technology. Front. Inf. Technol. Electron. Eng. 2023, 24, 767–800. [Google Scholar] [CrossRef]
  6. Jin, K.; Zhou, W. Wireless Laser Power Transmission: A Review of Recent Progress. IEEE Trans. Power Electron. 2019, 34, 3842–3859. [Google Scholar] [CrossRef]
  7. Iyer, V.; Bayati, E.; Nandakumar, R.; Majumdar, A.; Gollakota, S. Charging a smartphone across a room using lasers. Proc. ACM Interact. Mob. Wear. Ubiq. Technol. 2018, 1, 143. [Google Scholar] [CrossRef]
  8. Kawashima, N.; Takeda, K. Laser Energy Transmission for a Wireless Energy Supply to Robots. Robot. Autom. Constr. 2008, 10, 373–380. [Google Scholar]
  9. Watamura, T.; Nagasaka, T.; Kikuchi, Y.; Miyamoto, T. Flying a Micro-Drone by Dynamic Charging for Vertical Direction Using Optical Wireless Power Transmission. Energies 2025, 18, 351. [Google Scholar] [CrossRef]
  10. Achtelik, M.C.; Stumpf, J.; Gurdan, D.; Doth, K.M. Design of a flexible high performance quadcopter platform breaking the MAV endurance record with laser power beaming. In Proceedings of the 2011 IEEE/RSJ International Conference on Intelligent Robots and Systems, San Francisco, CA, USA, 25–30 September 2011; pp. 5166–5172. [Google Scholar]
  11. Xu, H.; Du, B.; Shi, D.; Huang, X.; Hou, X. Laser wireless power transfer system design for lunar rover. Space Sol. Power Wirel. Transm. 2024, 1, 129–135. [Google Scholar] [CrossRef]
  12. Wang, Y.; Li, Y.; Ruan, X. High-Accuracy and Fast-Speed MPPT Methods for PV String Under Partially Shaded Conditions. IEEE Trans. Ind. Electron. 2016, 63, 235–245. [Google Scholar] [CrossRef]
  13. Zhang, R.; Wang, Y.; Xu, H. An autonomous optimal control strategy for reducing Gaussian laser beam constraint effect on photovoltaic array. J. Renew. Sustain. Energy 2018, 10, 063505. [Google Scholar] [CrossRef]
  14. He, T.; Zheng, G.; Liu, X.; Wu, Q.; Wang, M.; Yang, C.; Lv, Z. Analysis and Experiment of Laser Wireless Power Transmission Based on Photovoltaic Panel. Photonics 2022, 9, 684. [Google Scholar] [CrossRef]
  15. Yang, Q.; Yang, H.; Wang, J.; Gou, Y.; Li, J.; Zhou, S. Research on the output characteristics of laser wireless power transmission system with nonuniform laser irradiation. Opt. Eng. 2022, 61, 067106. [Google Scholar] [CrossRef]
  16. Asaba, K.; Miyamoto, T. System Level Requirement Analysis of Beam Alignment and Shaping for Optical Wireless Power Transmission System by Semi–Empirical Simulation. Photonics 2022, 9, 452. [Google Scholar] [CrossRef]
  17. Putra, A.W.S.; Kato, H.; Adinanta, H. Maruyama Optical wireless power transmission to moving object using Galvano mirror. In Proceedings of the Free-Space Laser Communications XXXII, San Francisco, CA, USA, 3–4 February 2020; SPIE: Bellingham, WA, USA, 2020; p. 50. [Google Scholar]
  18. Tang, J.; Matsunaga, K.; Miyamoto, T. Numerical analysis of power generation characteristics in beam irradiation control of indoor OWPT system. Opt. Rev. 2020, 27, 170–176. [Google Scholar] [CrossRef]
  19. Zhao, M.; Miyamoto, T. Efficient LED-Array Optical Wireless Power Transmission System for Portable Power Supply and Its Compact Modularization. Photonics 2023, 10, 824. [Google Scholar] [CrossRef]
  20. Tang, J.; Miyamoto, T. Numerical and experimental analysis of power generation characteristics in beam direction control of optical wireless power transmission with mirror. In Proceedings of the 2019 24th Microoptics Conference (MOC), Toyama, Japan, 17–20 November 2019; pp. 164–165. [Google Scholar]
  21. Kim, S.M. Wireless optical energy transmission using optical beamforming. Opt. Eng. 2013, 52, 043205. [Google Scholar] [CrossRef]
  22. Thu, K.M.; Maruyama, T. Stabilization of optical wireless power transmission system using spatial light modulator. Laser Beam Shap. XXIII 2023, 12667, 52–61. [Google Scholar]
  23. Tai, Y.; Miyamoto, T. Experimental Characterization of High Tolerance to Beam Irradiation Conditions of Light Beam Power Receiving Module for Optical Wireless Power Transmission Equipped with a Fly-Eye Lens System. Energies 2022, 15, 7388. [Google Scholar] [CrossRef]
  24. Matsuda, T.; Abe, F.; Takahashi, H. Laser printer scanning system with a parabolic mirror. Appl. Opt. 1978, 17, 878–884. [Google Scholar] [CrossRef]
  25. Tu Vu, D.; Hai Vu, N.; Shin, S.; Tuan Pham, T. Cylindrical Fresnel lens: An innovative path toward a tracking-less concentrating photovoltaics system. Sol. Energy 2022, 234, 251–261. [Google Scholar] [CrossRef]
  26. Pang, L.; Levy, U.; Campbell, K.; Groisman, A.; Fainman, Y. Set of two orthogonal adaptive cylindrical lenses in a monolith elastomer device. Opt. Express 2005, 13, 9003–9013. [Google Scholar] [CrossRef] [PubMed]
  27. Liu, C.; Guo, Y. Flat-Top Line-Shaped Beam Shaping and System Design. Sensors 2022, 22, 4199. [Google Scholar] [CrossRef] [PubMed]
  28. Zhan, Q.; Leger, J.R. Focus shaping using cylindrical vector beams. Opt. Express 2002, 10, 324–331. [Google Scholar] [CrossRef]
  29. Iga, K. Semiconductor Lasers and VCSEL History-VCSEL Industry; Wiley: Hoboken, NJ, USA, 2022. [Google Scholar]
  30. Kang, J.; Sun, L.; Zhou, Y.; Bai, Y. Enhancing Alignment Accuracy in Laser Wireless Power Transmission Systems Using Integrated Target Detection and Perturbation-Observation Method. Photonics 2024, 11, 1094. [Google Scholar] [CrossRef]
  31. Asaba, K.; Miyamoto, T. Solar Cell Detection and Position, Attitude Determination by Differential Absorption Imaging in Optical Wireless Power Transmission. Photonics 2023, 10, 553. [Google Scholar] [CrossRef]
  32. Asaba, K.; Miyamoto, T. Real-Time Tracking of Photovoltaics by Differential Absorption Imaging in Optical Wireless Power Transmission. Photonics 2024, 11, 490. [Google Scholar] [CrossRef]
Figure 1. An example of an OWPT application from a ceiling light source to the receiver moving horizontally on the floor. (a) Vertical light incidence on the receiver directly below with appropriate beam shape. (b) Oblique light incidence as the device moves in the x-direction, and beam deformation causes beam leakage.
Figure 1. An example of an OWPT application from a ceiling light source to the receiver moving horizontally on the floor. (a) Vertical light incidence on the receiver directly below with appropriate beam shape. (b) Oblique light incidence as the device moves in the x-direction, and beam deformation causes beam leakage.
Energies 18 02310 g001
Figure 2. Beam shaping optics with cylindrical lens system.
Figure 2. Beam shaping optics with cylindrical lens system.
Energies 18 02310 g002
Figure 3. Independent beam shape control on two axes by cylindrical lens system.
Figure 3. Independent beam shape control on two axes by cylindrical lens system.
Energies 18 02310 g003
Figure 4. Positional relationship with receiver and emitter.
Figure 4. Positional relationship with receiver and emitter.
Energies 18 02310 g004
Figure 5. Diagram of the numerical model for beam shape control.
Figure 5. Diagram of the numerical model for beam shape control.
Energies 18 02310 g005
Figure 6. Experimental setup for data acquisition ( α = φ = 30 ° ).
Figure 6. Experimental setup for data acquisition ( α = φ = 30 ° ).
Energies 18 02310 g006
Figure 7. Measurement data (dX, dY) and numerical model of each axis.
Figure 7. Measurement data (dX, dY) and numerical model of each axis.
Energies 18 02310 g007
Figure 8. Validation of the numerical model in each axis.
Figure 8. Validation of the numerical model in each axis.
Energies 18 02310 g008
Figure 9. Beam shaping experiment with VCSEL array and cylindrical lens system.
Figure 9. Beam shaping experiment with VCSEL array and cylindrical lens system.
Energies 18 02310 g009
Figure 10. Images of the irradiated beam before and after beam shaping.
Figure 10. Images of the irradiated beam before and after beam shaping.
Energies 18 02310 g010
Figure 11. Beam size changes before and after beam shaping. (a) X-axis, which is the oblique irradiation direction, (b) Y-axis, and (c) zoomed graph for the Y-axis.
Figure 11. Beam size changes before and after beam shaping. (a) X-axis, which is the oblique irradiation direction, (b) Y-axis, and (c) zoomed graph for the Y-axis.
Energies 18 02310 g011
Figure 12. Experimental setup of the real-time beam control system.
Figure 12. Experimental setup of the real-time beam control system.
Energies 18 02310 g012
Figure 13. Flowchart of the real-time beam control system.
Figure 13. Flowchart of the real-time beam control system.
Energies 18 02310 g013
Figure 14. Demonstration of the real-time beam control system. (a) Start point (t = 0 s). (b) End point (t = 30 s).
Figure 14. Demonstration of the real-time beam control system. (a) Start point (t = 0 s). (b) End point (t = 30 s).
Energies 18 02310 g014
Table 1. Input values for the numerical model.
Table 1. Input values for the numerical model.
Caseθ (deg.)φ (deg.)
Case 100
Case 2030
Case 3200
Case 420−10
Table 2. Quantitative comparison of beam shaping methods for OWPT.
Table 2. Quantitative comparison of beam shaping methods for OWPT.
Comparison ItemConventional Method (Zoom Lens)Conventional Method (SLM)Proposed Method (Cylindrical Lens)
Applicable Incidence Angle Range~10–30°~10–40°Up to 60–80°
Power Delivery Area Expansion~1×~2–3×Up to ~22× (at 70°)
Light Source Efficiency>95%~60–80% (due to diffraction loss)>90% (low optical loss)
System ComplexityLowHigh (complex electronics)Low (lens-based optical system)
Receiving Device RequirementsPosition/orientation adjustmentHigh-precision tracking neededNone (fully transmitter-side control)
Real-time Operation CapabilityEnabled (camera feedback integrated)DifficultEnabled (camera feedback integrated)
Beam Control FlexibilityBeam size onlyArbitrary shape (phase control)Independent X/Y shape control
Related Reference(s)18, 2021, 22This work
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content.

Share and Cite

MDPI and ACS Style

Moriyama, K.; Asaba, K.; Miyamoto, T. Beam Shape Control System with Cylindrical Lens Optics for Optical Wireless Power Transmission. Energies 2025, 18, 2310. https://doi.org/10.3390/en18092310

AMA Style

Moriyama K, Asaba K, Miyamoto T. Beam Shape Control System with Cylindrical Lens Optics for Optical Wireless Power Transmission. Energies. 2025; 18(9):2310. https://doi.org/10.3390/en18092310

Chicago/Turabian Style

Moriyama, Kenta, Kaoru Asaba, and Tomoyuki Miyamoto. 2025. "Beam Shape Control System with Cylindrical Lens Optics for Optical Wireless Power Transmission" Energies 18, no. 9: 2310. https://doi.org/10.3390/en18092310

APA Style

Moriyama, K., Asaba, K., & Miyamoto, T. (2025). Beam Shape Control System with Cylindrical Lens Optics for Optical Wireless Power Transmission. Energies, 18(9), 2310. https://doi.org/10.3390/en18092310

Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details here.

Article Metrics

Back to TopTop