3.1. NOx, CO2 and CO Emissions
The results of the study on the effect of the swirl number (SW) and hydrogen content on the NO
x concentrations are presented in
Figure 3. As shown in the figure, at SW = 0.4, the NO
x concentration reaches its maximum for all cases. For Type 1, the NO
x concentration increases from 21 to 32 ppm as the hydrogen proportion rises from 0% to 40%. This is attributed to the fact that Type 1 has the highest concentration of CH
4, which increases the lower heating value (LHV) of the mixture. At a low SW value, the mixing of fuel with air is relatively slow, leading to the formation of localized high-temperature zones and, consequently, thermal nitrogen oxides. At SW = 0.8, a slight decrease in the NO
x concentration is observed. The highest NO
x concentrations still occur for Type 1, which has the highest methane concentration. Notably, at the maximum hydrogen concentration (40%), the NO
x concentration values for all types converge. Similar trends are observed for SW = 1.3, although the concentration values are somewhat lower. This is due to the shorter flame length resulting from strong flow swirl and rapid fuel–air mixing, which ensures faster burnout. It is well known that nitrogen oxides are formed through several mechanisms, including thermal, prompt, NNH, and N
2O mechanisms [
27].
In the combustion of hydrogen–biogas mixtures, the key factors influencing NO
x formation include the residence time of gases in the combustion zone, the flame temperature, and the efficiency of fuel–air mixing. Importantly, when hydrogen is added, the N
2O formation mechanism becomes dominant at sufficiently high flame temperatures. This mechanism involves the “attack” of NO by O and H radicals, leading to an increase in N
2O concentrations [
28].
When fuel and air are insufficiently mixed, the flame lengthens, and the combustion products burn out in the flame’s tail, creating a high-temperature zone. On the other hand, a low swirl rate reduces the mixing of fuel, particularly the ballast effect of CO2, which would otherwise help lower NOx concentrations. The graphs indicate that the highest NOx concentrations occur in less swirling flows due to the extended time the gases spend in the high-temperature zone.
Figure 4 shows the dependence of the NO
x concentration in the exhaust gases on the swirl number (SW). To plot the graph, a hydrogen concentration of 30% was selected. This was done to evaluate the effect of swirl and the biogas composition on the formation of nitrogen oxides. As seen in the figure, swirl significantly influences NO
x concentrations. For Type 1, at a low SW value, the NO
x concentration is 27 ppm, while at maximum swirl, it decreases to 17 ppm. A similar trend is observed for Type 2, where the maximum NO
x concentration is 26 ppm, decreasing to 16.4 ppm at the highest swirl level. On average, increasing the swirl reduces NO
x concentrations by 20%. Furthermore, increasing the swirl from SW = 0.8 to SW = 1.3 results in a 30% reduction in the NOx concentration. This reduction is attributed to the strong flow swirl, which enhances the mixing of fuel with the oxidizer, preventing the formation of localized high-temperature zones. Additionally, the faster combustion rate, facilitated by the addition of hydrogen, reduces the residence time of gases in the high-temperature zone, further lowering NO
x formation.
Figure 5 shows the dependence of the CO
2 concentration in the exhaust gases on the volume fraction of hydrogen in the fuel. As seen in the figure, for SW = 0.4, the percentage of CO
2 in the exhaust gases decreases as the proportion of hydrogen increases. At γ = 0%, the CO
2 concentration is 12%, and with an increase to γ = 10%, the CO
2 concentration decreases by 12%. In general, the proportion of CO
2 in the exhaust gases decreases proportionally with the increase in hydrogen content. It is also important to note that an increase in the CO
2 concentration leads to gas ballasting, which reduces the overall combustion temperature. For SW = 0.8, a similar trend is observed: an increase in the proportion of hydrogen results in a decrease in CO
2 concentration. Specifically, increasing the hydrogen concentration from 0% to 10% reduces the CO
2 proportion by 7%. This is because, at SW = 0.8, the improved mixing ensures a high combustion efficiency, and the addition of hydrogen leads to its combustion, which does not produce CO
2. A comparable trend is observed for SW = 1.3. The highest proportion of CO
2 is noted here due to the higher completeness of fuel combustion. However, in all cases, the CO
2 concentration decreases as the proportion of hydrogen increases. As the proportion of hydrogen increases, hydrogen plays a larger role in the combustion process, and since hydrogen combustion does not produce CO
2, its concentration in the exhaust gases decreases. Wei [
29] demonstrated that increasing the proportion of hydrogen enhances the power output due to hydrogen’s higher energy content. Additionally, [
16,
30] show that increasing the proportion of hydrogen in CO
2-ballasted gases leads to a reduction in the percentage of CO
2 in the exhaust gases.
Figure 6 shows the dependence of the CO
2 concentration on the swirl number at a constant hydrogen fraction. As seen in the figure, the highest CO
2 concentrations in the exhaust gases occur at the maximum swirl number. This is due to higher combustion completeness and improved contact between the fuel and oxidizer. The maximum CO
2 concentrations are also observed for Type 2 fuel, which has the highest CO
2 content. This is attributed to the additional generation of CO
2 during the methane combustion process. The lowest CO
2 concentrations are observed for Type 1 fuel across all cases. At a swirl number of 0.8, a slight decrease in the CO
2 concentration is noted, resulting from reduced combustion completeness due to a smaller recirculation zone being formed behind the outlet vanes. This leads to flame elongation and the relatively insufficient mixing of fuel with air. At a swirl number of 0.4, the CO
2 concentrations are minimal, as insufficient combustion occurs in a poorly developed recirculation zone.
Increasing the proportion of CO
2 in biogas–H
2 mixtures can lead to a decrease in the flame temperature [
30], which can suppress the generation of CO. Moreover, a higher concentration of CO
2 leads to the oxidation of CO through the following reaction: OH + CO = CO
2 + H.
Figure 7 shows the dependence of the CO concentration on the hydrogen fraction and swirl number. As seen in the study results, the CO concentration is highest for Type 1, reaching 257 ppm at SW = 0.4. Types 2 and 3 exhibit slightly lower CO concentrations. Increasing the swirl number leads to a reduction in the CO concentration in the exhaust gases. This is primarily due to more efficient combustion, as a more developed recirculation zone improves the mixing of fuel with air. Another factor contributing to the decrease in the CO concentration is the hydrogen content. As is known, CO forms in “colder” zones due to incomplete oxidation reactions. Elevated temperature levels and a well-developed recirculation zone ensure complete combustion, minimizing CO formation. Similar conclusions can be drawn for SW = 1.3. A more developed recirculation zone ensures higher combustion completeness and elevated temperatures, as evidenced by the NO
x concentration data. These factors collectively lead to a reduction in CO levels in the exhaust gases.
As studies have shown, an increase in the proportion of methane leads to an increase in the size of the flame. The larger the flame size, the more the flame is subject to FWI, a long high-temperature zone and, accordingly, an increased high-temperature zone in which gases are located [
30]. An increase in the proportion of CO
2 leads to a decrease in the length of the flame and its size as a whole, which reduces the FWI effect and the time the gases stay in the high-temperature zone and then in the cold zone of the walls, which leads to a decrease in the concentration of CO. Moreover, studies by Wei [
30] showed that the presence of free OH radicals in the combustion zone leads to the oxidation reaction OH + CO = CO
2 + H. Similar results regarding the decrease in the concentration of CO with an increase in the proportion of hydrogen were found in [
31,
32,
33].
Figure 8 shows the dependence of the CO concentration on the swirl number (SW). As seen in the figure, swirling significantly influences combustion processes, particularly reducing CO emissions. As previously discussed, increasing the swirl number raises the temperature in the combustion zone, which reduces the “cold” zones and enhances fuel–air mixing. For SW = 0.4, the maximum CO concentration is 187.5 ppm, while for SW = 0.8 and SW = 1.3, it decreases to 168 ppm and 165 ppm, respectively. Overall, flow swirling represents the most optimal technical solution for reducing CO emissions.
As is known, flow swirl plays an important role in the formation of CO. However, the analysis of the effect of swirl shows that the highest concentrations occur with low swirl. This is due to the fact that with low swirl, the flame has a longer structure, which leads to a significant increase in the length of the torch and the formation of a cold air flow around the torch. This effect leads to the cooling of gases in the peripheral areas, which increases the concentration of CO. Moreover, the higher the concentration of CH4, the longer the torch, and the more carbon in the gas flow [
30]. Accordingly, the maximum concentrations are inherent in gases with the maximum share of CH4.